Safe Limited Speed Wiring Example


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Safe Limited Speed Wiring Example | Manualzz

Application Examples Appendix E

Kinetix 2000 Drive without

Safe-off Example

Kinetix 2000 Drive System Layout

Kinetix 2000 Drive without

Safe-off (No Safety Header)

Safe

Stop

Enabling Switch

SLS Request

Low Profile

Connector

2090-K2CK-D15M

Encoder Cable

1585J-M8RB-2M5

Motor

Power

Cable

MP-Series Bulletin MPL

Servo Motors

20-HIM-A3

Encoder 1

Input

Encoder

Feedback

Cable

MSR57P

Relay

Start/Stop Command to Logix Controller

20-HIM-H10

-OR-

1203-USB or

1203-SSS(B)

Configuration Tools

Guardlocking Switch

TLS3-GD2

PC

Kinetix 2000 Drive Wiring Diagram

SS

Request

SLS Request

800FM-KM23

800F-MX02V

2

E-Stop

800FM-MT44

800F-MX02V

1

440J-N21TNPM

Enabling Switch

4

3

Power to

Release

11 21 33

TLS3 GD2

440G-T27260

A1

A2

41 51

12 22 34

42 52

Remove 2 internal jumpers

A1 S11 S21

Pulse Test

Outputs

S12 S22

SS

Input

S52

SLS

S62 S72 S82

ESM

Input Input

51 52

Door Lock

Control

X32 X42

Lock

Monitor

RJ45

Encoder

Input 1

RJ45

Encoder

Input 2

A2

SLS Fault

Status Status

Y35 Y37

SS Output

34 44

MSR57P Relay

DPI

RL-

Feed

Y1

Reset Feedback

S34 Y2

Isolated Diagnostics and Power

SLS

Cmd

Stop

Cmd

Y33 Y32

Gnd

24V

DC

Y30 Y31

Motion

Power Out

14 24

S32 S42

Door

Monitor

A1

13

SLS

Output

68 78

Aux signals to PLC

Reset

800FM-F6MX10

To Controller

SLS Request

+24V DC

100S-C Contactor

Resistive Brake Module

COIL A1

CONSTAT 41

K1

CONSTAT 42

COIL A2

T1

Kinetix 2000

AC Drive

Common

L1 L2 L3

Enable

K2

U V W

U V W

Motor

24V DC Com

Proper configuration in RSLogix 5000 software is required. To enable safety functions, choose Drive Enable Input Checking on the

Drive/Motor tab in the Axis Properties dialog of the drive.

For more information, refer to the Kinetix 2000 Multi-axis Servo Drive

User Manual, publication 2093-UM001.

Publication 440R-UM004A-EN-P - December 2008

235

Appendix E Application Examples

236

Publication 440R-UM004A-EN-P - December 2008

(PL)e

16

Symbols

Numerics

1203-SSS

217

1203-USB

217

1203-USB converter

configure communication

218

1585J-M8RB-2M5 cable

42

2 Channel Sourcing

97

20-HIM-A3 module

27

,

213

20-HIM-H10 cable

213

A

access

hazardous area

116

automatic reset

74

SLS Reset

107

SS reset

96

C

cable

pinout

42

cascaded config

73

,

125

,

138

cascaded connections

64

,

65

,

68

CAT 4

13

Cat 4

9

performance definition

15

certifications

199

clearance

32

commission the system

156

-

159

commutation

21

Config Lock indicator

154

,

159

configuration

lock

153 signature. See Signature ID.

