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VOYAGE DATA RECORDER
SIMPLIFIED VOYAGE DATA RECORDER
INSTALLATION GUIDE
7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
RECORD OF REVISIONS
Rev Description Date
2.0
24-July-06
1-Aug-06
2.1
3.0
Second edition (revision: A)
Additional item 2.3, 6.2, 9.4, 9.5, etc.
Third edition (revision: B)
Revised the connection table in the clause 4.2.2.
4th edition (revision: C)
The description about maintenance software is deleted from the 6th clause by release of the operation manual of maintenance software.
29-Aug-06
10-Oct-06
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
DOC No. 7ZPJD0387C
SYMBOL MARKS
JCY-1800/1850 VDR/S-VDR Installation Guide
In this manual, and on the product, we use international warning signs to call your attention to important items that, if not handled correctly, could present danger to yourself or property.
These warning note classifications are shown below. Understand the meanings of the signs before proceeding to read the manual.
DANGER
WARNING
CAUTION
Examples of Symbol Marks
Indicates danger items that, if ignored, may result in serious personal injury or even death.
Indicates warning items that, if ignored, may result in serious personal injury or even death.
Indicates cautionary items that, if ignored, may result in personal injury or physical damage.
Electric shock
Disassembly prohibited
Remove
Plug
Warning Labels
The symbol indicates that it calls for a caution or even a warning.
The illustration in the symbol indicates what should be watched out for. In this case, you have to pay attention to electric shock.
The symbol indicates prohibition.
What is prohibited is depicted in or around the symbol. The sign in the left indicates that disassembly is prohibited.
The symbol z indicates a specific action to be taken or an instruction to be followed, which is depicted in the symbol.
The sign in the left requests you to disconnect the electrical plug from the outlet.
Do not remove, damage, or alter the labels attached to the equipment. i
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use with non-specified applications and use after the expiry date.
Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by heat.
The Power Supply Unit (NBL-327) of this equipment incorporates a battery.
The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your clothes or skin, wash off with clean water. When the liquid infringes into your eye, wash with clean water immediately then go to a doctor.
Do not disassemble or remodel this equipment.
Such an action may result in a fire, an electric shock, or fault of the equipment.
Do not use any power supply voltage other than the specified ones.
Such an action may result in a fire, an electric shock, or an equipment fault.
Turn off the power supply switch before connecting or disconnecting the cable to any external equipment.
Ignoring the caution may result in a fire or an electric shock.
If the power supply cable is damaged, please ask for the replacement to the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
The use of damaged cable may result in a fire or an electric shock. ii
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
If water enters into the equipment, turn off the power supply switch, pull out the plug from the outlet, and contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
The water inside the equipment may result in a fire, an electric shock, or a fault.
Do not attempt checking or repairs on the internal part of the equipment by yourself.
Checking or repairs by anyone other than qualified maintainer may result in a fire or an electric shock.
Ask for internal check or repairs of the equipment to the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
If a fault has occurred, turn off the power supply of the equipment, pull out the plug, and contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of
Japan Radio Co., Ltd.
The continuous use of the equipment may result in a fire or an electric shock.
The Recording Control Unit (NDV-1800/1850) of this equipment incorporates a battery. The battery needs to be replaced periodically. Continuous use of a life-expired battery may result in a fire.
Never replace the battery by yourself.
Replacement by anyone other than qualified maintainer may result in a fire, an electric shock, or a fault.
For battery replacement, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them the replacement and recycle.
The Main Control Board (CDJ-2304), the Remote Maintenance Board (CDK-287) and the
Underwater Acoustic Beacon on the PCU of this equipment incorporate a lithium battery.
Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them the replacement and recycle.
When disposing of this unit, abide the local laws and regulations. Contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery. iii
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
Do not remove, damage, or alter the labels attached to the equipment.
Do not install the equipment, if the location is infringed by water, humid, dusty, or with soot.
Ignoring the caution may result in a fire, an electric shock, or a malfunction.
Hands off the equipment if your hand or glove is wet either with freshwater or seawater.
Ignoring the caution may result in a fire, an electric shock, or a fault.
Be sure to hold the power supply plug when pulling it out from the outlet.
Pulling the electric cable without holding the plug could damage the cable, resulting in a fire or an electric shock.
Do not remove or insert the power supply plug with wet hand.
Ignoring the caution may result in an electric shock.
Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the
Recording Control Unit directly comes out from it. i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET.
Ignoring the caution may result in failures.
If the FAN ABNORMAL LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced. Ignoring the caution may result in failures. Contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them to replace it.
If the equipment is splashed either with seawater or fresh water, wipe it dry immediately. Ignoring the caution may result in failures or operational malfunctions.
Do not use organic solvent such as thinner or benzine to clean the surface. These agents damage the surface coating.
Be sure to remove dirt and dust, if any, from the surface and wipe it with a clean dry cloth. iv
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
TABLE OF CONTENTS
v
DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide
vi
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1. SPECIFICATIONS
1.1. Outline of the Equipment
This equipment let the helps to detect the causes of marine accidents to prevent the recurrence in the future.
The equipment records voyage data, as required by the International Standard, during the navigation and the hull data of the vessel.
1.2. Feature of new VDR/S-VDR
1.2.1. Common features in VDR/S-VDR
1) Black Box
▪ The operation panel on the door of RCU is removed.
▪ The external Operation Panel Unit is added to a standard equipment.
2) Radar image (option for S-VDR)
▪ 2 input ports for radar image
Selectable recording is normal function.
Recording Radar image from both of channels is optional function.
Refer to the 1.2.6 clause for details.
3) New Playback software
▪ Playback software for users is attached standard.
CF card adapter is attached standard.
Real time monitor and prolonged backup into HDD can be active.
▪ Replay software for accident investigators is attached standard.
The recorded data on capsule can be downloaded.
1) Reception of serial data (NMEA)
▪ Serial reception function is combined to RCU unit. (Combine DAU function)
▪ 32 input channels standard
2) Fixed capsule
▪ Using new VDR capsule produced by L-3
3) Diagnosis of JRC equipment by remote maintenance
▪ Remote maintenance function of JRC equipment is preinstalled.
Acquire maintenance data out put from JRC equipment
The acquired data can be downloaded.
1
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1) Reception of serial data (NMEA)
▪ Serial reception function is combined to RCU unit. (Combine DAU function)
▪ 16 input channels standard
2) Radar image
▪ Prepare option kit (cable and BNC connector) for FGB connection
Extends on ship
3) NSK board
▪ NMEA conversion board of synchrony or step signal (for ship’s heading) and pulse signal (for ship’s speed) is preinstalled.
4) Fixed capsule
▪ Using new VDR capsule produced by L-3
5) Correspondence of Float-free capsule
▪ Only fixed capsule
▪ The L-3 float-capsule in future
1）New digital signal converter
▪ 64 contacts type (NCT-72) or 16 contacts type (NCT-63) can be selected.
▪ Option board for A/D conversion (8 CH) can be added.
2）New Radar Interface Unit
New model is a NWP-46.
It is same as NWP-42 (current model).
1.2.5. Points of Instruction
1) Backup media
Backup media is changed into CF card from ATA card.
Adapter of CF card is a standard accessory.
2) Initial setting of ship’s heading
When connecting a heading data by a Synchro or Pulse signal, alarm is outputted at the startup of VDR. Input the initial value of the heading by the Operation Panel unit.
3) Operation Panel unit
Operation Panel unit indicates the error cause by the error codes.
The table of error code is described on the Instruction Manual.
2
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.2.6. Operation of inputting two Radar images
1) General description of operation
FGB creates PNG files from RGB signals of radar and transmits PNG files via Ethernet.
FGB have two input ports for connecting to radar.
FGB selects a recording channel from both channels.
CH1
FGB
INPUT PORTS for RGB signals
A/D
PNG file
LAN
CH2
2) Timing chart
CH1
CH2
15s
7.5s
7.5s
15s
CH1
Recording CH select
CH2
Recording PNG file
FGB creates PNG files from both channels usually and FGB selects the one PNG file for recording.
3) Operation mode
▪ Connecting the only main radar, recording the main radar image (Standard)
▪ Connecting both main radar and sub radar, recording activated radar image (Standard)
▪ Connecting both main radar and sub radar, recording both radar image (Option)
In this case, the storage capacity of a capsule and CF card is changed into 4GB.
4) Real time monitor data
In spite of not recording, the Radar image of both channels is captured in a cycle of 15 seconds.
All captured image data is outputted to a real-time monitor.
The image which is not recorded is also outputted to the real-time monitor.
The real-time monitor receives an image in a cycle of 7.5 seconds.
3
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.3. Difference between VDR and S-VDR
Capsule
NDH-316 (New capsule is made by
L-3.)
Main Unit
Recording Control Unit (RCU)
Function of DAU is Included into the
RCU
Serial Data recording Including serial interface into the RCU
Audio recording
Video recording
Operation Panel of
RCU
External Operation
Panel Unit
Backup Media
UPS
NSK Interface
Dry Contact signal
Input channel: 32 ports for
IEC61162-1/-2
Input CH: 9 sets for microphone unit
(Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
Input CH: 2CH for analog RGB
(selectable recording)
Compressing format: PNG
No operation panel in the RCU
Standard
Compact Flash Card
Capacity: 2GB
Backup voltage is DC24V (5Ah)
Including NSK interface (option)
NDH-317 (New capsule is made by
L-3.)
Same as VDR (JCY-1800)
Only fixed capsule
Unification of RCU and DAU
Including serial interface into the
RCU
Input channel: 16 ports for
IEC61162-1/-2
Same as VDR (JCY-1800)
Option
(remove the FGB, cable and BNC) connector)
Same as VDR (JCY-1800)
Same as VDR (JCY-1800)
Same as VDR (JCY-1800)
RMB is not installed to the NDV-1850
Including Video selector
RCU is the Black Box
With CF card adapter
Same as VDR (JCY-1800) New type small battery
Including NSK interface (standard) for synchro , step and pulse signal
Same as VDR (JCY-1800) Selectable 64ch or
16ch
Analog signal
Option Unit: NCT-72
Input channel: 64 ports for dry contact signal
Option Unit: NCT-63
Input channel: 16 ports for dry contact signal
Option board for NCT-72 / 63
Input channel: 8 ports for analog signal
Same as VDR (JCY-1800) Built in the NCT-72 /
63
1) Standard system
No. Unit
1
2
Protective Capsule Unit
Recording Control Unit
VDR
NDH-316
NDV-1800
S-VDR
NCG-169
NVT-161
NDH-317 (Fixed type)
NDV-1850
NQE-3163
4
DOC No. 7ZPJD0387C
2) Option system
No. Unit
1
2
Waterproof Microphone Unit
NSK interface board
3
Frame Grabber Board Kit
4
5
6
7
FGB CH2 Kit
Digital Signal Converter
(64CH)
Digital Signal Converter
(16CH)
Analog signal Converting Board
VDR
NVT-162
CHM-378
(Standard)
(Standard)
NCT-72
NCT-63
CEF-60
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
S-VDR
NVT-162
Remark
7ZZJD0052
( FGB: CKA-137 ,RGB
Cable, LAN Cable, BNC
Connector (5 pieces))
7ZZJD0055
RCU
Only CH 1 is connectable.
Additional CH 2 is connectable.
(Connectable)
(Connectable)
NCT-72 / 63
No.
1
3
4
6
7
9
3-1
3-2
10
1) Standard configuration of the equipment
Name of Component
Protective Capsule Unit
Recording Control Unit
Data Processor Unit
Audio Junction Board
Operation Panel Unit
Spare Parts for RCU
CF Card adaptor
Playback software
Playback Software /
Real Time Monitor
Type Name
NDH-316
NQE-3163
NDV-1800
NDL-46
CQD-2041
NBL-327
NCG-169
NVT-161
Qty Function
1 y Records data on the recording medium in the recovery Protective Capsule. y At the time of sinking, the underwater acoustic beacon helps the searchers to detect the position of the Protective Capsule Unit.
1 y Connects the Protective Capsule Unit and the
Recording Control Unit with a power supply
1 cable and a LAN cable. y Outputs the recorded data to the Protective
Capsule Unit and the CF CARD. y Inputs radar images, audio data and
IEC61162-1/-2 data. y Monitors and controls the conditions of the
1
1 system. y Frame Grabber Board (FGB) for recording
Radar images is optional board. FGB is not a standard component. y Main control processing part with a built-in backup CF CARD. y Audio I/F to relay the MIC and VHF signals.
1 y Power supply equipped with a secondary battery and a charging circuit.
1 y Displays the status of S-VDR.
ALARM BUZZER, an ALARM ACK SWITCH, and LEDs are equipped.
3 y
Records the conversation in the bridge and outputs into the Recording Control Unit.
Accessories
7ZXJD0080 1 y Spares for the NDV-1800 y Fans, Fuse y for record data playback
SLCFADU 1
KB-10T5-03LBK 1 y 3m
CYC-315 1 y Only for the use by the Investigation Authorities.
y Attached inside the NDV-1800. y For the User. y Attached inside the NDV-1800.
5
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
2) Options configuration of the equipment
No. Name of Optional Component
2
3
4
5
6
7
8
9
Waterproof Microphone Unit
NSK interface board
Digital Signal Converter
(64CH)
Digital Signal Converter
(16CH)
Analog signal Converting
Board
Radar Interface Unit
Spare Parts for the DSC
Spare Parts for the RIF
Type Name
NVT-161
NVT-162
CHM-378
NCT-72
NCT-63
Function y To use an “Exposed” type, remove the flange of “Built in the ceiling” one. y Maximum nine sets of microphones can be installed, inclusive of standard configuration. y Records the conversation in the wing and outputs into the
Recording Control Unit. y Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. y Optional interface board for heading in synchro or step signal and ship’s speed by pulse. y Installed in the NDV-1800. y Outputs IEC61162-1 data converted from 64 dry contacts. y Outputs IEC61162-1 data converted from 8 analog signals by adding the optional CEF-60. y Outputs IEC61162-1 data converted from 16 dry contacts.
y Outputs IEC61162-1 data converted from 8 analog signals by adding the optional CEF-60. y Converts eight analog signals to IEC61162-1 data. y Installed in the NCT-72/63 y Required when connecting the radar of UXGA display.
CEF-60
NWP-46
7ZXJD0092
7ZXJD0093
Accessories y Spares for the NCT-72/63 y Fuse y Spares for the NWP-46 y Fan, Fuse
No.
1
3
4
3-1
3-2
1) Standard configuration of the equipment
Name of Component
Protective Capsule Unit
Recording Control Unit
Data Processor Unit
Audio Junction Board
Type Name
NDH-317
NQE-3163
NDV-1850 interface CHM-378
Operation Panel Unit
NDL-46
CQD-2041
NBL-327
NCG-169
Qty Function
1 y Records data on the recording medium in the recovery Protective Capsule. y At the time of sinking, the underwater acoustic beacon operates to detect the position of the
Protective Capsule Unit.
1 y Connects the Protective Capsule Unit and the
Recording Control Unit with a power supply
1 cable and a LAN cable. y Outputs the recorded data to the Protective
Capsule Unit and the CF CARD. y Inputs radar images, audio data and
IEC61162-1/-2 data. y Monitors and controls the conditions of the system. y Frame Grabber Board (FGB) for recording
Radar images is an option, FGB is not a standard component.
