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{
x IRON HORSE CONVERSION KIT x
INSTRUCTION MANUAL
IRONFHORSE
IRON#HORSE
IRONSHORSE
= IRON HORSETM is a registered
Konami Inc.
trademark of Konami Inc. © 1986 Konami Inc.
1555 BRUMMEL AVENUE, ELK GROVE VILLAGE, IL 60007 Konami ® is a registered
TELEPHONE: (312) 364-6633 FAX: (312) 364-1368 TELEX: 6871385 KONAM UW trademark of Konami Industry Co., Ltd.
TABLE OF CONTENTS
Page Page
Conversion Kit Contents... ..... Inside Cover Monitor and Technicalinfo................ 5
Introduction. .......................... 1 Wiring Harness Color Code............... 6
Recommended Control Panel Layouts ...... 1 Important Installation Notice ............. 7
Graphics........—..eeeesueerodoonam... 2 WiringDiagram ........................ 8
Monitor Specifications .................. 3 DipSwitchSetting...................... 9
Monitor Information. .................... 4 User Information Warning. ....... Back Cover
CONVERSION KIT CONTENTS:
* MAIN PRINTED CIRCUIT BOARD
e P.C.B. CAGE (FCC REQUIRED)
o CONNECTING WIRING HARNESS
* 8 SETS — BUTTON ASSEMBLIES
* A-WAY JOYSTICK
e MARQUEE (HEADER)
(1/8” acrylic sheet)
e ONE SET SIDE PANEL GRAPHICS (left & right)
e CONTROL PANEL OVERLAY
e CONTROL PANEL DECALS
instruction decals/button decals (2 sets)
e MANUAL
e REGISTRATION CARD
REPLACEMENT ACCESSORIES ARE AVAILABLE THROUGH YOUR DISTRIBUTOR.
THIS KIT USABLE FOR COCKTAIL AND UPRIGHT VIDEO GAMES WITH A
RASTAR SCAN MONITOR WHICH IS OR CAN BE MOUNTED HORIZONTALLY.
IRON HORSE INTRODUCTION
FE z—_—_—_—_—_—_—_—_—_ _—_—_— "—" _—m "—————"—"— — — — " _ _ _ _ _ _— " " " _—_———————————"""——E
KONAMI CONVERSION KITS are the most complete
conversion kits available today. Every detail has been
carefully considered, designed and packaged to provide
you the means of easily producing a professional con-
version.
These kits have all the accessories to easily convert
your UPRIGHT or COCKTAIL video game.
We strongly urge you to FULLY STUDY this instruction
manual BEFORE you begin your conversion. It contains
step-by-step instructions, schematic diagrams and sug-
gestions on how to install your Konami Conversion Kit
and maximize your profits.
IRON HORSE can be installed in any horizontally
mounted rastar scan monitor game.
Everything you will need to construct your new game is
provided in this kit. All accessory parts — wiring
harness, joystick, etc. are custom made for IRON
HORSE by top engineers experienced in the coin-op in-
dustry. A 4-way joystick (as provided) MUST be used.
The Player Instruction and Button Control decals are
made of a non-destructible acrylic material specifically
to keep the player from peeling them off. Should you
convert a cocktail table game, IRON HORSE is supplied
with 2 sets of button decals.
SAVE YOURSELF TIME AND MONEY
The following P.C.B.'s are interchangeable with IRON HORSE P.C.B.’s
Super Cobra ® Scramble * Pooyan e Locomotion * Circus Charlie * L'il Hustler * Juno First * Time Pilot
Gyruss * Tutankham e Turtles *« Super Basketball * Mega Zone * Pandora's Palace * Time Pilot '84
Track ‘n’ Field * Hypersports * Roadfighter * Yie-Ar Kung Fu * Kicker * Rush 'N Attack * Mikie
Frogger (60% — check pin print-out) * Amidar * Roc 'N Rope * The End e Jail Break * Nemesis
In other words, your IRON HORSE will plug right into existing edge connectors of the games listed above — be sure
to check your pin print-out. (Keep in mind that IRON HORSE is designed as a horizontal game.)
