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Slave Modes for Multi-axis Cascaded
Systems
Chapter
8
Introduction
Topic
Slave, Safe Stop Parameter List
Slave, Safe Stop Wiring Examples
Slave, Safe Limited Speed Mode
Slave, Safe Limited Speed Parameters
Slave, Safe Limited Speed Wiring Examples
Slave, Safe Limited Speed Status Only Mode
Slave, Safe Limited Speed Status Only Parameter List
Slave, Safe Limited Speed Status Only Wiring Examples
Page
Cascaded Configurations
Only the middle or last relays in a multi-axis system can be configured for slave modes. Use the P20 [Cascaded Config] parameter to define the relay’s position in the system as Single Unit (Single), Cascaded
First Unit (Multi First), Cascaded Middle Unit (Multi Mid), or Cascaded
Last Unit (Multi Last).
For cascaded speed monitoring safety relays, connect the safety switches to the safety inputs (SS_In, SLS_In, DM_In, ESM_In, and
LM_In) of the first (master) axis only. Each feedback and the Motion
Power output (MP_Out) for Safe Stop functions are connected to their respective axis. The inputs are cascaded from one relay to the next by connecting the outputs from the previous relay to the inputs of the next relay.
125 Publication 440R-UM004A-EN-P - December 2008
125
Chapter 8 Slave Modes for Multi-axis Cascaded Systems
33
21
11
34
22
12
51
41
A1
52
42
A2
Door Monitor Input
Lock Monitor Input
24V DC
TLS3-GD2
440G-T27260
Power to
Release
Safe Stop Input
Safe Limited Speed Input
Enabling Switch Monitor Input
Manual Reset
24V DC Com
First Axis
Feedback
Cascaded Connections
First Unit (Multi-First)
Master
Axis 1
S12 SS_In_0
S22 SS_In_1
SS_Out_0 34
SS_Out_1 44
S52 SLS_In_0
S62 SLS_In_1
S72 ESM_In_0
S82 ESM_In_1
S11 Pulse_Source_0
S21 Pulse_Source_1
SLS_Out_0 68
SLS_Out_1 78
Middle Unit (Multi-Mid)
Slave
Axis 2
S12 SS_In_0
S22 SS_In_1
SS_Out_0 34
SS_Out_1 44
S52 SLS_In_0
S62 SLS_In_1
SLS_Out_0 68
SLS_Out_1 78
S32 DM_In_0
S42 DM_In_1
X32 LM_In_0
X42 LM_In_1
DC_Out_0 51
DC_Out_1 52
S32 DM_In_0
S42 DM_In_1
S34 Reset_In
Feedback A2
MP_Out_0 14
MP_Out_1 24
Auto
Reset
S34 Reset_In
Feedback
Second Axis
Feedback
DC_Out_0 51
DC_Out_1 52
Last Unit (Multi-Last)
Slave
Axis 3
S12 SS_In_0
S22 SS_In_1
SS_Out_0 34
SS_Out_1 44
S52 SLS_In_0
S62 SLS_In_1
SLS_Out_0 68
SLS_Out_1 78
S32 DM_In_0
S42 DM_In_1
A2
MP_Out_0 14
MP_Out_1 24
Auto
Reset
S34 Reset_In
Feedback
Third Axis
Feedback
DC_Out_0 51
DC_Out_1 52
To Door
Solenoid
MP_Out_0 14
MP_Out_1 24
A2
The inputs from the safety switches are monitored by the first relay, which is the master. A Safe Limited Speed Reset detected by the first relay is cascaded to the subsequent relays via the SLS_Out to SLS_In chain. Although all MSR57P units can be configured for any reset type, we recommend using automatic reset in all slave units to follow the master units reset type.
Any fault or transition of the SS_In input to OFF is detected by the first relay and initiates the configured Safe Stop Type to all of the relays via the SS_Out to SS_In chain.
Any fault in a slave relay only initiates the configured Safe Stop Type to that relay and to slave relays further down the chain.
IMPORTANT
Safe Stop monitoring is not initiated for non-faulted relays earlier in the cascaded chain.
IMPORTANT
The safety reaction time for a cascaded system includes the sum of the reaction times of each relay in the chain.