1
1 y Main control processing part with a built-in backup CF CARD. y Audio I/F to relay the MIC and VHF signals.
1 y Power supply equipped with a secondary battery and a charging circuit.
1 y Interface board for heading in synchro or step
1 signal and ship’s speed by pulse. y Displays the status of S-VDR.
ALARM BUZZER, an ALARM ACK SWITCH, and LEDs are equipped.
6
DOC No. 7ZPJD0387C
6
7
Spare Parts for RCU
CF Card adaptor
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
NVT-161
Accessories
3 y
Records the conversation in the bridge and outputs into the Recording Control Unit.
7ZXJD0080 1 y Spares for the NDV-1850 y Fans, Fuse y for record data playback
SLCFADU 1
KB-10T5-03LBK 1 y 3m
CYC-315
CYC-316
1
1 y Only for the use by the Investigation Authorities.
y Attached inside the NDV-1850. y For the User. y Attached inside the NDV-1850.
10 Playback Software /
Real Time Monitor
2
3
4
5
2) Options configuration of the equipment
No. Name of Optional Component
Waterproof Microphone Unit
Frame Grabber Board Kit
Second Video Channel Kit
Radar Interface Unit
Type Name
NVT-161
NVT-162
7ZZJD0052
7ZZJD0055
NWP-46
Function y To use an “Exposed” type, remove the flange of “Built in the ceiling” one. y Maximum nine sets of microphones can be installed, inclusive of standard configuration. y Records the conversation in the wing and outputs into the
Recording Control Unit. y Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. y Kit for recording RADAR image. y Consists of; CKA-137(FGB), BNC-Dsub15 cable (1pc.),
LAN cable, BNC-JJ (5pc.), BNC connector for 3C-2V
(5pc.) y Installed in the NDV-1850. y Kit for second RADAR video channel. y Consists of; BNC-JJ (5pcs.) BNC-Dsub15 cable (1pc.),
BNC connector for 3C-2V (5pc.) y Installed in the NDV-1850. y Required when connecting the radar of UXGA display.
Accessories
6 Spare Parts for the RIF 7ZXJD0093 y Spares for the NWP-46 y Fan, Fuse z When radar images cannot be recorded, the output data of AIS must be recorded instead.
7
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.6. Present and New model Comparison table
1.6.1. VDR
Capsule
Main Unit
NDH-288A/B (made by L-3)
Beacon
Beacon Cover: Yes
Water Pressure Sensor: No
Water Switch: Dual Pins
Recording Control Unit (RCU)
Data Acquisition Unit (DAU)
Serial Data recording DAU:
Input channel: 16 ports for IEC61162
4 ports for analog signal (op.)
Audio recording Input CH: 9 sets for microphone unit
(Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
Video recording
Operation Panel of
RCU
External Operation
Panel Unit
Backup Media
UPS
NSK Interface
Dry Contact signal
Analog signal Option board for DAU
Input channel: 4 ports for analog signal
Option unit: NQA-4091A
Input channel: 8 ports for analog signal
Input CH: 9 sets for microphone unit
(Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
IEC61162-2 for
AIS
Input CH: 1ch for analog RGB
Compressing format: PNG
Input CH: 2CH for analog RGB
(selectable recording)
Compressing format: PNG
Including Video selector
Including into the door of RCU No operation panel in the RCU RCU is the Black
Box
Option Standard
PC Card (ATA type)
Capacity: 2GB
Backup voltage is DC24V (8Ah)
Option unit: NCT-27B
Option Unit : NCT-57
Input channel: 64 ports for dry contact signal
NDH-316 (New capsule is made by
L-3.)
Beacon
Beacon Cover: No
Water Pressure Sensor: Yes
Water Switch: Single Pin
Recording Control Unit (RCU)
Function of DAU is Included into the
RCU
Including serial interface into the RCU
Input channel: 32 ports for
IEC61162-1/-2
Compact Flash Card
Capacity: 2GB
Backup voltage is DC24V (5Ah)
Including NSK interface (option)
Option Unit: NCT-72
Input channel: 64 ports for dry contact signal
Option Unit: NCT-63
Input channel: 16 ports for dry contact signal
Option board for NCT-72 / 63
Input channel: 8 ports for analog signal
Only fixed capsule
Unification of
RCU and DAU
With CF card adapter
New type small battery for synchro , step and pulse signal
Selectable 64ch or
16ch
Built in the
NCT-72 / 63
8
DOC No. 7ZPJD0387C
Audio recording
Video recording
Operation Panel of
RCU
External Operation
Panel Unit
Backup Media
UPS
NSK Interface
Dry Contact signal
Analog signal
Same as VDR (JCY-1700)
Option
(remove the FGB)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
Same as VDR (JCY-1700)
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.6.2. S-VDR
Capsule
NDH-317 (New capsule is made by
L-3.)
Beacon
Beacon Cover: No
Water Pressure Sensor: Yes
Water Switch: Single Pin
Main Unit
Same as VDR (JCY-1700)
Serial Data recording Same as VDR (JCY-1700)
NDH-317 (New capsule is made by
L-3.)
Beacon
Beacon Cover: No
Water Pressure Sensor: Yes
Water Switch: Single Pin
Same as VDR (JCY-1800)
Including serial interface into the RCU
Input channel: 16 ports for
IEC61162-1/-2
Same as VDR (JCY-1800)
Option
(remove the FGB, cable and BNC) connector)
Same as VDR (JCY-1800)
New fixed type capsule
IEC61162-2 for
AIS
Refer to a VDR comparison table for details.
Same as VDR (JCY-1800)
Same as VDR (JCY-1800)
Same as VDR (JCY-1800)
Including NSK interface (standard)
Same as VDR (JCY-1800)
Same as VDR (JCY-1800) for synchro , step and pulse signal
9
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.7. JCY-1800 System Diagram
.) .P
7(W MIC
MIC8(W.P.)
5 MIC
MIC4
MIC2
MIC1 phone No.2
phone No.1
ele ele
F T
F T
VH
VH
7 Mic-
Mic-8
Mic-
Mic-
5
4
Mic-
Mic-
2
1
B
G
R
H synch
V synch
-1Q CS
CS-1Q
S-1Q CY
CYS-1Q
*TTY
*TTY
*TTY
*TTY
*TTY
*TTY
*3C-2V
*3C-2V
*3C-2V
*3C-2V
*3C-2V
CS-1Q *TTY
* TTYCS-1
CS-1Q
* TTYCS-1
CS-1Q
* MPYC-2
* MPYC-7
* MPYC-4
phase 0Hz 1
*DPYC-2.5
220V 6 AC
) ro]
) e]
)
(Yard
Puls
(Yard
(Yard ss [STEP] ss [Synch d Log [
Compa
Spee
Compa
Gyro
Gyro or ribut ist C D From A
S-x YC * TT g
(Yard)
Analo x C-x * MPY
(Yard) ontact Dry C or ribut ist C D From A
S-x YC * TT
(Yard)
Analog
Q
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
-1Q
-1Q
-1Q CS
S-1 YC
CS
CS
* TTY
* TTY
* TTY
* TT
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
AIS r
(Yard) aph em
(Yard)
Othe er ar
(JRC) r r Othe
Othe r r cato ilot
(Yard)
(Yard)
(Yard)
(Yard)
(Yard)
(Yard)
(Yard)
(Yard) egr d Rad l Syst
Sounde
(Yard)
Compass og
(Yard)
(Yard)
DGPS
Auto P
Speed L tro n Tel gle Indi
Anemomet
Echo
X-Ban
Gyro
Con
Engi x C-x
Remote
Rudder An
* MPY
(Yard) t
Figure 1: System Diagram
Dry Contac
10
DOC No. 7ZPJD0387C
1.8. JCY-1850 System Diagram
2
1
No.
No.
.P.)
.P.) (W
7(W MIC
MIC8
2
1 MIC
MIC
5
4 MIC
MIC lephone lephone
8 Mic-
Mic-7
4 Mic-
Mic-5
2
1 Mic-
Mic-
VHF Te
VHF Te
B
G
R
V synch
H synch
Q
Q
Q S-1
CS-1
1Q
-1Q YS
CYS-
Q
Q S-1
S-1
-1
-1
CS-1
*TTYC
*TTY
*TTYC
*TTYC
*TTY
*TTYC
*TTY
* TTYCS
* TTYCS
*3C-2V
*3C-2V
*3C-2V
*3C-2V
*3C-2V
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
hase
5 z 1 p 0H
C-2.
0V 6
*DPY
AC22
-2 YC * MP
-7 YC * MP
-4 YC * MP
]
(Yard) ulse [P
(Yard) ro] ynch
(Yard)
TEP] ss [S ss [S d Log
Compa
Spee
Compa
Gyro
Gyro
YC
YC
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
YC
YC
YC
YC
YC
YC
YC
YC
YC
YC
S-1Q
S-1Q
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TTYC
* TTYC d) d)
(Yar dicat
(Yar
Pilo unde
(Yar
(Yar rap
(Yar omet
(Yar pas
(Yar d Log
(Yar
AIS
(Yar
DGPS d) s d) t d) d) or d) r d) er d) h d) m d) r
C) ar d) r r d)
Othe
Othe
(JR
(Yar
Othe
(Yar
(Yar
(Yar l Syste nd Rad n Teleg
Spee
Com o So e In
Auto
Ech ngl
Anem
Gyro
X-Ba
Contro
Engi er A ote Rem
Rudd
Figure 2: System Diagram
11
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.9. Functions of electrical circuit board
Main electrical circuit table of NDV-1800 (VDR)
Unit
PSU
NBL-327
Data Processor
Unit
NDL-46
Circuit name
Power supply board (PSB)
Thermo sensor board
Main Control
Board (MCB)
Audio Recording
Board (ARB)
Frame Grabber
Board (FGB)
Model Function
CBM-168 Battery backup for 2 hours
S-VDR Remark same
CHG-213 Temperature monitoring of a battery same
CDJ-2304 Main control
HUB unit: 1port + 4ports
16ports for IEC61162-1 / 2
Internal operation panel
CHA-387 Input CH: 9 sets for microphone unit (Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
CKA-137 Input CH: 2CH for analog RGB
(selectable)
Compressing format: PNG
CDK-287 16ports for IEC61162-1 / 2 same same
Option
Option Board
Remote
Maintenance
Board (RMB)
NSK Interface
Board (NIB)
CHM-378
(Option)
To record gyro compass signal
(Synchro / Step) and/or Ship’s speed log signal as IEC61162-1 sentence formatter
Not installed Main Control
Board for Remote
Maintenance
System
Standard
DOC No. 7ZPJD0387C
12
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
RCU: NDV-1800/1850
PSU: NBL-327
MCB: CDJ-2304
(ARB: CHA-387)
CF Cars
FGB: CKA-137
RMB: CDK-287
Mother Board
NIB: CHM-378
OPU: NCG-169
BNC connector for RGB
Battery
AC Input terminal
AC Output terminal
Display:
Error Code display
Software version
Heading value in case of Synchro or Step signal connecting
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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10. Specifications of each unit
1.10.1. Protective Capsule Unit: PCU (NDH-316)
(1) Function:
The protective capsule unit (PCU) records navigation data, hull data, conversation in the bridge, conversation over VHF radio, and radar image data to the recording medium in the PCU.
When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic signal for capsule searchers.
(2) Performance: a) Interface:
1) Standard:
2) Protocol: b) Recording duration and capacity:
IEEE802.3 (10Base-T/ 100Base-TX)
TCP/IP
12 hours
2.0GB (flash memory)
1) Duration:
2) Capacity: c) Data Recording Interval:
1) Sensor Data:
2) Audio Data:
3) Image Data: d) Acoustic underwater beacon:
1) Operating frequency:
2) Operating time:
3) Detectable range: depends on the input from the sensors (normally 1 second) continuous (1 audio file / minute)
1 image per 15 second (Option)
37.5kHz ±1kHz minimum 30 days after submerged in the water
1800m - 3600m
(depends on surrounding environment) maximum 5-years 4) Battery life:
(3) Environmental condition
There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown below. a) Shock: b) Penetration: c) Fire:
A half sine-wave pulse of 50G, with an interval of 11msec
A mass of 250 kg with a pin of 100mm diameter, dropped from 3m
10 hours with 260 °C fire
1 hour with 1100 °C fire d) Deep-sea water pressure: 60 Mpa
(equivalent to 6000m of depth)
General environmental condition e) Operating temperature: f) Storage temperature g）Vibration:
-25°C to +55°C (IEC 60945 exposed type)
-55°C to +70°C (IEC 60945 exposed type)
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
(4) General specification a) Input voltage range: b) Power consumption: c) Size: d) Mass: e) Color:
19.5 - 36.5VDC
3W
182.4(W) x 206.5(D) x 218.3(H) mm
8.7kg fluorescent orange
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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.2. Protective Capsule Unit: PCU (NDH-317)
(1) Function:
The Protective Capsule Unit (PCU) is not a float-free type but a fixed type. The PCU records navigation data, hull data, conversation in the bridge, conversation over VHF radio, and radar image data to the recording medium in the PCU.
When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic signal for capsule searchers.
(2) Performance: a) Interface:
1) Standard:
2) Protocol: b) Recording duration and capacity:
1) Duration:
2) Capacity: c) Data Recording Interval:
1) Sensor Data:
2) Audio Data:
3) Image Data: d) Acoustic underwater beacon:
1) Operating frequency:
IEEE802.3 (10Base-T/ 100Base-TX)
TCP/IP
12 hours
2.0GB (flash memory) depends on the input from the sensors (normally 1 second) continuous (1 audio file / minute)
1 image per 15 second (Option)
2) Operating time:
3) Detectable range:
4) Battery life:
(3) Environmental condition
37.5kHz ±1kHz minimum 30 days after submerged in the water
1800m - 3600m
(depends on surrounding environment) maximum 5-years
There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown below. a) Shock: b) Fire:
A half sine-wave pulse of 50G, with an interval of 11msec
10 hours with 260 °C fire c) Deep-sea water pressure:
1 hour with 1100 °C fire
60 Mpa
(equivalent to 6000m of depth)
General environmental condition a) Operating temperature: b) Storage temperature c）Vibration:
-25°C to +55°C (IEC 60945 exposed type)
-55°C to +70°C (IEC 60945 exposed type)
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
(4) General specification a) Input voltage range: b) Power consumption: c) Size: d) Mass: e) Color:
19.5 - 36.5VDC
3W
182(W) x 206.5(D) x 215(H) mm
8.1kg fluorescent orange
15
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.3. Recording Control Unit: RCU (NDV-1800/1850)
1.10.3.1. Operation Panel (Internal)
(1) Performance: a) Button operation:
1) Recording stop:
2) Recording restart:
3) Card recording stop: b) LED Indication:
1) Recording status
2) CF card status
3) CF card Media error
Stop to record data to PCU
Restart to record data to PCU
Stop to record data to CF card. (enables to take out CF card from RCU)
Recording / Recording stop
Recording / Recording stop (enables to take out CF card)
Access error to CF card
1.10.3.2. Data Processor Unit
(1) Function: a) Control of recording navigation and hull data to PCU. b) Collects data of navigation and hull condition according to IEC61162-1/2.