DUAL CONTROL
By moving SW#2 of dip switch bank #3 to the “on” position, you are now in the dual control upright mode. This allows
you to set up an upright game with two sets of controls rather than one set. The first set of controls should be hooked
up to the 1P set of wires; the second set to the 2P wires (see wiring diagrams). Each player still challenges the
“computer-controlled” opponent (alternating play). This does not allow simultaneous interaction of players on the
video screen.
DUAL CONTROL LAYOUT
1P START > > 2P START
e ©
P09 рыб?
POWER POWER POWER
5 T SHOOT SQUAT
[1 U SHOOT QUAT SL UP SHOOT SQUAT JL UP
*SINGLE CONTROL LAYOUT
1P START > > 2P START
4
> Oo «Ye o > >
POWER
UP
SQUAT SHOOT
* RECOMMENDED LAYOUT
PUTTING YOUR BEST GAME FORWARD
PREPARATION:
For best results, all old graphics should be removed
completely from the cabinet. “Stick-on” graphics can be
removed by using a hairdryer or hot air device. The heat
from the dryer will loosen the adhesive, allowing you to
easily peel them off — any adhesive residue can be
cleaned off with acetone and a soft dry cloth. (DO NOT
USE ACETONE ON SURFACES PAINTED WITH FLAT
PAINT.)
TOOLS YOU NEED:
1. Foaming Aerosol (such as “Windex’).
2. Soft Squeegee.
3. X-Acto Knife.
SIDE PANEL DECALS
1. Spray area of cabinet where Side Panel decals are to
be applied with foaming aerosol or a mild soap solu-
tion.
. Remove protective backing from decals.
. Position decals into place.
. With a soft squeegee, beginning from the center of
the decal, slowly and evenly press out excess foam
until you achieve a smooth finish.
5. Allow to set approximately 2 to 3 hours before handl-
ing. Maximum adherence is achieved in 48 to 72
hours.
WN
6. Trim side decal to fit your cabinet.
CONTROL PANEL OVERLAY:
. Refer to Recommended Control Panel Layout on
page 1.
. Drill any new holes needed.
. Plug any holes that will not be used. (A permanent
epoxy filler works well for this step.)
. Pre-position the overlay prior to removing the back:
ing.
. Slowly apply the overlay — inch by inch on the con-
trol panel, removing the backing as you apply it.
. Once it's in place, by using an X-Acto knife, cut
around the button and joystick placements.
INSTRUCTION/BUTTON DECALS:
Apply the Player Instruction, Button and 1 Player/
2 Player decals in their respective positions. Apply
pressure liberally. Allow to set as long as possible
before putting game on location.
O a a WRN
NOTE: Maximum adherence is achieved in 48 to 72
hours.
FCC WARNING LABEL:
FCC Warning Label must be applied to the outside of
the cabinet near the line cord entry.
MARQUEE
(WEAR PROTECTIVE GLASSES WHILE TRIMMING MARQUEE)
1/8” Acrylic Marquee should be cut to fit your game. DO
NOT remove protective mask until this is done.
One way of cutting your Marquee is as follows: (Be sure
to protect painted side of Marquee from any surface
which may scratch or mar finish).
CUTTING WITH A KNIFE OR SCRIBER
Acrylic sheet up to 3/16” thick may be cut by a method
similar to that used for cutting window glass. Use a
scriber of some kind — a scribing knife such as the one
pictured, a metal scriber, an awl, or even a sturdy craft
knife — to score the sheet. Draw the scriber several
times (7 or 8 times for a 3/16” thick piece) along a
straight edge held firmly in place. It is best not to
remove the protective masking. Make the cuts carefully
using firm, even pressure. For best results make each
stroke cleanly off the edge of the sheet.
Then clamp the acrylic sheet or hold it rigidly under a
straight edge with the scribe mark hanging just over the
edge of a table. Protect your hands with a cloth, and ap-
ply a sharp downward pressure to the other side of the
sheet. It will break along the scratch. Scrape the edges
to smooth any sharp corners. This method is not recom-
mended for long breaks or thick material.
Break sheet over edge of
table after scribing.
Always draw the scribing
knife along a straight edge.