126
Publication 440R-UM004A-EN-P - December 2008
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Table of contents
- 9 About This Publication
- 9 Who Should Use This Manual
- 9 Conventions
- 9 Terminology
- 11 Additional Resources
- 13 Introduction
- 13 Safety Certification
- 14 Important Safety Considerations
- 15 Safety Category 4 Performance Definition
- 15 Stop Category Definitions
- 16 Performance Level and Safety Integrity Level (SIL)
- 16 Functional Proof Tests
- 16 PFD and PFH Definitions
- 17 PFD and PFH Data
- 17 Safe State
- 18 Safety Reaction Time
- 18 Considerations for Safety Ratings
- 19 Output Pulse Test Considerations
- 19 Considerations for Single-encoder Applications
- 22 Contact Information if Device Failure Occurs
- 23 Introduction
- 23 Safety Functions
- 24 Safety Modes
- 24 Disabled Mode
- 25 Lock Monitoring
- 25 Safe Direction Monitoring
- 26 Hardware Features
- 27 Configuration
- 29 Introduction
- 30 General Safety Information
- 31 Environment and Enclosure
- 31 Considerations for Reducing Noise
- 31 Dimensions
- 32 Spacing Requirements
- 32 Mount the MSR57P Relay
- 32 Power Supply Requirements
- 33 Removable Terminal Blocks
- 33 Circuit Diagram
- 34 Terminal Connections
- 35 Compatible Encoders
- 36 Connect an Encoder
- 42 Encoder Cable Specifications
- 42 Kinetix 7000 and Ultra3000 Drives
- 44 Flying-lead Feedback Cable Pin-outs
- 51 Wiring Low-profile Connector Kits
- 52 Feedback Connections for PowerFlex 70 Drives
- 53 (Enhanced Control Only)
- 55 Feedback Connections for PowerFlex 700S Drives
- 55 Connect a Configuration Device
- 57 Introduction
- 57 Inputs
- 60 Safe Stop Input (SS_In)
- 60 Safe Limited Speed Input (SLS_In)
- 60 Door Monitor Input (DM_In)
- 61 Enabling Switch Monitor Input (ESM_In)
- 61 Lock Monitor Input (LM_In)
- 62 Reset Input (Reset_In)
- 63 Reset Loop Input (RL_In)
- 63 Outputs
- 63 Safety Control Outputs
- 70 Diagnostic Outputs
- 73 Introduction
- 73 Cascaded Configuration
- 74 Safety Mode
- 74 Reset Type
- 75 Reset Qualification
- 75 Overspeed Response Time
- 76 Speed Resolution Accuracy for Rotary Systems
- 78 Speed Resolution Accuracy for Linear Systems
- 79 Language Code
- 80 Max Display Speed
- 80 General Parameter List
- 81 Feedback Monitoring
- 82 Feedback Polarity
- 82 Single Encoder
- 82 Dual Encoders
- 85 Feedback Voltage Monitor Range
- 86 Feedback Fault
- 86 Feedback Parameter List
- 89 Introduction
- 89 Safe Stop Mode
- 90 Safe Stop Types
- 93 Standstill Speed and Position Tolerance
- 94 Deceleration Monitoring
- 95 Safe Stop Reset
- 97 Door Control
- 99 Lock Monitoring
- 99 Safe Stop Parameter List
- 102 Safe Stop Wiring Example
- 102 Safe Stop with Door Monitoring Mode
- 103 Lock Monitoring
- 103 SS Reset
- 103 Safe Stop with Door Monitoring Parameter List
- 104 Safe Stop with Door Monitoring Wiring Example
- 105 Introduction
- 105 Safe Limited Speed (SLS) Mode
- 107 Safe Limited Speed Reset
- 108 Safe Limited Speed Parameter List
- 109 Safe Limited Speed Wiring Example
- 110 Safe Limited Speed with Door Monitoring Mode
- 111 Safe Limited Speed Reset
- 111 SLS with Door Monitoring Parameter List
- 112 SLS with Door Monitoring Wiring Example
- 113 (SLS Reset)
- 114 SLS with Enabling Switch Monitoring Parameter List
- 115 SLS with Enabling Switch Monitoring Wiring Example
- 115 Switch Monitoring Mode
- 117 Behavior During SLS Monitoring