The data collected are as follows according to the IEC61996-2
1) Date and Time (UTC)
2) Ship’s position measured by the electronic position fixing system
3) Ship’s speed (over ground/water)
4) Ship’s heading with a gyrocompass or magnetic compass
5) Under keel clearance
6) Main alarms (indicated in the bridge)
7) Rudder order and response data
8) Engine order and response data
9) Hull opening status
(for RO-RO passenger ships and ferry ships only)
10) Watertight door / Fire door status
11) Bow acceleration and hull stress data
(only for the ships mandatorily having hull stress indicator)
12) Wind direction / wind speed data
(only when the vessel is equipped with anemometer)
13) AIS data (S-VDR)
When radar images cannot be recorded, the output data of AIS must be recorded as a substitute.
However, JCY-1800/1850 can also record both AIS data and radar images.
In case of S-VDR:
If the sensor outputs no data by IEC61162, items 5)-12) are not recorded. c) Capturing, encoding and recording of conversation audio on the bridge, VHF communications audio and radar image shown on the display. d) Copying the recording data to the CF card. e) Monitoring and control of the system. a) Communication to PCU:
1) Standard:
2) Protocol: b) Sensor data input :
1) Input channel:
IEEE802.3 (10Base-T/ 100Base-TX )
TCP/IP
NDV-1800 (VDR): up to 32 (channels)
NDV-1850 (S-VDR): up to 16 (channels)
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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
2) Data input interface:
3) Recording interval: c) Bridge audio input:
1) Input channel:
IEC61162-1/-2 (RS-422) depends on the input from the sensors (normally 1 second)
2) Input sensitivity:
3) Recording interval: up to 9 (channels)
6kHz continuous (1 audio file / minute) d) VHF communications input (audio):
1) Input channel:
2) Input sensitivity:
3) Input level:
4) Recording interval: up to 3 (channels)
3.5kHz
0 dBm 600-ohm balance continuous (1 audio file / minute) e) Radar image data input (input of No1. X band radar is recommended):
1) Input channel: 2 (channels)
Auto selection of a radar image from both channels
2) Input interface:
- RGB:
- Hs:
- Vs:
3) Resolution:
4) Refresh rate:
(If the radar is of JRC make, automatic selection of on-operation radar is possible.) analog RGB/Hs/Vs
0.7Vp-p (video signal)
TTL
TTL
640 x 350 – 1600 x 1200 pixel (conforms to VESA DMTS)
60 - 85 Hz (conforms to VESA DMTS)
5) Recording interval: f) Recording data backup:
1) Media:
2) Storage capacity: g) Blackout processing:
1) Recording duration:
2) Restoration time required: h) GPS select signal input:
1) Interface:
(Resolution 1600 x 1200 pixel 60Hz only)
1 image every 15 seconds
CF card
(Adapter for PCMCIA type-2 is attached to the RCU.)
2.0GB
2 hours while blackout
(during the blackout, only the conversation in the bridge is recorded) less than 1 minute
(Recovery time from blackout operation to normal operation on restoration of ship’s generator.)
2) Operation: i) RADAR select signal input:
1) Interface of JRC radar:
2) Operation of JRC radar:
3) Interface of other radar:
Dry (voltage free) contact closure
(Commonly used with External Contact Input )
Recording GPS selection (active open/close)
(Only JMA-9900, JMA-900M, JMA-5300
IEC61162-1 (RS-422)
Active radar selection by JRC original sentence
Dry (voltage free) contact closure
(Commonly used with External Contact Input )
Recording RADAR selection by dry contact closure (active open/close) 4) Operation of other radar: j) External Contact Input (dry contact):
1) Number of input: maximum 3 dry contacts (voltage free)
(Commonly used with the input signals which select RADAR or GPS.)
Registers sentences at the time of their making and opening 2) Output sentences:
17
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.3.3. Power Supply Unit
(1) Function: a) Power supply to RCU and PCU in normal operation b) Power supply to RCU and PCU for 2 hours on blackout.
(2) Performance: a) Input voltage range: b) Output voltage: c) Maximum power output: d) Battery capacity: e) Expectant battery age:
100 - 120VAC +/- 10% 1-phase 50/60Hz +/-5%
200 - 240VAC +/- 10% 1-phase 50/60Hz +/-5%
(Auto switching)
5VDC, 12VDC, 24VDC
140VA
24VDC 5Ah max 4-years
(Depending on circumstance. This age is based on ambient operating temperature: 25 deg., load 70%)
1.10.3.4. External Interface a) External alarm lamp output:
1) Interface:
2) Operation:
3) Current: b) External alarm buzzer output:
1) Interface:
2) Operation:
3) Current:
Dry (voltage free) contact closure
System down (normal-close or open)
1A or less at 24VDC / 0.5A or less at 125VAC
Dry (voltage free) contact closure
System down (normal-close or open)
1A or less at 24VDC / 0.5A or less at 125VAC
1.10.3.5. Environmental condition
(1) Operating temperature:
(2) Temperature and humidity:
(3) Vibration:
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
1.10.3.6. General specification
(1) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
(2) Power consumption:
(including capsule unit & operation panel unit & microphone phantom power)
90VA in UPS battery charge
50VA in normal operation
(3) Size:
(4) Mass:
(5) Color:
419.5(w) x 250(d) x 480(h) mm
23.0kg (NDV-1800), 21.0kg (NDV-1850)
N7 semi-gloss texture
18
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.3.7. NSK interface (VDR: option, S-VDR: standard)
(1) Function:
(2) Performance: a) Signal input: b) Recoding data:
Records gyro compass signal (Synchro / Step) and/or Ship’s speed log signal as IEC61162-1 sentence formatter
Synchro signal for Gyro compass
Ratio: 360X, 180X, 90X, 36X, 1X
Primary voltage: AC50 – 115V, 50/60Hz
Secondary voltage: AC20 – 90V, 50/60Hz
Step signal for Gyro compass
Ratio: 360X, 180X, 90X, 36X, 1X
Voltage: DC24V / 35V / 50V / 70V
Pulse signal for speed log
Pulse number: 200P / 400P / 100P / 160P (per NM)
Interface: Opto-Isolation / dry contact signal
Data type: IEC61162-1
Heading Sentence formatter: HDT
Sip speed Sentence formatter: VBW
1.10.3.8. Radar switching recording function
Specification of radar switching recording function when connecting two radars is as follows:
(1) Function: a) The radar screen in operation is automatically identified and recorded.
Automatic identification can be performed by monitoring the operation conditions of the scanners, which can be judged by the original sentences conforming to IEC61162 outputted from JRC radars. b）Switching recording function is only available when JRC radars are connected.
The radars corresponding to this switching recording function are the current models or newer (JMA-5300,
JMA-9900, JMA-900M). The older models do not correspond.
(2) Performance:
Radar switching recording function supports for connecting two non-JRC radars (refer to 2 and 3 below).
However, for non-JRC radars, we do not recommend using switching recording function because automatic identification of the working radar is not functional under the normal operation conditions.
For using switching recording function in the case of non-JRC radars, read the following specification for proper recording of the working radar images. a) Current JRC radars (JMA-5300, JMA-9900, JMA-900M)
Operation conditions of scanners are monitored by the sentences conforming to IEC61162 outputted from
X-band radars. When the scanner of X-band radar is in operation, the radar image connecting to CH1 will be recorded. When the scanner of X-band radar is not in operation, the radar image connecting to CH2 will be recorded. b) Switching SW connection
Recording modes can be selected by connecting the switching SW of the following specification to the dry contact input (PI_1 and PI_2 of TB406) of Recording Control Unit (RCU).
¾
AUTO mode: Images of CH to which the synchronized signals are outputted are automatically selected and recorded. If the synchronized signals are outputted from both CH1 and CH2, CH1 has the priority to be selected.
19
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
¾ CH1 recording mode: Images of CH1 are forced to be recorded.
If no images are inputted to CH1, the image data will not be recorded.
¾ CH2 recording mode: Images of CH2 are forced to be recorded.
If no images are inputted to CH2, the image data will not be recorded.
PI_1（TB406） PI_ 2（TB406） RADAR Recording Mode
OPEN OPEN AUTO
CLOSE OPEN CH2
When in operation by AUTO mode, the objective radar images will be recorded if the power of nonoperational radar is turned off. If the nonoperational radar is set standby, outputting radar images is not stopped and therefore, only the X-band radar screen without any echoes will be recorded. c) Continuous AUTO mode
When the switching SW is not connected and two radars are connected, images will be recorded continuously by AUTO mode.
1.10.4. Operation Panel Unit: OPU (NCG-169)
(1) Function:
(2) Performance: a) Type: b) Power supply: c) Indication: d) Operation:
(3) NSK operation:
a) Operation
b) Indication
(4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration:
(5) General specification: a) Size: b) Mass: c) Color:
Visible indication and audible alarm for VDR system alarm in the Wheelhouse
Display of the cause of an error
Input of Heading initial value
Flush mount type or Wall mount type
Supplied from the Recording Control Unit NDV-1800/1850
LED lighting for alarm indication
4 digit LED for error code indication
Buzzer (mutable by ACK switch)
Alarm acknowledgement
Dimmer of LED
(When the NSK interface board is added.)
Entry of the initial value of heading
Heading value indication
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
145(w) x 50(d) x 165(h) mm
0.3kg
N4 semi-gloss texture
20
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.5. Microphone Unit (NVT-161)
(1) Function:
(2) Performance: a) Type: b) Device: c) Directivity: d) Receiving range: e) Power supply: f) Test device:
(3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration:
(4) General specification a) Size: b) Mass: c) Color:
Acquisition of W/H conversation, Alarms and sounds etc. in W/H
Ceiling mount type, wall mount type
Electoret condenser microphone
Hemispherical and omnidirectional
2.5m of radius
Phantom powered by 12VDC
Built-in speaker for audio acquisition test
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
110(w) x 44.5(d) x 160(h) mm
0.2kg
N4 semi-gloss texture
1.10.6. Waterproof Microphone Unit (NVT-162) -Option-
(1) Function:
(2) Performance: a) Type: b) Device: c) Directivity: d) Receiving range: e) Power supply: f) Test device:
(3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: d) Waterproof grade:
(4) General specification a) Size: b) Mass: c) Color:
Acquisition of wing conversation etc.
Wall mount type
Electoret condenser microphone
Hemispherical and omnidirectional
2.5m of radius
Phantom powered by 12VDC
Built-in speaker for audio acquisition test
-25
°C to +55°C (IEC 60945 exposed type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
IPx6
126(w) x 93(d) x 110(h) mm
1.2kg
N7 semi-gloss
21
DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
1.10.7. Digital Signal Converter (NCT-72) 64CH -Option-
(1) Function:
(2) Performance: a) Dry contact Input port: b) Contact closure interface:
1) Driving power supply:
2) Status: c) Communication port d) Data output interface
(3) Optional Analog interface: a) Analog signal Input port: b) Signal input:
1) Voltage:
2) Current: c) Communication port d) Data output interface
(4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration:
(5) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass:
The Digital signal converter should acquire alarms or status condition via dry contact closure.
Dry (voltage free) contact closure
Max. 64 port
+12VDC
Normal Close / Normal open
To the NDV-1800 RCU
Data type: IEC61162-1
(When the optional Analog signal converting board CEF-60 is added.)
Max. 8 port
+/-500mV, +/-5V, +/-10V
+/-20mA
Same port as dry contact signals
Data type: IEC61162-1
Analog Sentence formatter: XDR
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
25VA
300(w) x 130(d) x 420(h) mm
5kg e) Color: N7 semi-gloss
1.10.8. Digital Signal Converter (NCT-63) 16CH -Option-
(1) Function:
(2) Performance: a) Dry contact Input port: b) Contact closure interface:
1) Driving power supply:
2) Status: c) Communication port d) Data output interface
(3) Optional Analog interface: a) Analog signal Input port: b) Signal input:
1) Voltage:
The Digital signal converter should acquire alarms or status condition via dry contact closure.
Dry (voltage free) contact closure
Max. 16 port
+12VDC
Normal Close / Normal open
To the NDV-1800 RCU
Data type: IEC61162-1
(When the optional Analog signal converting board CEF-60 is added.)
Max. 8 port
+/-500mV +/-5V +/-10V
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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
2) Current: c) Communication port d) Data output interface
(4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration:
(5) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass:
+/-20mA
Same port as dry contact signals
Data type: IEC61162-1
Analog Sentence formatter: XDR
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
25VA
300(w) x 130(d) x 230(h) mm
2.9kg e) Color: N7 semi-gloss
1.10.9. Radar Interface Unit (NWP-46) -Option-
(1) Function:
The NWP-46 is required when a high resolution (UXGA) radar display is connected to the VDR/S-VDR.
The NWP-46 is an option unit in order to install a FGB near the radar, because high resolution RGB signals can not be extended to the VDR/S-VDR,
The Frame Grabber Board (FGB) in the NWP-46 is moved from the Recording
Control Unit.
(2) Performance: a) Basic performance: b) Communication port
(3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration:
(4) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass: e) Color:
It is the same as the Radar image input specification of the Recording Control
Unit.
To the NDV-1800/1850 RCU via Ethernet
-15
°C to +55°C (IEC 60945 protected type)
+40
°C, 93%
2Hz to 13.2Hz
±1.0mm
13.2Hz to 100Hz 0.7G
100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
10VA
255(w) x 160(d) x 72(h) mm
1.5kg
N4 semi-gloss
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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide
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DOC No. 7ZPJD0387C
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2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide
2. INSTALLATION PROCEDURES
2.1. General Installation Procedures
1) Install every unit.
2) Connect the units with cables according to the installation drawing of the ship.
3) Connect cables to the sensors onboard according to the installation drawing of the ship.
4) Check if the wirings are done correctly.
5) Run a burn-in test. (For the RCU, make sure that it runs on the battery power, which automatically turns on during blackout.)
6) Check the communications between the units and from the sensors onboard.
7) Check the recorded data.
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2.2. Points of installation
2.2.1. Capsule
1) Connection box
Connection box is wired the same as current box.
Power line of capsule is 24 voltages line, and power cable is composed with 2 lines of power line and a shield line.
In order to use 100Mbps Ethernet line, LAN cable shall be wired near terminal in twist status.
2) RCU wiring
In order to connect with RJ-45 connector, the connector is attached on ship.
The connector is attached standard in product, but serviceman shall prepare pressure implement for LAN cable.
3) Beacon
Beacon electrode is protected by water pressure sensor.
Beacon protection cover (plastic case) is not necessary.
To measure beacon battery voltage, shall measure voltage by digital tester between beacon electrode and frame after removing water pressure sensor. (The performance degradation of a water pressure sensor shall be prevented.)
At First installation, voltage measurement is not necessary. But the voltage shall be measured at annual check.
2.2.2. Operation panel unit
1) wiring
Wiring of DC 12V line and RS-485 communication line
2) Installation place
Shall be installed in bridge
The installation is not necessary near VDR main unit.
1) Wiring
It shall be wired the same as previous model (JCY-1700).
Since FGB unit is option in case of S-VDR, the following option kit shall be installed on ship.
1） CH1 connection
Frame Grabber Board Kit: 7ZZJD0052
FGB: CKA-137
• RGB cable（DSUB15－BNCx5）
• LAN cable
• BNC connector x5（attached insulated ring）
2） CH2 connection
When two radars are connected to VDR, CH2 connection kit shall be added.