P.C.B. CAGE INSTALLATION
Konami, Inc. now supplies a new style P.C.B. cage which is superior to old style cages because of ease of installation.
The cage is made of a 32 point stem-stock which is fire retardant.
TO INSTALL THE CAGE:
1. Open cage bottom and secure to desired P.C.B. position.
2. Install printed circuit board inside cage using wood screws, screwed through the cage bottom into cabinet side.
3. Close the cage over printed circuit board and secure with latch on cage.
2
IRON HORSE: MONITOR SPECIFICATIONS
LE
IRON HORSE requires a horizontally mounted monitor. It also generates composite negative sync. If your monitor is
composite positive sync, you will have to change to composite negative sync.
(1) To alternate composite positive sync to composite negative sync, use 7404 IC or 74LS04 IC. The signal on the
output pin from the P.C.B. is a combination of H-sync and V-sync.
NOTE: Please refer to Figure 2.
FIGURE 2: «—
Ч
+5V [14
7404 or 74LS04 |
FROMP.C.BOARD J7 72 T7
NEGATIVE COMPOSITE SYNC. | = GND OUTPUT TO MONITOR
(PIN 14 on P.C.B EDGE) ” POSITIVE COMPOSITE SYNC.
(+ SV and GND should be taken out of the P.C. Board.)
(2) Separate Sync modification for IRON HORSE if your monitor has “Separate Sync” input. (For example
“Electrohome brand” and Wells-Gardner brand.”)
Step 1
WIRING HARNESS
12
13
m VIDEO SYNC
СНЕ NEGATIVE SYNC INPUT
MONITOR BOARD
JEJEJE
15
| o TUT EEE ARF SIS ER AE
If the picture is still not stable...
Step 2
Prepare Hook-up wire to seperate -H and -V sync. signals.
WIRING HARNESS
12
13
da VIDEO SYNC
15
HA NEGATIVE SYNC INPUT
MONTOR BOARD
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IRON HORSE: MONITOR & TECHNICAL INFORMATION
SERVICE INSTRUCTIONS
NOTE: All monitors are equipped with automatic degaussing coils (L701) which demagnetize the picture tube every
time the monitor is turned on after being off for a minimum of 5 minutes. Should any part of the chassis
become magnetized it will be necessary to degauss the affected area with a manual degaussing coil. Move
the coil slowly around the CRT face and all surrounding metal parts. Then slowly withdraw for a distance of 6
feet before turning off.
1.0 BLACK LEVEL CONTROL ADJUSTMENT
This control has been set at the factory and should not
need further attention, however, when the game is con-
nected a slight adjustment of VR201 may be necessary to
obtain the proper black level (the black portion of the
picture just extinguished).
2.0 VERTICAL SIZE (HEIGHT)
Location of this control is shown in Fig. 1. This control
must be adjusted slowly, if necessary, until the picture or
test pattern attains the correct vertical proportions.
3.0 CIRCUIT PROTECTION
A 4.0A pigtail fuse, mounted on the Main Board has been
provided to protect the Power Output Circuit.
4.0 FOCUS
Adjust the focus control, located on the HV unit (1352),
for maximum over-all defination and fine picture detail.
5.0 HORIZONTAL HOLD CONTROL ADJUSTMENT,
VR351 (See Fig. 1)
A warm-up period of at least five minutes should be
allowed before alignment is carried out. With the monitor
being driven from the game signal, short TP601 to TP31.
Adjust VR351 until the picture stops sliding horizontally.
Remove the short.
6.0 HORIZONTAL VIDEO POSITION
If the video is off center on the raster some compensa-
tion can be made by adjusting this control.
7.0 VERTICAL RASTER
POSITION ADJUSTMENT
If the video is off center vertically, (short dimension of
picture tube) some compensation can be made by mov-
ing the vertical raster position adjustment jumper to
either positions “U” or “D”.
8.0 HORIZONTAL RASTER
POSITION ADJUSTMENT
If the video is off center horizontally (long dimension of
the picture tube) some compensation can be made by
moving the horizontal raster position adjustment jumper
to either positions “R” or “L”.