specification

157

Configuration Lock bit

154

,

159

configure

parameters

158

confirm the configuration

159

connect

feedback cable

42

HIM module

213

personal computer

217

Publication 440R-UM004A-EN-P - December 2008

Index

D

DC_Out output

66

wiring

67

,

68

deceleration monitoring

91

,

94

,

95

dimensions

31

DIN rail

32

Disabled mode

24

discrepancy checking

encoders

82

DM_In input

60

Door Control

97

-

98

multi-axis systems

138

-

139

wiring

67

Door Control output

fault conditions

98

See also DC_Out output

Door Monitoring Fault

118

DPI port

213

,

217

,

218

,

221

DriveExecutive software

catalog number

217

configure communication

221

connect to

217

interface

224

set parameters

224

version

27

,

217

DriveExplorer software

catalog number

217

configure communication

219

connect to

217

interface

219

set parameters

219

version

27

,

217

dual channel operation

57

dual encoder

configurations

82

resolution

82

dual feedback position discrepancy tolerance

definition

83

dual feedback speed discrepancy tolerance

definition

84

dual feedback speed ratio

definition

83

E

edit the configuration

158

,

160

emergency shutdown systems

13

EN 60204-1

15

EN 62061

13

,

16

,

197

,

199

enclosure

31

237

Index

238 encoder

connecting

36

-

40

resolution

75

specifications

199

ESM_In input

61

,

113

European norm.

definition

9

F

failure fault

contact information

22

Door Monitoring

118

fault codes

configuration faults

196

Fault While Stopping Faults

189

Safe State Faults

188

Stop Category Faults

189

fault history queue

187

DriveExplorer software

220

HIM

215

fault recovery

187

Fault While Stopping Faults

189

,

191

Fault_Status output

70

features

26

feedback

device types

81

fault

86

parameters

86

polarity

82

resolution

81

type

81

feedback monitoring

81

-

87

G

Guard Status attributes

192

H

HIM module

catalog number

27

set parameters

214

hold last state

SLS_Out output

121

I

I/O Diagnostic Status attributes

195

IEC 61508

13

,

16

,

197

,

199

inputs

57

ISO 13849-1

13

,

15

,

16

,

197

,

199

K

keypad

215

L

language

display options

79

LED Indicators

185

LM_In input

61

Lock Monitoring

25

,

99

wiring

67

lock status

153

low profile connector kits

wiring

51

low threshold

120

,

121

See also Speed Hysteresis.

M

manual monitored reset

74

SLS Reset

107

SS Reset

96

manual reset

74

SLS Reset

107

SS Reset

96

Max Display Speed

80

Max Stop Time

definition

89

motors

feedback pin-outs

44

mounting

32

MP_Out output

69

wiring

69

,

70

multi-axis

configuration

137

-

139

connections

??-

126

,

138

,

139

Door Control

138

-

139

wiring

64

,

65

O

outputs

63

OverSpd Response

75

P

parameter list

all parameters

202

-

210

feedback

86

general

80

Max Speed and Direction Monitoring

151

Safe Limited Speed

108

Publication 440R-UM004A-EN-P - December 2008

Index

Safe Limited Speed Status Only

121

Safe Stop

99

Safe Stop with Door Monitoring

103

Slave, Safe Limited Speed

132

Slave, Safe Limited Speed Status Only

135

Slave, Safe Stop

127

SLS with Door Monitoring

111

SLS with Door Monitoring and Enabling

Switch Monitoring

118

SLS with Enabling Switch Monitoring

114

parameters

complete list

202

configure

158

edit

158

,

160

groups

201

password

PFD

change

154

new

154

reset

155

PFH

definition

10

,

16

definition

10

,

16

pin-outs

motor feedback connector

44

PL

definition

10

PL(e)

9

,

13

,

199

polarity

82

power supply

32

Power to Lock

97

Power to Release

97

probability of failure on demand

See PFD.

probability of failure per hour

See PFH.

proof tests

16

pulse test outputs

57

Reset Loop input

wiring

63

reset qualification

75

reset type

74

Reset_In input

107

risk assessment

29

,

157

RSLinx software

217

,

221

version

27

R

recover from fault

187

remove terminal blocks

32

reset

device configuration

155

password

155

qualification

75

See also SS Reset, SLS Reset, or Reset

Type.

reset input

62

wiring

62

S

Safe Accel Limit

See Safe Maximum Acceleration Limit.

Safe Direction Monitoring

150

negative

151

overview

25

positive

151

Safe Limited Speed mode

105

Safe Limited Speed Monitoring Delay

106

,

117

,

120

Safe Limited Speed Reset

See SLS Reset.