• FGB CH2 Kit: 7ZZJD0055
• RGB cable (DSUB15－BNCx5）
• BNC connector x5 （attached insulated ring）
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1) Wiring
It shall be wired the same as previous model (JCY-1700).
2) Reception lamp
There is not OK/NG lamp (Green/Red).
Reception status is shown on the maintenance software.
3) Operation panel unit
Error information of reception is shown by error code on operation panel unit.
(Therefore main unit lamp is not necessary to check.)
If error code is shown, the code means unit ID assigned every unit, not connection channel,
Unit ID is assigned by maintenance software.
E.g. GPS: Error code: 6041
60 = Serial data reception is NG.
41 = GPS unit ID
When “Other” is selected as unit ID, the connection CH is shown as error code.
Connected equipment by RS-422 port
1) Connection CH
It shall be connected from CH13 to CH16.
When the option unit is connected, shall be connected in order of CH16, CH15, CH14 and CH13.
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When two radars are connected and VDR record one of two radar images by switching.
1) In case of JRC Radar
The following radars output a PJRC sentence which includes a status of transmitting RF signal.
When main radar is transmitting, main radar image is recorded. When main radar is not transmitting, sub radar image is recorded.
Connect a serial output data from Radar unit to the RCU.
Model PJRC Remark
JMA-5300 Support
JMA-9900 Support
JMA-900 Support Ver. 2.0.8 or later
Other old model Not support
Outputting sentence of the Radar unit
$PJRC, RA, 15, ?, xxxxxxxxxx*hh<CR><LF>
? = 1: transmitting RF
0: not transmitting RF
2) In case of switching signal by dry-contacts
In order to switch by dry-contacts, it is necessary to set the logic of dry- contact (Open/Close) for radar selection
(Auto selection/Main/sub)
E.g.） Setup Table
CLOSE CLOSE
3) In case of none switching signal by dry-contact
Radar image in CH input image signal is recorded.
When radar images are input to both of CH, CH1 image is recorded.
PI_1
PI_2
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In the following case, GPS selection should be set up.
Connecting two GPS units to one port via a switcher
Connecting a dry contact signal of switcher
1) Change a recording GPS
When the selection information of GPS is connected with a dry contact signal, VDR records change information.
(This is not mandatory.)
Set the logic of the dry contacts by the maintenance software.
Ex) OPEN: Main GPS
Close: Sub GPS
2.2.9. Radar Interface Unit NWP-46
1) Summary of Radar Interface unit (NWP-46)
When VDR is connected with the Radar which has the 1600 x 1200 (UXGA ) screen resolution, VDR requires a
Radar Interface unit.
Since UXGA image data has the very high frequency, an RGB cable is inextensible to VDR.
This problem is solved by changing connection between VDR and Radar into LAN connection by the Radar
Interface unit. Therefore it is necessary to install the Radar Interface unit near the Radar.
2) Radar
At present, although NWP-42 is required only for the time of connecting Chart Radar and VDR, all Radar with
UXGA screen resolution will require it from now on.
3) Components of NWP-46
NWP-46 are composed by “FGB: Frame Grabber Board” (CKA-137) , and AC/DC power supply.
FGB is removed from RCU to NWP-46 when NWP-46 is connected to Radar, although FGB is built in RCU usually.
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4) System configuration diagram
● Normal system ( XGA or SXGA etc. )
An RGB cable is extended from radar and it connects to VDR.
● Chart radar system with NWP-46 (only UXGA)
By connecting NWP-46 to Radar, a LAN cable is extended and it connects to VDR.
5) Shipment units and parts
・
NWP-46 (The piece of Velcro for fixation to Radar is stuck on the bottom of the NWP-46.)
・ DVI-Dsub15 Display cable ( Radar - NWP-46)
・
LAN connector and Cover : five pieces (Connector is crimped to a LAN cable.)
・ (Two pieces are used by NWP-46 and RCU sides. Three pieces are spares. )
・
Base for cable clamp : five pieces
・ Cable clamp : five pieces
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2. Installation Procedures
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2.3. FGB Kit (7ZZJD0052) Installation Procedure
2.3.1. Components
No. Parts
3
4
1
2
5
6
FGB (Frame Grabber Board)
RGB cable
J-J type BNC connector
LAN cable
Screws
BNC connector
Type
CKA-137
7ZCJD0281
BCJ-JR
7ZCJD0284
BCP-H3B
Qty
5
1
1
1
3
5
Remark
Fixed to frame metal
D-SUB (15)-BNC (x5)
Fixed to frame metal
Connection between the FGB and the MCB
For J-J type BNC connector frame installation
For a Radar unit connection to the S-VDR
STEP
1
Procedure
Cover
Remove a cover of slot for the FGB installation.
Unscrew two screws to fix the cover.
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2
3
Set the FGB (CKA-137) to the slot.
Screw the two screws to fix the FGB.
4
FGB
R: Red
G: Green
B: Blue
H: Gray
V: Black
Connect the RGB cable to the five BNC connectors on the backside of frame.
Caution) The cable of an assignment color is connected to the appointed location.
R: Red G: Green B: Blue H: Gray V: Black
Three screws
Install the BNC connector frame with three screws.
Screw the three screws.
BNC connector frame
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5
6
RGB cable
Cable clamp: 2 points
Cable clamp: 2 point
Cable length is adjusted so that it may not interfere with the door of RCU.
Lay the RGB cable.
Fix the RGB cable by four cable clamps in the ceiling panel section, and connect with the "RGB1" D-SUB connector of FGB.
Shorten the RGB cable length of the FGB side for not touching against door of RCU.
LAN cable
Connect the LAN cable between the FGB and the MCB.
Connect the LAN cable to any LAN port of VDR-LAN on the MCB.
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The configuration file for connection Radar unit is uploaded to the FGB.
Upload the configuration file with the maintenance software.
Refer to the 6.1.7th clause for details.
2.3.4. Check a Radar image
Check the recording radar image with the Radar monitoring function of maintenance software.
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3. Mechanical Installation
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3. MECHANICAL INSTALLATION
3.1. Protective Capsule: NDH-316/317
3.1.1. Selecting the Location
The Protective Capsule contains the final recording medium. If the capsule should sink into the sea, it would be retrieved by ROV (Remote Operation Vehicle) or by divers.
To ensure its continuous normal operation and also to ease its recovery and maintenance, the capsule needs to be mounted at a suitable location and in an appropriate way. It should be recommended that the capsule be mounted at a place that satisfies the following conditions.
1) External open deck, e.g. compass deck
2) A place where the capsule can be appropriately grounded to the ship’s hull
3) A place where unobstructed open space can be secured in its vicinity
4) A place as close to the central line of the ship as possible
5) A place where a compass safety distance over 3m in radius can be secured
6) A place that allows easy recovery of the capsule, should the ship sink into the sea
3.1.2. Installing the Capsule
3.1.2.1. Mounting the Capsule
1) NDH-316 for VDR
Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket.
ＶＯＹＡＧＥ ＤＡＴＡ ＲＥＣＯＲＤＥＲ
ＤＯ ＮＯＴ ＯＰＥＮ
ＲＥＰＯＲＴ ＴＯ ＡＵＴＨＯＲＩＴＩＥＳ
FIG. 3-1-1: Mounting the Protective Capsule NDH-316
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2) NDH-317 for S-VDR
Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket.
ＶＯＹＡＧＥ ＤＡＴＡ ＲＥＣＯＲＤＥＲ
ＤＯ ＮＯＴ ＯＰＥＮ
ＲＥＰＯＲＴ ＴＯ ＡＵＴＨＯＲＩＴＩＥＳ
FIG. 3-1-2: Mounting the Protective Capsule NDH-317
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3.1.2.2. Fastening the Capsule
Fasten the capsule with external tooth lock washers to the mounting bracket on the external deck.
Then, apply a waterproof treatment of RTV (Room Temperature Vulcanizing) sealing material to secure its grounding to the ship’s hull.
ＶＯＹＡＧＥ ＤＡＴＡ ＲＥＣＯＲＤＥＲ
ＤＯ ＮＯＴ ＯＰＥＮ
ＲＥＰＯＲＴ ＴＯ ＡＵＴＨＯＲＩＴＩＥＳ
FIG. 3-1-3: Grounding to the Hull
The procedures for fastening the Capsule are: i. Remove the painting around the three holes in the mounting brackets of the Protective Capsule
(NDH-316/317). ii. Place an external tooth lock washer on each of the three holes in the mounting brackets. iii. Apply RTV (Room Temperature Vulcanizing) sealants around the mounting holes. iv. Place the Protective Capsule (NDH-316/317) on the mounting brackets. Adjust the capsule’s position so that its three holes coincide with those of the mounting brackets. v. Put steel bolts in the holes. vi. Fasten the bolts with nuts.
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3.1.2.3. Vicinity clearance of the Capsule: NDH-316 / NDH-317
To ease the maintenance of the Protective Capsule and its recovery in the event of any sea accident, make sure that its vicinity is clear and free from obstacles.
ＶＯＹＡＧＥ ＤＡ ＴＡ ＲＥＣＯＲＤＥＲ
Ｄ Ｏ ＮＯＴ ＯＰＥＮ
ＲＥＰＯＲＴ ＴＯ ＡＵＴ ＨＯＲＩＴＩＥＳ
FIG. 3-1-4: Vicinity of the Capsule: NDH-316 / NDH-317
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3.2. Connection Box: NQE-3163
3.2.1. Selecting the Location
The Connection Box connects the Protective Capsule and the Recording Control Unit with a data line and a power supply line.
It should be recommended that its location should be selected to meet the following conditions.
1) The location needs to be within 1.5m from the Protective Capsule. (The cable attached with the
Protective Capsule is 3.0m in length.)
2) The location needs to be free from excessive vibrations.
Fix the Connection Box to handrail or the support pole provided for this box.
The length between the Protective Capsule and the Connection Box should be within 1.5m.
Seal up four cable grand with silicon or putty sealant.
FIG. 3-2-1: Mounting the Connection Box
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3.2.3. Mounting the Connection Box of VDR (JCY-1800)
FIG. 3-2-2: Location for Mounting the Protective Capsule and the Connection Box
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3.2.4. Mounting the Connection Box of S-VDR (JCY-1850)
FIG. 3-2-3: Location for Mounting the Protective Capsule and the Connection Box
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3.3. Recording Control Unit: NDV-1800 / NDV-1850
3.3.1. Selecting the Location
It should be recommended that the location for mounting the Recording Control Unit (NDV-1800/1850) be selected to meet the following conditions.
It should be recommended that the Recording Control Unit to be mounted in the wheelhouse.
The international standards require the Operation Panel Unit (NCG-169) to be mounted in the wheelhouse.
1) The length of the cable between the Recording Control Unit and the Protective Capsule
(NDH-316/317) should not exceed 30m.
2) The lengths of cables connected to the units installed in the wheelhouse should be as short as possible.
3) The Recording Control Unit should be protected from bad weathers, and the temperature around it should be kept at a comfortable level.
4) The Recording Control Unit should be free from excessive vibrations.
5) The Recording Control Unit should be within a compass safety distance of 1.2m.
6) The Recording Control Unit should be distant enough from electric apparatuses such as a
RADAR and radio communication devices that emit excessive electromagnetic field.
7) The maintenance operations such as backing up the data and replacing the battery of the power supply unit should be easy enough.
3.3.2. Fastening the Recording Control Unit
3.3.2.1. Connecting Cables
1) Wiring hole:
The Recording Control Unit is connected with cables from the Protective Capsule, the Operation
Panel Unit, the Radar video, the Microphone Units, the Sensor signal (IEC61162-1/2) and so on.
The Recording Control Unit therefore has holes in its bottom for these cables to come through.
2) Grounding terminal:
To ensure continuous and stable operations, the Recording Control Unit needs to be grounded to the ship’s hull
3.3.2.2. Vicinity Clearance of the Recording Control Unit
The Recording Control Unit has a front door. To allow the door to open easily at anytime, the area within 0.43m of the front door should be kept obstacle-free.
3.3.2.3. Fastening the Recording Control Unit
Fasten the Recording Control Unit onto a bulkhead with four M8 steel bolts (
φ10mm). The bulkhead has to sustain the weight of 23kg of the Recording Control Unit.
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1) NDV-1800
FIG. 3-3-1: Mounting Outline and Vicinity Clearance of the Recording Control Unit
NDV-1800
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1) NDV-1850
FIG. 3-3-2: Mounting Outline and Vicinity Clearance of the Recording Control Unit
NDV-1850
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3.4. Operation Panel Unit: NCG-169
3.4.1. Selecting the Location
The Operation Panel Unit should be installed in the bridge console panel or a bulkhead in the wheelhouse.
3.4.1.1. Recommended Location
The following is the recommended location for mounting the Operation Panel Unit. It should be in the wheelhouse.
1) The bridge console panel
2) The panel in the back of the wheelhouse
3.4.1.2. Note on selection
Consider the followings when selecting a location for mounting the Operation Panel Unit.
1) In the event of an alarm going off, one, while piloting the ship, should hear the alarm tone sounding and see the alarm lamp lighting.
2) The Operation Panel Unit should be away from electric apparatuses such as the RADAR transceiver, radio communication equipment, and so on that may emit an excessive electromagnetic field.
3) The Operation Panel Unit should be free from excessive vibrations.
4) The Operation Panel Unit should be within a compass safety distance of 0.1m.
3.4.2. Fastening the Operation Panel Unit
The Operation Panel Unit can be fastened on or in the bulkhead or console panel. When it is placed in the bulkhead or the console panel, the surface of the panel needs to be cut out in the shape shown in the
Figure 3-6 in the next page. When it is fastened on the bulkhead or the console panel, remove its flange.
It has 2 wiring holes in the bottom and the back for cables to come in through.
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ＮＣＧ－１６９ ＶＤＲ ＯＰＥＲＡＴＩＯＮ ＰＡＮＥＬ
FIG. 3-4-1: Mounting Outline and Vicinity Clearance of the External Alarm Unit
(Built-in Type)
ＮＣ Ｇ － １ ６ ９ ＶＤ Ｒ Ｏ Ｐ Ｅ ＲＡ Ｔ Ｉ Ｏ Ｎ Ｐ ＡＮ Ｅ Ｌ
FIG. 3-4-2: Mounting Outline and Vicinity Clearance of the External Alarm Unit
(Exposed Type)
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3.5. Microphone Unit: NVT-161
3.5.1. Selecting the Location
The Microphone Unit collects conversations in the bridge, other voices through the public addressor and the intercom, and alarms buzzers of the group panel installed in the bridge. The locations of the microphones should be carefully selected so that they can record vital voice communications.
3.5.1.1. Recommended Location
Although the number of microphones needed depends on the bridge layout, in most cases three microphones will do. The recommended locations for mounting microphones are:
1) The overhead panel or the ceiling above the main conning station.
2) The overhead panel or the ceiling above the main route planning station i.e., the chart table.
3) The overhead panel or the ceiling in the vicinity of the radio transceiver.
3.5.1.2. Notes on selection
Consider the followings when selecting a location for mounting a Microphone Unit.
Microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise
(60dB or more) should be kept out of this range.
1) The microphone unit should be away from any ventilator or draft.
2) The microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field.
3) The microphone unit should not be exposed to excessive vibration.
4) The microphone unit should be in a compass safety distance of 0.5m.