9.0 HORIZONTAL WIDTH ADJUSTMENT
The horizontal width coil is a hexagonal tuning tool ad-
justment. This control must be adjusted slowly, if
necessary, until the picture or test pattern attains the
correct horizontal proportions.
* KONAMI GAMES ARE ALL NEGATIVE COMPOSIT SYNC.
USE THE THREE PIN CONNECTOR ON THE MONITOR.
GRN — 19" — RED
DRIVE DRIVE
RED CUTOFF
GRN CUTOFF’
BLU CUTOFF
NOTE.
WHEN USING COMPOS-
ITE SYNC USE HORIZ,
SYNC INPUTS,
HORIZ.
COIL
*NEG H SYNC
* NEG V SYNC
*GND
POS H SYNC
POS V SYNC
«ослы
смо | 3
BLU |
сям HORIZ HOLD
RED... BLK LEVEL
A fore 31
TP601 |
FOCUS
L
| SCREEN
of ho
h A
NL
/ | \ | \
HORIZ VERT VERT VERT = HORIZ
CENTERING SIZE HOLD RASTER RASTER
SHIFT SHIFT
FIGURE 1
IRON HORSE: WIRING HARNESS
WIRE COLOR KEY: Solder Side — » Parts Side
(EMPTY) | A 1 + 12V DC ORANGE
RED/GREEN SPEAKER OUT | B 2 | SPEAKER OUT ORANGE/GREEN
RED/YELLOW *2P POWER UP | C 3 |2P SHOOT* ORANGE/YELLOW
BROWN/YELLOW * 2P LEFT | D 4 |2PRIGHT* BLUE/YELLOW
VIOLET/WHITE 1P START | E 5 |2PSTART VIOLET/YELLOW
ORANGE/WHITE 1P SHOOT | F 6 | 2PUP* BLACK/YELLOW
RED/WHITE 1P POWER UP | H 7 | SERVICE SW ORANGE/GRAY
BLUE/WHITE 1P RIGHT | J 8 | 1PLEFT BROWN/WHITE
BLACK/WHITE 1PUP | K 9 | 2P DOWN* GRAY/YELLOW
RED/GRAY COIN 1 L 10 | COIN 2 BLUE/GRAY
GRAY/WHITE 1P DOWN M 11 | COIN COUNTER 1 GREEN/GRAY
WHITE/PINK 1P SQUAT N 12 | COIN COUNTER? YELLOW/GRAY
GREEN/BROWN VIDEO GREEN P 13 | VIDEO BLUE BLUE/BROWN
RED/BROWN VIDEO RED | R 14 | VIDEO SYNC WHITE/BROWN
(EMPTY) | S 15 | 2P SQUAT" YELLOW/PINK
BLACK GND | T 16 | GND BLACK
BLACK GND | U 17 | GND BLACK
RED + 58V DC | У 18 | + 5VDC RED
*Cocktail Table or Dual Control
Upright Only
(BASE COLOR/LINE COLOR)
IMPORTANT INSTALLATION NOTICE FOR IRON HORSE
The solid red heavy guage wires on the edge connector must be inserted at position A18 & B18, as shown in the
diagram below. *Reverse condition will result in board damage!
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IRON HORSE: TECHNICAL INFORMATION
DA ES
IS THE HORIZONTAL SCAN ON YOUR MONITOR TOO SMALL?
Most of the Wells-Gardner monitors in the field are set for an active video signal of 50 micro
seconds. Konami’s IRON HORSE active video signal is 40 micro seconds. Therefore if the
horizontal scan is too small, an adjustment of the monitor is recommended. This may be solved
simply and inexpensively. (Refer to your Wells-Gardner schematic.)
1. Change capacitor C365 on the monitor to .15 mf 200V polypropolene.
2. Add an 820 P.F. 1500V polypropolene capacitor across the horizontal output transformer
Q352 from the collector to the emitter.
3. Cut the horizontal centering wire #30. (Usually yellow in color.)
(1) Required Power Capacity
+5V DC 3A or more.
+12V DC See Figure 1 below.
