2004 forester service manual quick reference index body section


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2004 forester service manual quick reference index body section | Manualzz

Disposal of Airbag Module (Deploying After Removal from Vehicle)

AIRBAG SYSTEM

12.Disposal of Airbag Module

(Deploying After Removal from Vehicle)

A: OPERATION

CAUTION:

• Do not discard an undeployed airbag module because it may cause serious personal injury when accidentally deployed.

• As a rule, the airbag module should be deployed while still installed in the vehicle. Do not remove the airbag modules unless necessary.

• Deployment of the airbag module should be done on a flat place free from any possible danger. Avoid deploying outdoors during rainy or windy weather.

• Do not damage the airbag module or drop it.

• Deploying the airbag module causes a high explosive noise, be sure to warn people in the area, and do not allow anyone within a 5 m (16 ft) radius of the disposal site.

• Some smoke will be emitted from deployment of the airbag module. Therefore, it must be deployed in a well ventilated place with no smoke detector nearby.

• Wear protective gloves, safety goggles and earplugs during this operation. Wash your hands afterwards.

• After deployment, the airbag module will be especially hot, leave it unattended for 40 minutes, and then discard it.

• Do not let water get on the deployed airbag module.

• Wrap the deployed airbag module in an airtight vinyl bag, and discard it.

• If circumstances do not permit the airbag module deployment, contact the SUBARU dealer.

1. DRIVER’S AIRBAG MODULE

1) Turn the ignition switch to OFF.

2) Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3) Remove the driver’s airbag module. <Ref. to AB-

14, Driver’s Airbag Module.>

4) Install the removed bolts to airbag module.

AB-00780

5) Bundle three automotive wire harnesses [each with a sectional area of 1.25 mm

2

(0.00194 sq in) or more], and bind them twofold around airbag module stay.

AB-00048

6) Short the terminal to alligator clip furnished as deployment tool (A).

7) Connect the deployment tool and deployment adapter D (B).

CAUTION:

The deployment tool should be kept shorted terminals until just before deployment of airbag module.

(B)

(A)

SB-00021

(A) Deployment tool:

(Tool number 98299PA030)

(B) Deployment adapter D:

(Tool number 98299SA010)

8) Connect the deployment adapter D connector to airbag module.

AB-26

Disposal of Airbag Module (Deploying After Removal from Vehicle)

AIRBAG SYSTEM

9) Install the airbag module with pad side facing upward on a wheel with tire.

12) Connect the other cable of deployment tool to the battery positive (+) terminal, and deploy the airbag module.

AB-00050

10) Put three tires without wheels on the tire installed with the airbag module. Put on an additional tire with a wheel, and then fasten them tight with a rope.

SB-00018

CAUTION:

• After deployment, the airbag module will be especially hot, leave it unattended for 40 minutes, and then discard it.

• Do not let water get on the deployed airbag module.

13) Wrap the deployed airbag module in airtight vinyl bag, and discard it.

SB-00025

11) Move the battery at least 5 m (16 ft) from vehicle, and secure the nearby area. Connect the deployment tool alligator clip to the battery negative (

) terminal.

(1)

(1) 5 m (16 ft) or more

SB-00065

AB-00043

2. PASSENGER’S AIRBAG MODULE

1) Turn the ignition switch to OFF.

2) Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3) Remove the passenger airbag module. <Ref. to

AB-15, Passenger’s Airbag Module.>

4) Bundle three automotive wire harnesses [each with a sectional area of 1.25 mm

2

(0.00194 sq in) or more], route them through airbag module bracket

(A). Then, twist them to add strength.

(A)

AB-00051

AB-27

Disposal of Airbag Module (Deploying After Removal from Vehicle)

AIRBAG SYSTEM

5) Short the terminal to alligator clip furnished as deployment tool (A)

6) Connect the deployment tool and deployment adapter E (B).

CAUTION:

The deployment tool should be kept shorted terminals until just before deployment of airbag module.