3.5.2. Fastening a Microphone Unit
A Microphone Unit can be mounted in or on the ceiling, a bulkhead, or a console panel. When mounting it in a console panel, cut out the panel surface in the shape as shown in the figure in the next page.
Or when mounting it on the surface, remove the flange from the Microphone Unit.
Any Microphone Unit has 2 wiring holes.
It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing.
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FIG. 3-5-1: Mounting Outline and Installation Clearance of the Microphone Unit
(Built-in Type)
FIG. 3-5-2: Mounting Outline and Installation Clearance of the Microphone Unit
(Exposed Type)
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3.6. Waterproof Microphone Unit: NVT-162 (Option)
3. Mechanical Installation
JCY-1800/1850 VDR/S-VDR Installation Guide
Waterproof Microphone Units collect conversations about controlling the ship and other voices through the public addressor in the wing. The locations of Waterproof Microphone Units should be carefully selected so that they can collect vital voice communications. The selected locations should meet the following conditions.
3.6.1.1. Recommended Location
Although the number of waterproof microphones needed depends on the wing width, in most cases, the wings can be covered by two waterproof microphones. The following is the recommended location for mounting waterproof microphones.
1) The overhead panel nears the talkback equipment.
3.6.1.2. Note on selection
Consider the followings when selecting a location for mounting a Waterproof Microphone Unit.
Waterproof microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range.
1) The waterproof microphone unit should be away from any ventilator or draft.
2) The waterproof microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field.
3) The waterproof microphone unit should be free from excessive vibrations.
4) The waterproof microphone unit should be in a compass safety distance of 0.4m.
3.6.2. Fastening a Waterproof Microphone Unit
Mount a Waterproof Microphone Unit on a bulkhead in a wing. The unit has 2 holes (
φ10mm) on its sides. Insert M8 steel bolts in them and fasten the unit with them.
It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing.
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FIG. 3-6-1: Outline of the Waterproof Microphone NVT-162
More than 60 degrees
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3.7. Digital Signal Converter: NCT-72 - 64ch - (VDR Option)
3.7.1. Selecting the Location
The location of a Digital Signal Converter should meet the following conditions.
1) The length of the cable to each sensor should be as sort as possible.
2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level.
3) The Digital Signal Converter should be free from excessive vibrations.
4) The compass safety distance of 0.2m can be secured.
5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.
3.7.2. Fastening the Digital Signal Converter
3.7.2.1. Connecting Cables
Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through.
To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ship’s hull.
3.7.2.2. Vicinity Clearance of a Digital Signal Converter
Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.
3.7.2.3. Fastening a Digital Signal Converter
Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (
φ7.5mm). The bulkhead has to sustain the weight of 5.0kg of the Digital Signal Converter.
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FIG. 3-7-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter
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3.8. Digital Signal Converter: NCT-63 - 16ch - (VDR Option)
3.8.1. Selecting the Location
The location of a Digital Signal Converter should meet the following conditions.
1) The length of the cable to each sensor should be as sort as possible.
2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level.
3) The Digital Signal Converter should be free from excessive vibrations.
4) The compass safety distance of 0.2m can be secured.
5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.
3.8.2. Fastening the Digital Signal Converter
3.8.2.1. Connecting Cables
1) Wiring hole:
Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through.
2) Grounding terminal:
To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ship’s hull.
3.8.2.2. Vicinity Clearance of a Digital Signal Converter
Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.
3.8.2.3. Fastening a Digital Signal Converter
Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (
φ7.5mm). The bulkhead has to sustain the weight of 2.9kg of the Digital Signal Converter.
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FIG. 3-7-2: Mounting Outline and Vicinity Clearance of a Digital Signal Converter
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3.9. Radar Interface Unit: NWP-46 (Option)
3.9.1. Selecting the Location
The location of a Radar Interface Unit should meet the following conditions.
1) The length of the RGB cable to Radar unit should be as sort as possible.
2) The Radar Interface Unit should be protected from bad weathers, and the temperature around it can be kept at an appropriate level.
3) The Radar Interface Unit should be free from excessive vibrations.
4) The compass safety distance of 0.5m can be secured.
5) The maintenance and inspections should be easy enough.
6) The grounding wire to the ship’s hull should be as short as possible.
7) Install in the space on the background of a liquid crystal Radar display.
Radar Interface Unit
3.9.2. Fastening the Radar Interface Unit
3.9.2.1. Connecting Cables
1) Grounding terminal:
To ensure continuous and stable operations, any Radar Interface Unit needs to be grounded appropriately to the ship’s hull.
3.9.2.2. Fastening a Radar Interface Unit
Fasten a Radar Interface Unit on a Radar unit with Velcro.
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FIG. 3-9-1: Mounting Outline and Vicinity Clearance of a Radar Interface Unit
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3.9.3. Connection to the JMA-900 Chart Radar Unit
3.9.3.1. Fastening the Radar Interface Unit on the JMA-900 Chart Radar Unit
Install the Radar Interface unit (NWP-46) as follows procedure.
1）Remove the front cover of Radar
Remove the cover of Radar with reference to a
“Radar installation guide”.
Assemble the laid LAN cable and Power cable.
2）Connect the display cable to Radar
Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar.
Caution
Do not remove this connector when the Chart
Radar is turned on. An image data is no longer outputted from Radar.
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3) Wiring in the Radar
Fix the display cable by the attached clamp.
Earth the shield of LAN cable and Power cable to bottom chassis of the Radar.
Fix the two cables on the comb type base.
Fix the two cables at optimal position by attached clamps.
Pull out the three cables from a feed port.
Fix the three cables by an attached clamp.
Cables: Display cable
LAN cable
Power cable
Pull up the three cables through this space.
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4）Connect to a Radar Interface unit
Connect the power cable to the terminal.
Connect the plug of display cable in the “RGB IN” jack.
Caution
Do not remove this connector when Chart Radar is turned on. An image data is no longer outputted from Radar.
Connect the plug of LAN cable in the “LAN” jack.
Make the power switch into the position of ON. So a Radar Interface unit (NWP-46) will be interlocked with the power supply of RCU.
5） Install a Radar Interface unit
Install a Radar Interface unit by the piece of Velcro on a Radar body.
Fix the three cables by a attached clamp.
3.9.3.2. Edit a setup file of a Chart Radar (JMA-900M series) to output a image data for VDR
The output port of Chart Radar which connected Radar Interface unit is not outputting image data in the default setting.
It needs to be setting changed for outputting an image data for VDR from a Chart Radar.
●
Edit a setup file with reference to the installation guide of a Chart Radar (JMA-900M series).
Caution
A Chart Radar is watching whether a Radar Interface unit is connected to the image output port. When a Radar
Interface unit is not connected, a Chart Radar stops image data output, but also initialize a setup file.
→ Do not remove the display cable when a Chart Radar（JMA-900M series） is turned on. When it has removed, it is necessary to edit a setup file again for outputting image data for a VDR.
3.9.3.3. Check the function
・
Turn on the RCU and check that green LED of the LAN connector of the Radar Interface unit lights up.
When green LED does not light up, it is a mistake in wiring with RCU.
・
When green LED lights up, get a Radar image data by a maintenance software.
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4. CABLING
4.1. Cabling of the Protective Capsule NDH-316/317
4.1.1. Protective Capsule NDH-316/317 – Connection Box NQE-3163
Two 3m cables are connected to the Protective Capsule NDH-316/317. One is used for power supply, while the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on
TIA/EIA-568A standard.
These cables are connected to the terminal board in the Connection Box NQE-3163.
Connection Table:
Term. # Cable Color Signal Name
Power Cable of the Protective Capsule (Red Cable)
1 SHIELD
2 RED
3 BLACK
24VDC
Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable)
5 GREEN
6 WHITE/ORANGE (+)
7 ORANGE RX
8 SHIELD
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4.2. Cabling of the Recording Control Unit NDV-1800/1850
The following cables are connected to the Recording Control Unit (RCU).
1) The power supply cable and the LAN cable of the Ethernet category-5 between the Connection Box and the RCU.
2) The cable of the RS-485 between the Operation Panel Unit and the RCU.
3) The cables from the Microphone Units.
4) The cables from the VHF radio telephones.
5) The co-axial cables for video signals from the RADAR equipment.
6) The data cable between the NMEA output sensor and the RCU.
7) The communication cable between the Dry Signal Converter and the RCU.
8) The cable for Synchro/Step signal from the Gyro.
9) The cable for Pulse signal from the Speed log.
10) The power cable from the Power Distribution Board.
11) The cable for supplying AC power to the Option Units.
Connect the power supply cable and LAN cable from the Connection Box to the Recording Control Unit.
The length of each cable should be 30m or less.
Connection table for power line:
RCU
Term #
Connection Box
Term #
Signal Name
TB406 TB1
1 [DC24V] 2
2 [GND] 3
Cable Clamp 1
DC Line + (DC 19.5V~36V)
DC Line - (DC 19.5V~36V)
Shield
Cable Specification
Connection table for data line:
RCU
Term #
2 (wires) x 2.5 mm
2
, shielded waterproof cable
Connection Box
TB1
Term #
Comments
Cdj-2304
J503 [VDR-LAN]
RJ-45 CONNECTOR
1 [TXP]
2 [TXN]
3 [RXP]
4
5
6 [RXN]
7
8
4
5
6
-
-
7
-
-
Ethernet TX (+) White / Green
Ethernet TX (-) Green
Ethernet RX (+) White / Orange
Blue
White / blue
Ethernet RX (-) Orange
White / Brown
Brown
Cable Specification
Shielded twist pair waterproof cable of Category-5
Ethernet complying with TIA/EIA-568A
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4.2.2. Recording Control Unit NDV-1800/1850 – Operation Panel Unit NCG-169
Connect the power supply cable and RS-485 serial cable from the Recording Control Unit to the
Operation Panel Unit. The length of each cable should be 30m or less.
Connection table for communication and power line:
RCU
Term #
OPU
Term #
Signal Name
CQD-2040
TB403 [OPU]
1 [+12V]
2 [GND]
3 [T/R +]
4 [T/R -]
FG
TB1101
1
2
3
4
-
+12V
GND
TX/Rx +
Tx/Rx -
Shield
Cable Specification 2-pair x twisted pair x 0.75mm
2
, shielded
4.2.3. Recording Control Unit NDV-1800/1850 – Microphone Unit NVT-161
Connect cables to the TB1 of the Microphone Units.
Connect the cables from the Microphone Units to the 5P detachable terminals of the RCU.
Be sure that the unit number corresponds to the terminal number of the RCU.
The length of each cable should be 30m or less.
Table:
Microphone Unit
Term #
TB1
Signal Name
RCU
Connector Pin#
CQD-2041
J901 [MIC-1] /
J902 [MIC-2] /
J903 [MIC-3] /
J904 [MIC-4] /
J905 [MIC-5] /
J906 [MIC-6] /
J907 [MIC-7] /
J908 [MIC-8] /
J909 [MIC-9]
1 [MIC+] 1
2 [MIC-]
3 [MIC-GND]
4 [SPK+]
5 [SPK-]
Cable Specification
2
3
4
5
HOT line of Microphone
(Phantom powered line: 12VDC)
COLD line of Microphone
(Phantom powered line: 12VDC)
GND line of Microphone
(Phantom powered line: 12VDC return)
HOT line of Self-test Speaker
COLD line of Self-test Speaker
2-pair x twisted pair x 0.75mm
2
, shielded
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4.2.4. Recording Control Unit NDV-1800/1850 – Waterproof Microphone Unit NVT-162
The connection table is the same as that of the Microphone Unit NVT-161 except the cable specification.
Make sure that the unit number of the Waterproof Microphone Unit coincides with the terminal number of the RCU.
The length of each cable should be 30m or less.
Cable Specification 2-pair x twisted pair x 0.75mm
2
, shielded and waterproof
4.2.5. Recording Control Unit NDV-1800/1850 – VHF Radio telephone equipment
Connect a cable to an audio signal output of a VHF radiotelephone.
Connect the cable to the detachable 3P of the RCU.
RCU
Connector Pin#
VHF set
Term #
Comments
CQD-2041
J910 [VHF-1]/
J911 [VHF-2]/
J912 [VHF-3]
1 [+]
2 [-]
3 [Shield]
VHF audio output (HOT line)
VHF audio output (COLD line)
Shield
Cable Specification 1-pair x twisted pair x 0.75mm
2
, shielded
* Signal Specification for VHF radiotelephone connected to the RCU
Output impedance: 600-ohm balanced
Output signal level: 0 dBm
In case the signals of the VHF radiotelephone are unbalanced, do not short circuit between the [C] terminal and the [SHIELD] terminals.
4.2.6. Recording Control Unit NDV-1800/1850 – RADAR video
Connect the coaxial cable to a video signal output of the RADAR equipment.
In case the video output connector is HD (3WAY), it needs to be transformed into BNC connector. Use the attached BNC plug when connecting the Video cable to the RCU.
Connection table: Video input CH1
RCU
Connector #
RADAR set
Connection #
Signal Name
RGB
Connector panel
J101 [R]
J102 [G]
J103 [B]
J104 [H]
J105 [V]
Hs
Vs
Horizontal sync pulse
Vertical sync pulse
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Connection table: Video input CH2
RCU
Connector #
RGB
Connector panel
RADAR set
Connection #
J106 [R]
J107 [G]
J108 [B]
J109 [H]
J110 [V]
Hs
Vs
Signal Name
Horizontal sync pulse
Vertical sync pulse
Cable Specification
Coaxial cable of 75-ohm impedance e.g. 3C-2V / RG-59/U
4.2.6.1. Signal format of RADAR video
The video output format for a color raster scan display employs the five different signal types:
Signal Name
R RED
Details of signal
G
B
Hs
Vs
GREEN
BLUE
HORIZONTAL Sync
VERTICAL Sync
The red intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
The green intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
The blue intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
Synchronized signals of the horizontal line (positive/negative),
Signal is in TTL level.
Synchronized signals of the vertical line (positive/negative),
Signal is in TTL level.
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4.2.6.2. Monitor Timing of the RADAR Video
The monitor timing of the RADAR video signal is decided based on the VESA DTMS. The VESA
DTMS stands for Video Electronics Standards Association Discrete Monitor Timings Standard.
With the VDR, the following signals can be input.
1) Resolution:
2) Refresh rate:
3) Pixel frequency:
4) Scan method:
5) Synchronize method:
Up to 16000 x 1200 pixels
Up to 85 Hz (depending on resolution)
Up to 162.0 MHz interlaced / non-interlaced
Separate / Synch on Green
Resolution
640 x 350 pixels
640 x 400 pixels
720 x 400 pixels
640 x 480 pixels
800 x 600 pixels
1024 x 768 pixels
1152 x 864 pixels
1280 x 960 pixels
1280 x 1024 pixels
1600 x 1200 pixels
Refresh
Rate
85 Hz
85 Hz
85 Hz
60 Hz
72 Hz
75 Hz
85 Hz
56 Hz
60 Hz
72 Hz
75 Hz
85 Hz
60 Hz
70 Hz
75 Hz
85 Hz
75 Hz
60 Hz
60 Hz
75 Hz
85 Hz
60 Hz
Horizontal
Frequency
37.9 kHz
37.9 kHz
37.9 kHz
31.5 kHz
37.9 kHz
37.5 kHz
43.3 kHz
31.5 kHz
37.9 kHz
48.1 kHz
46.9 kHz
53.7 kHz
48.4 kHz
56.5 kHz
60.0 kHz
68.7 kHz
67.5 kHz
60.0 kHz
64.0 kHz
80.0 kHz
91.1 kHz
75.0 kHz
* Scan method is non-interlaced for all the resolutions.