Figure 1: ва ем BBW „воем 4Q12W 12W a9
SPEAKER TT 1
Required
Power 12V 1A 12V 2A 12V 2A Not Applicable
Capacity
(2) Signal output |
R(red) analog, positive —A
G(green) analog, positive — 1
B(blue) analog, positive Vii mm
Sync. H-V composite negative
DIP SWITCH SETTINGS
DIP SW No. 1 Settings
Coin 1 Switch Set
Coin 2 Switch Set
SW 8 7 6 5 COIN | PLAY
° OFF | OFF | OFF | OFF 1 1
OFF | ON 1 2
ON | OFF 1 3
ON ON 1 4
OFF | ON | OFF | OFF 1 5
OFF | ON 1 6
ON | OFF 1 7
ON ON 2 1
ON | OFF | OFF | OFF 2 3
OFF | ON 2 5
ON | OFF 3 1
ON ON 3 2
ON ON | OFF | OFF 3 4
OFF | ON 4 1
ON | OFF 4 3
ON ON | INVALIDITY
SOUND IN ATTRACT MODE
SW 8 SOUND
OFF OFF
° ON ON
SW 4 3 2 1 | COIN | PLAY
o OFF | OFF | OFF | OFF 1 1
OFF | ON 1 2
ON | OFF 1 3
ON | ON 1 4
OFF | ON | OFF | OFF | 1 5
OFF | ON 1 6
ON | OFF 1 7
ON | ON 2 1
ON | OFF |OFF |OFF | 2 3
OFF | ON 2 5
ON |OFF | 3 1
ON | ON 3 2
ON | ON [OFF |OFF | 3 4
OFF | ON 4 1
ON |OFF | 4 3
ON | ON | FREE PLAY
DIP SWITCH NO. 2 SETTINGS
THE NUMBER OF PLAYER'S LIFE
SW 1 2 NUMBER
OFF | OFF 2
° ON | OFF 3
OFF | ON 5
ON | ON 7
CHANGE OF TABLE OR UP-RIGHT
SW 3 TYPE
OFF TABLE
° ON UP-RIGHT
BONUS SET
SW| 4 | 5 FIRST SECOND
e [OFF|OFF 30,000 70,000
ON |OFF 40,000 80,000
OFF! ON 40000 N/A
ON | ON 50000 N/A
Difficulty of the Game
SW 6 7 DIFFICULTY
OFF| OFF EASY
ON | OFF NORMAL
* |OFF| ON DIFFICULT
ON | ON | VERY DIFFICULT
*SW 7 NOT USED
DIP SWITCH NO. 3 SETTINGS
Video Screen Flip
SW 1
o OFF NORMAL
ON UPSIDE DOWN
Single/Dual Control Upright
SW 2 TYPE
o OFF SINGLE UPRIGHT CONTROL
ON DUAL UPRIGHT CONTROL
*SW 3 & SW 4: NOT USED
*SHOWS NORMAL SETTING
USER INFORMATION
WARNING
F.C.C. REGULATION COMPLIANCE
THIS KIT IS INTENDED FOR USE ONLY ON COIN-OPERATED
VIDEO GAMES MANUFACTURED AFTER OCTOBER 1, 1983
WHICH HAVE BEEN VERIFIED FOR COMPLIANCE WITH RE-
QUIREMENTS IN PART 15 OF F.C.C. RULES FOR A CLASS A
COMPUTING DEVICE.
IMPROPER CONNECTION OF THIS KIT OR CONNECTION TO
ANY OTHER GAME NOT SO MANUFACTURED OR VERIFIED
FOR COMPLIANCE MAY CAUSE UNACCEPTABLE INTER-
FERENCE TO RADIO AND T.V. RECEPTION, REQUIRING THE
OPERATOR TO TAKE WHATEVER STEPS ARE NECESSARY
TO CORRECT THE INTERFERENCE.
THE P.C. BOARD CAGE SUPPLIED WITH THIS CONVERSION
KIT MUST BE UTILIZED AND TERMINATED TO GROUND AT
THE TIME OF INSTALLATION.
4
IGonamio
1555 BRUMMEL AVENUE, ELK GROVE VILLAGE, IL 60007
TELEPHONE: (312) 364-6633 FAX: (312) 364-1368 TELEX: 6871385 KONAM UW
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