10) Move the battery at least 5 m (16 ft) from vehicle, and secure the nearby area. Connect the deployment tool alligator clip to the battery negative (

) terminal.

SB-00016

(A) Deployment tool:

(Tool number 98299PA030)

(B) Deployment adapter E:

(Tool number 98299SA030)

7) Connect the deployment adapter E connector to the airbag module.

8) Install the airbag module with opening side facing upward on 14-inch or greater size wheel with tire.

(1)

SB-00065

(1) 5 m (16 ft) or more

11) Connect the other cable of deployment tool to the battery positive (+) terminal, and deploy the airbag module.

SB-00018

CAUTION:

• After deployment, the airbag module will be especially hot, leave it unattended for 40 minutes, and then discard it.

• Do not let water get on the deployed airbag module.

12) Wrap the deployed airbag module in airtight vinyl bag, and discard it.

AB-00052

9) Put three tires without wheels on the tire installed with the airbag module. Put on an additional tire with a wheel on top, and then fasten them tight with a rope.

AB-00043

SB-00025

AB-28

Disposal of Airbag Module (Deploying After Removal from Vehicle)

AIRBAG SYSTEM

3. SIDE AIRBAG MODULE

1) Turn the ignition switch to OFF.

2) Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3) Remove the front seats. <Ref. to SE-6, REMOV-

AL, Front Seat.>

4) Remove the side airbag module. <Ref. to AB-16,

REMOVAL, Side Airbag Module.>

5) Bundle three automotive wire harnesses [each with a sectional area of 1.25 mm

2

(0.00194 sq in) or more], and then bind them through the holes in airbag module bracket.

9) Install the airbag module on 14-inch or greater size tire without wheel.

(A)

(B)

AB-00145

(A)

(B)

(A) Pad

(B) Airbag module bracket

10) Put two tires without wheels (A) under the tire installed with the side airbag module (B). Put on an additional tire without a wheel (C), and then put a tire with a wheel (D) on top. Fasten them tight with a rope.

AB-00144

(A) Airbag module bracket

(B) Side airbag module

6) Short the terminal to alligator clip furnished as deployment tool (A)

7) Connect the deployment tool and deployment adapter A (B).

CAUTION:

The deployment tool should be kept shorted terminals until just before deployment of airbag module.

(A)

(D)

(C)

(B)

AB-00146

11) Move the battery at least 5 m (16 ft) from vehicle, and secure the nearby area. Connect the deployment tool alligator clip to the battery negative (

) terminal.

SB-00016

(A) Deployment tool:

(Tool number 98299PA030)

(B) Deployment adapter A:

(Tool number 98299FC030)

8) Connect the deployment adapter A connector to the airbag module.

AB-29

(1)

(1) 5 m (16 ft) or more

SB-00065

Disposal of Airbag Module (Deploying After Removal from Vehicle)

AIRBAG SYSTEM

12) Connect the other cable of deployment tool to the battery positive (+) terminal, and deploy the airbag module.

SB-00018

CAUTION:

• After deployment, the airbag module will be especially hot, leave it unattended for 40 minutes, and discard it.

• Do not let water get on the deployed airbag module.

13) Wrap the deployed airbag module in airtight vinyl bag, and discard it.

AB-00043

AB-30

AIRBAG SYSTEM (DIAGNOSTIC)

AB

Page

1.

Basic Diagnostic Procedure ........................................................................2

2.

Check List for Interview...............................................................................3

3.

General Description ....................................................................................4

4.

Electrical Components Location................................................................19

5.

Airbag Control Module I/O Signal..............................................................21

6.

Airbag Connector ......................................................................................27

7.

Airbag Warning Light Illumination Pattern.................................................30

8.

Read Diagnostic Trouble Code (DTC) ......................................................31

9.

Inspection Mode........................................................................................32

10.

Clear Memory Mode..................................................................................33

11.

Airbag Warning Light Failure.....................................................................34

12.

List of Diagnostic Trouble Code (DTC) .....................................................43

13.

Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................46

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