Pixel
Frequency
31.500 MHz
31.500 MHz
35.500 MHz
25.175 MHz
31.500 MHz
31.500 MHz
36.000 MHz
36.000 MHz
40.000 MHz
50.000 MHz
49.500 MHz
56.250 MHz
65.000 MHz
75.000 MHz
78.750 MHz
94.500 MHz
108.000 MHz
108.000 MHz
108.000 MHz
135.000 MHz
157.500 MHz
162.000 MHz
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4.2.6.3. Connectability of JRC RADAR Series
The Connectability of JRC RADAR equipment is tabulated as below. All the RADAR equipment other than JMA-9900 / 9800mk2 needs an additional video buffer inside.
1) JMA-9900 / 9800mk2 series
Resolution
Scan
Color
Output Signal
1024 x 768 pixel
Non-interlaced
Color
R / G / B / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 125.000 MHz
Signal level +0.7 - 0V
The type of its output connector, HD (3WAY), is different from that of the input connectors of the
VDR, BNC. A connection kit (CQD-1891) is therefore needed to connect them.
* JMA-9900 / 9800mk2 series Radar should be connected to the S-VDR
2) JMA-5300 series
Resolution
Scan
Color
Output Signal
1280 x 1024 pixel
Non-interlaced
Color
R / G / B / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
64.0kHz Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 108.000 MHz
Signal level +0.7 - 0V
*To make the output to the VDR viable, please incorporate an amplifier (CAD-249), RGB cable
(CFQ-8914) and VDR connection kit (CQD-1891) into the RADAR equipment, using a kit provided by JRC.
* JMA-5300 series Radar should be connected to the S-VDR
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3) JMA-900M series (Chart Radar)
Resolution
Scan
Color
Output Signal
1600 x 1200 pixel
Non-interlaced
Color
R / G / B / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 162.000 MHz
Signal level +0.7 - 0V
* If the Radar equipment is JMA-900M, the Radar Interface Unit (NWP-46) should be installed.
Connection cable (DVI-DSUB15) is an accessory of NWP-46.
* JMA-900M series Radar should be connected to the S-VDR
4) JMA-9800 series
Resolution
Scan
Color
Output Signal
1024 x 768 pixel
Non-interlaced
Color
R / G / B / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 125.000 MHz
Signal level +0.7 - 0V
*To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC36097) into the RADAR equipment, using a kit provided by JRC.
* JMA-9800 series Radar should be connected to the S-VDR
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5) JMA-9000 / 7000 series
Resolution
Scan
Color
Output Signal
1312 x 928 pixel
Non-interlaced
Monochrome
VD / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 67.4043 MHz
Signal level +0.7 - 0V
*To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC35722) into the RADAR equipment, using a kit provided by JRC.
* JMA-9000/7000 series Radar could be connected to the S-VDR
6) JMA-7700 series
Resolution
Scan
Color
Output Signal
1024 x 768 pixel
Non-interlaced
Color
R / G / B / Vs / Hs
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Horizontal Frequency
Video
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Pixel frequency 71.4286 MHz
Signal level +0.7 - 0V
*To make the output to the VDR viable, please incorporate a VDR connection kit
(CFQ-8914, CQD-1891) into the RADAR equipment, using a kit provided by JRC.
* JMA-7700 series Radar could be connected to the S-VDR
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4.2.7. Recording Control Unit NDV-1800/1850 – Sensor NMEA data
The following cables are connected to the Recording Control Unit for recoding NMEA data.
• NDV-1800 has 32 ports for inputting NMEA data.
• NDV-1850 has 16 ports for inputting NMEA data. (not installed TB404, 405)
Connection table for sensors: ch1 ~ ch12
CQD-2040
TB401
[CH-1 to 12]
RCU
Term #
Sensor
Term #
NMEA0183
OUT
1/3/5/7/9/11/13/15/17/19/21/23 [RX+] TX+
2/4/6/8/10/12/14/16/18/20/22/24 [RX-] TX-
Cable Cramp SHIELD
Signal Name
NMEA Output (Positive)
NMEA Output (Negative)
SHIELD
Connection table for sensors: ch13 ~ ch16
RCU
Term #
Sensor
Term #
Signal Name
CQD-2040
TB402
[CH-13 to 16]
1/6/11/16 [RX+]
2/7/12/17 [RX-]
Cable Cramp
NMEA0183
OUT
TX+
TX-
SHIELD
NMEA Output (Positive)
NMEA Output (Negative)
SHIELD
Connection table for sensors: ch17 ~ ch24 (only NDV-1800)
DAU
Term #
CQD-2040
TB404
[CH-17 to 24]
NMEA0183
OUT
1/3/5/7/9/11/13/15 [RX+] TX+
2/4/6/8/10/12/14/16 [RX-] TX-
Cable Cramp SHIELD
Sensor
Term #
Signal Name
NMEA Output (Positive)
NMEA Output (Negative)
SHIELD
Connection table for sensors: ch25 ~ ch32 (only NDV-1800)
DAU
Term #
Sensor
Term #
Signal Name
CQD-2040
TB405
[CH-25 to 32]
NMEA0183
OUT
1/3/5/7/9/11/13/15 [RX+] TX+
2/4/6/8/10/12/14/16 [RX-] TX-
Cable Cramp SHIELD
Cable Specification
NMEA Output (Positive)
NMEA Output (Negative)
SHIELD
1-pair x twist pair x 0.75mm
2
, shielded
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Default interface condition:
Signal type
Baud rate
EIA-422 / EIA-485
4800 bps / 38400bps (for AIS)
Data bits 8 (d7 = 0)
Parity None
Start bits
Stop bits
One
One
■ AIS data
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.
However, JCY-1800/1850 can also record both all AIS data and radar images.
■ Setup by Maintenance soft ware for recording the AIS data
Only by changing the following setup, the data outputted from AIS is recordable by the same setup as other NMEA sentences.
• Baud rate : 38400
• Header : !
4.2.8. Recording Control Unit NDV-1800/1850 – Digital Signal Converter (NCT-72/63)
When mounting a Digital Signal Converter, connect the serial data line to ch13 through ch16 of the
RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version.
Connection table: Communication line for DSC
RCU
Term #
CQD-2040
TB402
[CH-13 to 16]
1/6/11/16 [RX+]
2/7/12/17 [RX-]
3/8/13/18 [TX+]
4/9/14/19 [TX-]
5/10/15/20 [GND]
Cable Cramp
Cable Specification
DSC
Term #
CDJ-2333
TB101 [422]
1[TX+]
2[TX-]
4[RX+]
5[RX-]
3[GND]
Cable Cramp
NMEA OUTPUT (Positive)
NMEA OUTPUT (Negative)
INPUT FOR SETTING (Positive)
INPUT FOR SETTING (Negative)
GND
SHIELD
4 (pairs) x twist pair x 0.75 mm
Signal Name
2,
, Shielded
Default interface condition:
Signal type
Baud rate
EIA-422/EIA-485
4800 bps
Data bits 8 (d7=0)
Parity None
Start bits
Stop bits
1
1
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4.2.9. Recording Control Unit NDV-1800/1850 – Gyro output the Synchro/Step signal
The following cables are connected to the Recording Control Unit for recoding Heading sentence converted from synchro/step signal.
1) Synchro signal
RCU
Term #
DSC
Term #
Signal Name
CHM-378
TB1002
1 [S1]
2 [S2]
3 [S3]
4 [Ref1]
5 [Ref2]
Cable Cramp
Synchro signal OUT
S1
S2
S3
R1
R2
Cable Cramp
Cable Specification
Default interface condition:
5 x 0.75 mm
2,
Syncro1
Syncro2
Syncro3
Reference-1
Reference-2
SHIELD
, Shielded
Primary voltage
Secondary voltage
Ratio
Direction
AC50-115V, 50/60Hz
AC20-90V, 50/60Hz
36 / 90 / 180 / 360 / 1
Order / Reverse
2) Step signal
RCU
Term #
DSC
Term #
Signal Name
CHM-378
TB1001
1 [S1]
2 [S2]
3 [S3]
4 [COM]
Cable Cramp
Step signal OUT
S1
S2
S3
COM
Cable Cramp
Syncro1
Syncro2
Syncro3
Common
SHIELD
Cable Specification
Ratio
Direction
4 x 0.75 mm
2,
, Shielded
Default interface condition:
Voltage DC24V / 35V / 50V / 70V
36 / 90 / 180 / 360 / 1
Order / Reverse
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4.2.10. Recording Control Unit NDV-1800/1850 – Speed log output the Pulse signal
The following cables are connected to the Recording Control Unit for recoding Speed sentence converted from Pulse signal.
Pulse signal
RCU
Term #
DSC
Term #
CHM-378
TB1003
1 [LP]
2 [LPE]
Cable Cramp
Pulse signal OUT
+
-
Cable Cramp
Cable Specification
Default interface condition:
2 x 0.75 mm
2,
Pulse
GND
SHIELD
, Shielded
Pulse / NM
Interface
100 / 160 / 200 / 400
Photo-coupling / Dry contact
Signal Name
4.2.11. Recording Control Unit NDV-1800/1850 – Emergency Power Distribution Board
Connect the power supply line of the RCU to the Emergency Power Distribution Board
Connection table for power line:
RCU
Term #
Emergency Power Distribution Board
Term #
TB101
AC IN
1 [U]
2 [V]
3 [E]
Cable Specification 2 (wires) x 2.5 mm
2
Signal Name
AC Line U (AC85V~132V, AC170V~265V)
AC Line V (AC85V~132V, AC170V~265V)
SHIELD
, shielded
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4.2.12. Recording Control Unit NDV-1800/1850 – External Alarm Lamp
Connect the RCU to the External Alarm Lamp, which is incorporated into the External Alarm Console.
- Connecting the two lines [A]-[C]: Normal open contact
- Connecting the two lines [B]-[C]: Normal close contact
Once an alarm is detected in the VDR, the alarm status is displayed. When everything has been restored, the normal status is displayed.
Connection table for External Alarm Lamp:
RCU
Term #
External Alarm Console
Remarks
CQD-2040
TB406
ERROR
3 [A]
4 [C]
5 [B]
Cable Specification
Normal Open Contact
Common
Normal close Contact
2 (wires) x 0.75 mm
2
4.2.13. Recording Control Unit NDV-1800/1850 – External Alarm Buzzer
Connect the RCU to the External Alarm Buzzer, which is incorporated into the External Alarm
Console.
- Connecting the two lines [A]-[C]: Normal open contact
- Connecting the two lines [B]-[C]: Normal close contact
Once an alarm is detected in the VDR, the alarm status is displayed. Press the [ACK] switch, and the normal status is displayed.
Connection table for External Alarm Buzzer:
RCU
Term #
External Alarm Console
Remarks
CQD-2040
TB406
ALARM
6 [A]
7 [C]
8 [B]
Cable Specification
Normal Open Contact
Common
Normal close Contact
2 (wires) x 0.75 mm
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4.2.14. Recording Control Unit NDV-1800/1850 – GPS Switch/RADAR Switch
When the RCU is connected to either the GPS Switch or the RADAR Switch, it receives dry contact feedback signals from the switch. These signals enable the RCU to display which of the GPS or the
RADAR devices is connected to it.
These select input ports can use general dry contact input ports when these ports not use as GPS (or
RADAR) signal select input ports.
Connection table for GPS Switch or RADAR Switch (or general dry contact output unit):
RCU
Term #
GPS switch etc.
Remarks
CQD-2040
TB406
SELECT
9 [PI1+]
10 [PI1-]
11 [PI2+]
12 [PI2-]
13 [PI3+]
14 [PI3-]
Cable Specification
RADAR Select Signal or Dry Contact Input 1
RADAR Select Signal or Dry Contact Input 1
RADAR Select Signal or Dry Contact Input 2
RADAR Select Signal or Dry Contact Input 2
GPS Select Signal Dry Contact Input 3
GPS Select Signal Dry Contact Input 3
2 (wires) x 0.75 mm
2
Radar selection table by dry contact state
P11 PI2 Ch1 RADAR
Close Open Recording
Open Close
Open Open
Ch2 RADAR
Recording
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4.3. Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option)
The following cables are connected to the Digital Signal Converter (DSC).
1) A data cable between Non voltage Digital Signal Converters and the DSC
2) A serial data cable between the DSC and the RCU
3) Power Supply cable
4.3.1. Digital Signal Converter NCT-72/63 – Dry contacts output Equipments
The Digital Signal Converters are connected to sensors that output dry contact signals.
• NCT-72 has 64 ports for inputting Dry contact data.
• NCT-63 has 16 ports for inputting Dry Contact data. (not installed TB2, 3, 4)
Connection table for sensors: ch1 ~ ch16 (NCT-72 and NCT-63)
DSC
Term #
Sensor
Term #
Signal Name
CQD-2081/2012
TB1 [CH-1 to 16]
1/3/5/7/9/11/13/15/17/19/21/2
3/25/27/29/31 [IN+]
2/4/6/8/10/12/14/16/18/20/22/
24/26/28/30/32 [IN-]
Cable Cramp
DSC
Term #
OUT+
OUT-
SHIELD
Dry Contact Signal:
Dry Contact Signal:
[IN-] line is commonly shared by all.
SHIELD
Connection table for sensors: ch17 ~ ch32 (NCT-72 only)
Sensor
Term #
Signal Name
CQD-2081/2012
TB2 [CH-17 to 32]
31/29/27/25/23/21/19/17/15/13
/11/9/7/5/3/1 [IN+]
32/30/28/26/24/22/20/18/16/14
/12/10/8/6/4/2 [IN-]
Cable Cramp
OUT+
OUT-
SHIELD
Dry Contact Signal:
Dry Contact Signal:
[IN-] line is commonly shared by all.
SHIELD
Connection table for sensors: ch33 ~ ch48 (NCT-72 only)
DSC
Term #
Sensor
Term #
Signal Name
CQD-2081/2012
TB3 [CH-33 to 48]
1/3/5/7/9/11/13/15/17/19/21/2
3/25/27/29/31 [IN+]
2/4/6/8/10/12/14/16/18/20/22/
24/26/28/30/32 [IN-]
Cable Cramp
OUT+
OUT-
SHIELD
Dry Contact Signal:
Dry Contact Signal:
[IN-] line is commonly shared by all.
SHIELD
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Connection table for sensors: ch49 ~ ch64 (NCT-72 only)
DSC
Term #
Sensor
Term #
Signal Name
CQD-2081/2012
TB4 [CH-49 to 64]
31/29/27/25/23/21/19/17/15/13
/11/9/7/5/3/1 [IN+]
32/30/28/26/24/22/20/18/16/14
/12/10/8/6/4/2 [IN-]
Cable Cramp
OUT+
OUT-
SHIELD
Dry Contact Signal:
Dry Contact Signal:
[IN-] line is commonly shared by all.
SHIELD
4.3.2. Digital Signal Converter NCT-72/63 – Analog output Sensors (Option)
As an option, the A/D convert Board (ADC: CEF-60) can be incorporated into the DSC.