Safe Limited Speed Status Only mode

119

Safe Limited Speed with Door

Monitoring and Enabling Switch

Monitoring mode

115

Safe Limited Speed with Door

Monitoring mode

110

Safe Limited Speed with Enabling

Switch Monitoring mode

112

Safe Max Acceleration Monitoring

overview

25

Safe Max Speed

145

Safe Maximum Acceleration Limit

148

Safe Maximum Acceleration Monitoring

overview

25

Safe Maximum Acceleration monitoring

148

-

150

Safe Maximum Speed Monitoring

overview

25

Safe Maximum Speed monitoring

145

-

147

Safe Speed Limit

105

,

117

,

121

Safe State Faults

186

,

188

,

190

Safe Stop 1

91

Safe Stop 2

91

Safe Stop mode

89

Safe Stop Reset

See SS Reset.

Safe Stop Types

90

-

92

Publication 440R-UM004A-EN-P - December 2008

239

Index

240

Safe Stop with Door Monitoring mode

102

Safe Torque Off with Standstill Checking

90

Safe Torque Off without Standstill

Checking

92

safety certification

TÜV Rheinland

13

,

199

safety functions overview

23

safety information

30

Safety mode

24

,

74

slave combinations

139

safety reaction time

18

overspeed response

75

safety-lock

153

serial communication

DriveExecutive software

221

DriveExplorer software

218

Serial converter

catalog number

217

serial converter

218

set parameters

using a HIM

214

using software

217

Signature ID

153

,

158

,

159

SIL 3

9

,

13

,

199

SIL 3 certification

user responsibilities

14

single encoder configurations

82

single-channel operation

57

Slave, Safe Limited Speed mode

132

Slave, Safe Limited Speed Status Only mode

135

Slave, Safe Stop mode

127

SLS Reset

74

,

107

,

113

automatic

106

,

107

manual

107

manual monitored

107

SLS with Door Monitoring and Enabling

Switch Monitoring mode

118

SLS with Door Monitoring mode

111

SLS_Command output

71

SLS_In input

60

,

107

SLS Reset

107

,

113

SLS_Out output

65

hold last state

121

SLS_Status output

71

spacing

32

specifications

encoder

199

environmental

198

general

197

Speed Hysteresis

120

speed resolution

75

speed value display

80

SS Reset

74

,

95

-

96

SLS with Door Monitoring and Enabling

Switch Monitoring mode

118

SS_In input

60

SS_Out output

63

Standstill Position Tolerance

definition

94

Standstill Speed

definition

93

status attributes

192

status indicators

185

stop category

definitions

15

Stop Category Faults

189

,

191

Stop Delay

See Max Stop Time.

Stop Monitoring Delay

definition

89

Stop_Command output

71

T

terminal block

remove

33

terminal screws

connections

34

torque

34

timing diagram

Safe Limited Speed

106

Safe Limited Speed Status Only

120

Safe Stop 1

92

Safe Stop 2

92

Safe Torque Off with Standstill Checking

90

Safe Torque Off Without Standstill

Checking

93

U

USB converter

218

Publication 440R-UM004A-EN-P - December 2008

V

validation

third-party

159

verify

configuration

159

lock status

159

Signature ID

159

W

wiring

DC_Out output

67

,

68

DM_In input

67

input examples

59

LM_In input

67

low profile connectors

51

MP_Out output

69

,

70

multi-axis connections

64

,

65

Index reset_In input

62

RL_In input

63

wiring example

Safe Limited Speed mode

109

Safe Limited Speed Status Only mode

122

,

124

Safe Stop mode

102

Safe Stop with Door Monitoring mode

104

Slave, Safe Limited Speed

133

-

134

Slave, Safe Limited Speed Status Only mode

135

-

137

Slave, Safe Stop mode

129

-

130

SLS with Door Monitoring and Enabling

Switch Monitoring mode

119

SLS with Door Monitoring mode

112

SLS with Enabling Switch Monitoring mode

115

Publication 440R-UM004A-EN-P - December 2008

241

Index

242

Publication 440R-UM004A-EN-P - December 2008

Rockwell Automation

Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com

, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs.

For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com

.

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

United States

Outside United

States

1.440.646.3434

Monday – Friday, 8 a.m. – 5 p.m. EST

Please contact your local Rockwell Automation representative for any technical support issues.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States

Outside United

States

Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process.

Please contact your local Rockwell Automation representative for the return procedure.

Publication 440R-UM004A-EN-P - December 2008

244

Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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