- 117 Behavior While SLS Monitoring is Inactive
- 117 Behavior During SLS Monitoring Delay
- 118 (SLS Reset)
- 118 Parameter List
- 119 Wiring Example
- 119 Safe Limited Speed Status Only Mode
- 120 Speed Hysteresis
- 121 SLS Status Only Parameter List
- 122 SLS Status Only Wiring Examples
- 125 Introduction
- 125 Cascaded Configurations
- 127 Slave, Safe Stop Mode
- 127 Slave, Safe Stop Parameter List
- 129 Slave, Safe Stop Wiring Examples
- 132 Slave, Safe Limited Speed Mode
- 132 Slave, Safe Limited Speed Parameters
- 133 Slave, Safe Limited Speed Wiring Examples
- 135 Slave, Safe Limited Speed Status Only Mode
- 135 Slave, Safe Limited Speed Status Only Parameter List
- 135 Slave, Safe Limited Speed Status Only Wiring Examples
- 137 Multi-axis Connections
- 139 Cascaded System Examples
- 145 Introduction
- 145 Safe Maximum Speed (SMS) Monitoring
- 148 Safe Maximum Acceleration (SMA) Monitoring
- 150 Safe Direction Monitoring (SDM)
- 151 Parameter List
- 153 Introduction
- 153 Safety Configuration
- 153 Configuration Signature ID
- 153 Safety-lock
- 154 Set a Password
- 155 Reset the Password
- 155 Reset the Relay
- 156 Basics of Application Development and Testing
- 156 Commissioning the System
- 157 Specify the Safety Configuration
- 158 Configure the Speed Monitoring Relay
- 159 Project Verification Test
- 159 Confirm the Project
- 159 Safety Validation
- 159 Relay
- 160 Editing the Configuration
- 161 Introduction
- 161 Example Application
- 162 Example 1: Initial Security Group Settings
- 163 Example 1: General Group Settings
- 164 Example 1: Feedback Group Settings
- 166 Example 1: Stop Group Settings
- 168 Example 1: Limited Speed Group Settings
- 169 Example 1: Door Control Group Settings
- 170 Example 1: Max Speed Group
- 171 Example 1: Final Security Group Settings
- 172 Example Application
- 173 Example 2: Initial Security Group Settings
- 174 Example 2: General Group Settings
- 175 Example 2: Feedback Group Settings
- 177 Example 2: Stop Group Settings
- 179 Example 2: Limited Speed Group Settings
- 181 Example 2: Door Control Group Settings
- 182 Example 2: Max Speed Group
- 183 Example 2: Final Security Group Settings
- 185 Introduction
- 185 Status Indicators
- 186 Nonrecoverable Faults
- 187 Fault Recovery
- 187 Input and Output Faults
- 187 Fault Codes and Descriptions
- 190 Fault Reactions
- 190 Safe State Faults
- 191 Stop Category Faults and Fault While Stopping Faults
- 192 Status Attributes
- 192 Guard Status Attributes
- 195 I/O Diagnostic Status Attributes
- 196 Configuration Fault Codes
- 197 Introduction
- 197 General Specifications
- 198 Environmental Specifications
- 199 Certifications
- 199 Encoder Specifications
- 201 Parameter Groups
- 202 Parameters and Settings in a Linear List
- 213 Introduction
- 213 Connect a HIM Module
- 214 Setting Parameters with a HIM Module
- 215 Accessing the Fault History Queue
- 217 Introduction
- 217 Connect a Personal Computer
- 218 Using DriveExplorer Software
- 218 Configure Serial Communication
- 219 Edit Parameters in DriveExplorer Software
- 220 Access the Fault History Queue
- 221 Using DriveExecutive Software
- 221 Configure Serial Communication
- 224 Edit Parameters
- 227 Introduction
- 228 PowerFlex 70 Drive with Safe-Off Application Example
- 231 PowerFlex 700 Drive without Safe-Off
- 235 Kinetix 2000 Drive without Safe-off Example