The DSC can have up to 8 channels for inputting Analog signals.
Connection table for analog output sensors:
DSC
Term #
Sensor
Term #
Signal Name
ADC CEF-60
TB301 -[CH-0-3]
1 [ANALOG IN CH0+]
2 [ANALOG IN CH0-]
3 [ANALOG IN CH1+]
4 [ANALOG IN CH1-]
5 [ANALOG IN CH2+]
6 [ANALOG IN CH2-]
7 [ANALOG IN CH3+]
8 [ANALOG IN CH3-]
ADC CEF-60
TB302 -[CH-4-7]
1 [ANALOG IN CH4+]
2 [ANALOG IN CH4-]
3 [ANALOG IN CH5+]
4 [ANALOG IN CH5-]
5 [ANALOG IN CH6+]
6 [ANALOG IN CH6-]
7 [ANALOG IN CH7+]
8 [ANALOG IN CH7-]
Cable Specification
Sensor Output
(Voltage/Current)
OUT +
OUT -
OUT +
OUT -
OUT +
OUT -
OUT +
OUT -
Sensor Output
(Voltage/Current)
OUT +
OUT -
OUT +
OUT -
OUT +
OUT -
OUT +
OUT -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
Voltage or Current Output +
Voltage or Current Output -
1-pair x twist pair x 0.75mm
2
, shielded
Interface condition:
Signal type
Voltage signal
Current signal
Input Signal Range
+/-500mV, +/-5V, +/-10V
+/-20mA
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4.3.3. Digital Signal Converter NCT-72/63 – Recording Control Unit NDV-1800/1850
1) Communication line
Connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version.
Connection table: Communication line for RCU
RCU
Term #
CQD-2040
TB402
[CH-13 to 16]
1/6/11/16 [RX+]
2/7/12/17 [RX-]
3/8/13/18 [TX+]
4/9/14/19 [TX-]
5/10/15/20 [GND]
Cable Cramp
DSC
Term #
CDJ-2333
TB101 [422]
1[TX+]
2[TX-]
4[RX+]
5[RX-]
3[GND]
Cable Cramp
NMEA OUTPUT (Positive)
NMEA OUTPUT (Negative)
INPUT FOR SETTING (Positive)
INPUT FOR SETTING (Negative)
GND
SHIELD
Signal Name
Cable Specification 4 (pairs) x twist pair x 0.75 mm
2,
, Shielded
Default interface condition:
Signal type
Baud rate
EIA-422/EIA-485
4800 bps
Data bits 8 (d7=0)
Parity None
Start bits
Stop bits
1
1
2) Power source
Connect the power supply line of the DSC to the AC output terminal of RCU.
Connection table: Power line from RCU
DSC
Term #
RCU
Term #
Signal Name
TB1 on PCB AC IN TB102
OUT
1 [U]
2 [V]
3 [E]
1 [U]
2 [V]
3 [E]
AC Line U (AC85V~132V, AC170V~265V)
AC Line V (AC85V~132V, AC170V~265V)
SHIELD
Cable Specification 2 (wires) x 2.5 mm
2
, shielded
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4.4. Cabling of the Radar Interface Unit NWP-46 (VDR option)
The following cables are connected to the Radar Interface Unit (RIU).
1) RGB(Video) cable between Radar Unit and the RIU
2) Ethernet cable between the RIU and the RCU
3) Power Supply cable
4.4.1. Radar Interface Unit NWP-46 – Radar Unit (UXGA resolution)
The Radar Interface Unit is connected to Video signal output port of a Radar Unit.
The Radar Interface Unit has two ports for main Radar unit and sub Radar Unit.
Prepare connectable cables which should be selected by output connector type of a Radar unit.
The RIU is an option unit for connecting the JRC Chart radar (JMA-900M series).
Therefore connectable cable to JMA-900M is an accessory of NWP-46.
Connection table for Video signal: Main Radar
RIU input port
RGB1 (D-SUB15) -
Radar output port
Connection table for Video signal: Sub Radar
RIU input port Radar output port
Signal Name
Video signal: RGB,Vs,Hs
Signal Name
Video signal: RGB,Vs,Hs
RGB2 (D-SUB15) -
■ JMA-900Mseries Chart Radar
DVI type connector
Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar.
Caution
Do not remove this connector when a Chart Radar is turned on. Image data is no longer outputted from
Radar.
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4.4.2. Radar Interface Unit NWP-46 – Recording Control Unit NDV-1800/1850
1) Ethernet line
Connect the Ethernet line to any VDL-LAN port of the RCU.
Connection table: Ethernet line to RCU
RIF port
LAN port
RJ-45 CONNECTOR
1 [TXP]
2 [TXN]
3 [RXP]
6 [RXN]
RCU port
VDR-LAN port
One of LAN ports of J503
RJ-45 CONNECTOR
1 [TXP]
2 [TXN]
3 [RXP]
6 [RXN]
Signal Name
Ethernet TX (+)
Ethernet TX (-)
Ethernet RX (+)
Ethernet RX (-)
Cable Specification
Shielded twist pair waterproof cable of Category-5 Ethernet complying with TIA/EIA-568A
2) Power source
Connect the power supply line of the RIF to the AC output terminal of RCU.
Connection table for power line:
RIF
Term #
RCU
Term #
Signal Name
AC INPUT TB101
1 [U]
2 [V]
3 [E]
TB102 AC OUT
1 [U]
2 [V]
3 [E]
AC Line U (AC85V~132V, AC170V~265V)
AC Line V (AC85V~132V, AC170V~265V)
SHIELD
2 (wires) x 2.5 mm
2
, shielded Cable Specification
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4.5. Assembling an Ethernet Connector (RJ-45 type)
Assemble an Ethernet connector according to the following procedure.
Cut off outside sheath except for inner LAN Cable at the cable let-in hole.
Only shielding wire needs to leave length to a chassis.
Wire an inner LAN cable with sheath into Radar.
4.5.2. How to assemble an Ethernet connector
1
Let the Ethernet cable pass through the cable boot.
2
3
Measure the length of the cable sheath that is to be peeled.
NOTE: The rough standard is the length of your thumb
(about 5 to 6 cm).
Make a cut in the sheath by a wire stripper.
NOTE: Do not rotate the stripper over 360 degrees.
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4
Check by bending the cable that the foil inside is not damaged. If the foil inside is damaged, cut the cable there and go back to the procedure 2 again.
5
Failure example
[Failure example]
The foil is torn and the core wires inside can be seen.
6
7
Cut the sheath by a cutter ver-tically from the cut line made by the stripper in the procedure 3.
NOTE: Do not damage the foil inside.
Twist the cable to split off the sheath. Peel the sheath along the cut lines made by the stripper and the cutter.
8
Check that the foil is not damaged after the sheath is peeled. The foil is OK if it is not torn by the pull of the arrow direction shown in the left figure.
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10
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Fold back the foil and roll it up around the cable. The blue surface of the foil must be touched to the sheath.
As the same way, fold back the drain wire to attach to the sheath.
Cut off the vinyl covering the core wires by scissors.
NOTE: Cut the vinyl off at the bottom-most of the bare core wires for not blocking the connector to put in.
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12
Untwist the core wires and straighten each wire.
13
After straightening, arrange the core wires so that the wires are aligned in the wiring order.
NOTE: Above picture shows the order of “Wiring A.”
14
Wiring A
Green Blue
Orange
Brown
White/ green
Wiring B
Orange
White/ orange
Blue
White/ blue
White/ brown
Green Brown
A pin number is 1 to 8 in an order from the left.
1 2 3 4 5 6 7 8
W/G G W/O Bl W/Bl Br
Tx+ TxRx+ Rx-
15
White/ orange
White/ green
White/ blue
White/ brown
Gather all the core wires with maintaining the order.
16
Cut off the core wires at 16mm from the sheath.
Useful tip: First, cut them 1 to 3 mm longer. Then, adjust by inserting the connector.
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17
18
19
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Insert the core wires into the STP connector. Check that the leading edges of the wires reach to the connector edge.
NOTE: Also check that the foil and the drain wire are touched to the metal part inside the connector.
A pin number is 1 to 8 in an order from the left.
Calk by a calking tool.
Cut off the unnecessary foil and drain wire by scissors.
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Attach the cable boot.
The cable assembling procedure is completed.
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5. Instruction
JCY-1800/1850 VDR/S-VDR Installation Guide
5. INSTRUCTION
5.1. Recording Control Unit (NDV-1800 / 1850)
5.1.1. Names of Parts of the Recording Control Unit (NDV-1800 / 1850)
1) Keyhole
Figure 5-1: The Recording Control Unit
(The front door is closed)
2) Power Supply Unit
3) Data Processor Unit
4) I/F for connecting external signals
5) Battery
Figure 5-2: The Recording Control Unit
(The front door is open)
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Table 5-1: Names and Functions of the Recording Control Unit
No. Names and Functions
1) Keyhole:
Used for opening and closing the front door.
2) Power Supply Unit:
Incorporated into the Recording Control Unit. It has an external battery and supplies power to the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit in case of a blackout.
3) Data Processor Unit:
The main processing unit of the Recording Control Unit. It has a CARD slot for a backup CF
CARD.
4)
I/F for connecting external signals:
• RGB Connector Panel:
RGB connector relay panel for connecting to the RADAR (BNC connector)
• AUDIO Interface Board:
Interface board for connecting to the Microphone Units and VHF
• Terminals:
Terminals for inputting IEC61162-1/2 signals and connecting to the Protective Capsule Unit and the Operation Panel Unit
• Utility Outlet:
The electricity outlet for maintenance facilities (AC100-240V)
5)
Battery:
Battery is connected to the Power Supply Unit.
Supplies DC24V power for 2 hours to the Recording Control Unit, the Protective Capsule
Unit, the Operation Panel Unit and the Microphone Unit.
CAUTION
Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording
Control Unit directly comes out from it. i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the caution may result in failures.
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5.1.2. Power Supply Unit
5.1.2.1. Names and functions of each part of the Power Supply Unit
1) POWER SWITCH 3) POWER LED 8) BATTERY VOLTAGE TEST TERMINAL
9) FAN
7) BLACKOUT
TEST SWITCH
2) FUSE 4) BATTERY ABN. LED 5) BATTERY OP. LED 6) FAN ABN. LED
Figure 5-3 Names of parts of the Power Supply Unit
Table5-2: Names and Functions of the Power Supply Unit
No. Names and Functions
1) POWER SWITCH:
The main power switch of the Recording Control Unit.
2) FUSE:
Glass fuse (5A) for protecting the power supply line from outside.
3) POWER LED:
Lights when the AC power is supplied from outside. It turns off when the power is supplied by the
Battery at the time of blackout.
4) BATTERY ABN. LED:
Lights up when the Battery is not ready.
5)
BATTERY OP. LED:
Lights up when the Battery is in operation.
6)
FAN ABN. LED:
Lights up when either of the two fans stops operation.
7) BLACKOUT TEST SWITCH:
Used to test the blackout functions. When it is held down, the AC power from outside is shut out.
When it is released, the power is restored.
8) BATTERY VOLTAGE TEST TERMINAL:
Used to measure the voltage of the Battery by a multimeter. The charging voltage can be monitored when the equipment is operated by AC power. To monitor the battery voltage, be sure that the POWER SWITCH is off.
(Battery voltage: +24V or more)
9) FAN (2 sets: Right side of the Power Supply Unit):
Used to cool down the AC/DC power source. (Its rpm can be monitored)
5.1.2.2. How to operate the Power Supply Unit
1. Starting the power source:
1) Turn on the POWER SWITCH.
2) Then the POWER LED lights up.
2. Stopping the power source:
1) Before turning off the power source, press the CARD STOP SWITCH to stop the backup of CF CARD.
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ATTENTION
Before turning off the power source, be sure that the CARD LED on the Main Control Board is off.
Turning off the POWER SWITCH while the CARD LED is on may result in the physical damage to the
CF CARD. Make sure to stop the backup by pressing the CARD STOP SWITCH.
2) Press the CARD STOP SWITCH on the Main Control Board.
3) Make sure that the CARD LED on the Main Control Board is off.
4) Turn off the POWER SWITCH.
5) Then all the LEDs turn off.
3. Blackout Test:
1) Hold down the BLACKOUT TEST SWITCH. (While it is held down, AC power input is cut off.)
2) While the BLACKOUT TEST SWITCH is held down, check the following items. If they all happen, the
Battery is in normal operation. y
The POWER LED of the Power Supply Unit turns off. y The BATTERY OP. LED of the Power Supply Unit lights up. y The ALARM BUZZER of the Operation Panel Unit sounds. y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit blink. (Error Code:
10__) y
The POWER LED on the Operation Panel Unit blinks.
3) Release the BLACKOUT TEST SWITCH, then the following happens. y
The POWER LED of the Power Supply Unit lights up. y
The BATTERY OP. LED of the Power Supply Unit turns off. y
The ALARM BUZZER of the Operation Panel Unit stops sounding. y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit turn off. y
The POWER LED on the Operation Panel Unit lights up.
4. If the FAN ABN. LED lights up:
Follow the procedures described in Trouble Shooting.
CAUTION
If the FAN ABN. LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced. Ignoring the caution may result in failures. Please contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace.
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5.1.3. Data Processor Unit
5.1.3.1. Names of each part of the Data processor Unit
9) AUDIO IN CONNECTOR
7) CF CARD
2) REC START SWITCH
8) CF CARD EJECT BUTTON
1) REC LED
4) CARD LED
5) MEDIA LED
3) REC STOP SWITCH
6) CARD STOP SWITCH
10) HUB (VDR-LAN)
11) LAN CONNECTOR (JRC-LAN)
MAIN CONTROL BOARD
REMOTE MAINTENANCE BOARD
（ AUDIO RECORDING BOARD on MCB）
17) RGB1 IN CONNECTOR
18) RGB2 IN CONNECTOR
12) RMS OP. LED
13) RMS SYS. LED
14) DATA LED
15) HUB (JRC-LAN)
16) LAN CONNECTOR (EXT-LAN)
19) LAN CONNECTOR
(VDR-LAN)
FRAME GRABBER BOARD
Figure 5-4: The Data Processor Unit
Board name
Table 5-3: Names and Functions of BOARDS in the Data Processor Unit
Function
MAIN CONTROL BOARD
(MCB)
REMOTE MAINTENANCE BOARD
(RMB)
FRAME GRABBER BOARD
(FGB)
The main processing module of the Recording Control Unit.
Records all the data to the Protective Capsule Unit and the CF CARD.
Used to receive the IEC61162-1/2 signals (CH01-CH16) and AUDIO signals.
Used to receive the IEC61162-1/2 signals (CH17-CH32), and send them to the
Main Control Board.
Used to capture the image signals from the RADAR, compress them, and send them to the Main Control Board via HUB.
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Table 5-4: Names and Functions of the Data Processor Unit
No. Names and Functions
1) REC LED (MCB):
Lights up when the data are being successfully recorded into the Protective Capsule Unit.
2) REC START SWITCH (MCB):
Used to restart recording the data into the Protective Capsule Unit.
3) REC STOP SWITCH (MCB):
Used to stop recording the data into the Protective Capsule Unit.
4) CARD LED (MCB):
Lights up when the data are being successfully recorded into the CF CARD.
Turned off when the CF CARD is on operation.
5)
MEDIA LED (MCB):
Blinks when a CF CARD is not loaded or does not record data correctly.
6) CARD STOP SWITCH (MCB):
Used to stop recording the data into the CF CARD.
7) CF CARD (MCB):
Used as an alternative record media onto which the same data as the one stored in the Protective Capsule
Unit are recorded.
8) CF CARD EJECT BUTTON (MCB):
Used to remove the CF CARD from the system. Confirm that CARD LED is off then press CARD STOP
SWITCH to eject the CF CARD.
9) AUDIO IN CONNECTOR (MCB):
Used as a connector through which audio signals that are received from the Microphone Unit and the VHF radio equipment are input. It is connected to the Audio Junction Board of the external interface.
10) HUB (MCB):
The HUB Unit with four port switching functions.
One of the components of VDR-LAN.
11) LAN CONNECTOR (MCB):
Connected to the external HUB Unit.
12) RMS OP. LED (RMB):
Lights up when the Remote Maintenance Board is operating.
13) RMS SYS. LED (RMB):
Lights up when the Remote Maintenance Board is operating abnormally.
14) DATA LED (RMB):
Lights up when the Remote Maintenance Board can not receive any data.
15)
HUB (RMB):
The HUB Unit with four switching function.
One of the components of JRC-LAN.
16) LAN CONNECTOR (RMB):
Connected to the external HUB Unit.
17) RGB1 IN CONNECTOR (FGB):
Used as a connector through which the image signals from the main RADAR are input. Connected to the
RGB connector panel.
18) RGB2 IN CONNECTOR (FGB):
Used as a connector through which the image signals from the sub RADAR are input. Connected to the
RGB connector panel.
19) LAN CONNECTOR (FGB):
Connected to the HUB Unit of the MCB.
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5.1.3.2. How to operate the Data Processor Unit
1. To stop the recording of data onto the Protective Capsule Unit
ATTENTION
Do not halt the recording of data onto the Protective Capsule Unit while the ship is navigating.
Otherwise no data would be recorded, even in case of an accident.
1) Press the REC STOP SWITCH on the Main Control Board.
2) The REC LED on the Main Control Board blinks.
3) After about a minute, the blinking REC LED on the Main Control Board and RECORDING LED on the
Operation Panel Unit turn off and the recording of the data into the Protective Capsule Unit stops.
4) When the Recording Control Unit stops recording to the Protective Capsule Unit, the Recording Alarm is generated. (Error code: 22__)
2. To restart the recording of data into the Protective Capsule Unit
1) Press the REC START SWITCH on the Main Control Board.
2) The REC LED on the Main Control Board lights up.
3) The RECORDING LED on the Operation Panel Unit lights, and the recording of the data into the Protective capsule Unit starts.
4) When the Recording Control Unit restarts recording to the Protective Capsule Unit, the Recording alarm stops.
3. To back up the data stored in the CF CARD
ATTENTION
Do not remove the CF CARD while the CARD LED on the Main Control Board is on. It could damage the CF CARD. Make sure that CARD LED is off.
1) Make sure that the CARD LED on the Main Control Board is on.
2) Press the CARD STOP SWITCH on the Main Control Board.
3) The CARD LED on the Main Control Board blinks for about 5 seconds.
4) Make sure that the CARD LED on the Main Control Board turns off. And press the CF CARD EJECT
BUTTON.
5) Take out the CF CARD. Insert the CF CARD with a CARD ADAPTER into the PC that has a PCMCIA slot and copy the data into the PC.
6) After the copy has been finished, insert the CF CARD into the CARD slot on the Main Control Board. (Be sure that the CF CARD JRC-label side is pointing right.)
7) Make sure that the CARD LED lights up.
8) Then the recording of data into the CF CARD starts automatically.
9) The old data which had been recorded over 13.5hours previously in the CF CARD is erased.
ATTENTION
When the CARD LED is left turned off for 10 minutes or more, the MEDIA LED lights up on the Main Control Board and the Operation Panel Unit gives the alarm with ALARM
BUZZER. ALARM lamp and ERROR CODE LEDs will be blinking. ( Error Code: 31__ ) If a CF CARD is inserted into the CARD slot in the Main Control Board, the ALARM BUZZER stops and ALARM LEDs will be off.
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5. Instruction
JCY-1800/1850 VDR/S-VDR Installation Guide
5.2. Operation Panel Unit (NCG-169)
5.2.1. Names and functions of each part of the External Operation Board
7) HEADING LED
8) ALARM DETAIL LED
1) POWER LED
2) RECORDING LED
3) ALARM LED
ＰＯＷＥＲ
ＲＥＣＯＲＤＩＮＧ
ＡＬＡＲＭ
ＡＣＫ ＤＩＭ
ＨＥＡＤＩＮＧ
ＡＬＡＲＭ ＤＥＴＡＩＬ
ＳＹＳＴＥＭ ＣＯＤＥ
ＭＯＤＥ
9) MODE SWITCH
10) ERROR CODE LED
11) CURSOR SWITCH
5) ALARM ACK SWITCH
ＥＮＴ
12) ENTER SWITCH
4) DIMMER SWITCH
6) ALARM BUZZER
ＮＣＧ－１６９ ＶＤＲ ＯＰＥＲＡＴＩＯＮ ＰＡＮＥＬ
Figure 5-5: Operation Panel Unit
No.
Table 5-5: Names and Functions of the Operation Panel Unit
Names and Functions
1) POWER LED:
Lights when the Recording Control Unit is in normal operation with the power supplied from outside.
Blinks when there is a blackout during the operation. If the blackout lasts, it turns off in 2 hours.
(automatic shutdown)
2) RECORDING LED:
Lights when the output data from the Recording Control Unit is recorded into the Protective Capsule
Unit.
3) ALARM LED:
Blinks when an error(s) is (are) detected in the S-VDR. Pressing the ALARM ACK SWITCH changes it from blinking to lighting.
It is turned off when all the errors detected are restored to normal.
4) DIMMER SWITCH:
Controls the brightness. Press the switch then the brightness changes cyclically.
5) ALARM ACK SWITCH:
Used to stop the ALARM BUZZER. When more than one error is detected, press the switch as many times as the errors arose.
6) ALARM BUZZER:
Sounds when an error is detected in the S-VDR. To stop press the ALARM ACK SWITCH.
7) HEADING LED:
Lights when the Operation Panel Unit is operated in NSK mode.
The HEADING LED blinks when the initial value of heading is not registered.
The NSK mode is usable when the NSK-I/F Board is activated.
If the NSK-I/F Board is not activated, the HEADING LED is turned off all the time.
8) ALARM DETAIL LED:
Lights when the Operation Panel Unit is operated in normal mode.
The ALARM DETAIL LED is always on as long as S-VDR is operated without any problem.
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JCY-1800/1850 VDR/S-VDR Installation Guide
No. Names and Functions
9) MODE SWITCH:
Used to change the operation mode.
Press the switch then the operation mode is changed from normal mode to NSK mode or vice versa. In case the heading data is supplied in serial format, NSK mode is not necessary therefore the mode is not changed by the switch.
10) ERROR CODE LED:
The four digit LEDs. These stand for ERROR code or HEADING value.
• Normal mode;
ERROR code when the ALARM DETAIL LED lights up.
• NSK mode;
HEADING value when the HEADING LED lights up.
11) CURSOR SWITCH:
Used to display the next error code when two or more errors are arisen or to set the initial value of heading.
• Normal mode;
Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to display other error codes.
• NSK mode;
Press the RIGHT/LEFT SWITCH to select the digit where the value is to be altered.
Press the UP/DOWN SWITCH to select the heading value that is displayed on ship’s Gyro.
12) ENTER SWITCH:
Used to display the software version or to establish the initial value of heading.
• Normal mode;
When the ENTER SWITCH is pressed on the Normal mode, the operation mode is changed to the
SOFTWARE VERSION display mode.
When the ENTER SWITCH is pressed on the SOFTWARE VERSION display mode, the operation mode is returned to the Normal mode.
The SOFTWARE VERSION display mode is returned to the Normal mode automatically in five minutes.
• NSK mode;
The entered heading angle is registered to the S-VDR as an initial value.
The operation mode is returned to the normal mode after entering.
5.2.2. How to operate the Operation Panel Unit (Normal mode)
1. If an error is detected:
1) The ALARM BUZZER sounds if an error is detected in the S-VDR.
2) The ALARM LED blinks.
3) The four digits ERROR CODE LEDs blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) Check the contents of the error code referring to table 8.
6) Follow the procedure described in Trouble Shooting.
2. If multiple errors are detected:
1) The ALARM BUZZER sounds if a new error is detected in the S-VDR.
2) The ALARM LED blinks.
3) The latest four digits ERROR CODE LEDs blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) When two or more errors are detected at a time, press the switch as many times as the errors arose.
6) Check the contents of the error code referring to table 8.
• Auto scroll
When multiple errors are detected, different four digits ERROR CODE LEDs light up every 3 seconds to indicate all the relevant errors.
• Manual scroll
Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to change the error code.
7) Follow the procedure described in Trouble Shooting.
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5. Instruction
JCY-1800/1850 VDR/S-VDR Installation Guide
3. In case of blackout:
1) The ALARM BUZZER sounds in case a power failure happens.
2) Both the POWER LED and ALARM LED blink.
3) The ERROR CODE LEDs blink indicating “10__”.
4) Press the ALARM ACK SWITCH to stop the buzzer. However, during the blackout, unless the ALARM ACK
SWITCH is turned on within 2 minutes, the ALARM BUZZER stops automatically.
5) At the time of power failure, only the voice from the Microphone Unit is recorded. The other data are not recorded.
6) If the power failure lasts for 2 hours, the Power Supply Unit in the Recording Control Unit automatically cuts off the power output.
7) If the detected power failure is false, follow the procedure described in 3.3: Trouble Shooting.
8) If the blackout is restored in less than 2 hours, the Recording Control Unit returns to normal operation automatically.
4. To adjust the brightness of LEDs:
1) Press the DIMMER SWITCH to adjust the brightness of the LEDs.
2) Press the switch again then the LEDs become darker. The brightness changes cyclically.
3) Even at the darkest brightness, the LED is still on.
5. To check the version of the software
1) Press the ENTER SWITCH on the
Operation Panel Unit
.
2) The operation mode is changed to the software version display mode.
3) The ERROR code LEDs show the software version number.
4) When the software version is shown, the ALARM DETAIL LED is blinking.
5) The information displayed on LED is changed by UP and DOWN switch as following sequence.
MCB maintenance number
0xxx
1xxx ▼
▼
▼
▼
▼
ARB maintenance number
FGB maintenance number
RMB maintenance number
OPB maintenance number
3xxx
2xxx
5xxx
4xxx
6) When the ENTER switch is pressed at this stage, the operation mode is returned to the normal mode.
7) Even when the ENTER SWITCH is not pressed, the operation mode is returned to the Normal mode in five minutes.
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5. Instruction
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5.2.3. How to operate the Operation Panel Unit (on NSK mode)
The NSK mode is usable only when the NSK-I/F Board is activated. The board is needed to receive ship’s heading angle either in Synchro or in step mode or to input log speed in pulse. When the NSK-I/F Board is not activated, the Operation
Panel Unit is not operated in NSK mode.
The NSK-I/F Board is an optional unit for the VDR.
1. Establish the initial value of HEADING:
1) Turn on the RECORDING CONTROL UNIT.
2) The ALARM BUZZER sounds as the initial HEADING angle has not been registered.
3) ALARM LED and the four digit ERROR CODE LEDs (“01__ “and “6033”) blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) Press the MODE SWITCH, and the Operation Panel Unit is operated in NSK mode.
6) The HEADING LED blinks until the initial value will be registered.
7) Confirm the HEADING angle displayed on ship’s Gyro.
8) Enter the value to the Operation Panel Unit.
• The blinking digit accepts input. Select the digit with RIGHT/LEFT SWITCH.
• Adjust the input value by UP/DOWN SWITCH.
• Repeat above procedure until the HEADING angle is inputted successfully.
9) Press the ENTER SWITCH, and the initial value of HEADING is registered into the S-VDR.
10) The HEADING LED lights up.
11) The four digits LED repeats the heading angle shown on ship’s Gyro.
2. Return the Normal mode from the NSK mode:
To return to the normal mode follow the next procedure.
• Press the MODE SWITCH.
• The Mode automatically returns back to Normal mode in five minutes.
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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide
6. SETTING
6.1. Recording Control Unit (NDV-1800/1850) setup
All setup items are set up with maintenance software.
Refer to the instruction manual of maintenance software for setup details
6.2. Digital Signal Converter (NCT-72/63) setup
All setup items are set up with maintenance software.
Refer to the instruction manual of maintenance software for setup details
1) Status display of dry contact signal
A junction board of DSC has green LEDs which shows status of each dry contact signals.
Check the change of state of dry contact signals by the display of LEDs.
• OPEN:
• CLOSE:
Green LED put out lights
Green LED lights up
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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide
6.3. Analog Signal Converting Board (CEF-60) setup
The parameter setup of the following input signal is set up by the strap on PCB.
Other setup items are set up with maintenance software.
Refer to the instruction manual of maintenance software for details
1) Setting parameter of each channel
Items Parameter Remark
Input channel use
Input signal
YES (enable) / NO (disable)
Voltage Current
Set “YES” by connecting analog signal or
“NO” by connecting no signal.
Chooses the kind of signal.
Range
±5V 4-20mA
±10V
2) Setting strap on the PCB (CEF-60)
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7
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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide
6.4. Main Control Board (CDJ-2304) ／(RMB: CDK-287) DIP-SW setting
Change a setup of DIP-SW if needed after understanding the purpose of a facility enough.
Initial states are all the switches OFF.
CONF Function
0 *
1
2
EEPROM
Radar image error
(The * is marked to the switch which can use in the CDK-287..)
Setting
Initialize a configuration data in EEPROM.
Remark
Be sure to return to OFF after initialization. OFF: not initialize
ON: Initialize by both of switches 0 and 4 are ON
Alarm as no image signal Turn ON to inhibit an alarm by turning off Radar. OFF: Activate an alarm at receiving no image signal
ON: Inhibit an alarm
Both radar image error Alarm as no image signal from both channel Turn ON the switch 1 to alarm.
3 SPARE
OFF: Activate an alarm at receiving no image signal from both channels.
ON: Activate an alarm at receiving no image signal from any channel.
4 * EEPROM Be sure to return to OFF after initialization.
5
6
7 *
CF Card release
CF Card format
Safe mode
Initialize a configuration data in EEPROM.
OFF: not initialize
ON: Initialize by both of switches 0 and 4 are ON
Waiting time to release the card
OFF: 5 seconds
ON: 60 seconds
Formatting CF card
OFF: Card is formatted, when abnormalities are detected on card format at startup.
ON: Card is formatted at startup.
Maintenance mode for MCB
OFF: Normal mode
ON: Safe mode
Choose 60 seconds mode to record the last 1minutes data.
Don't change
CONF DIP-SW
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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide
6.5. Frame Grabber Board (CKA-129) Strap and DIP-SW setting
Factory setting of Strap and DIP-SW are shown below.
Do not change the following setting.
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7. Error Display
JCY-1800/1850 VDR/S-VDR Installation Guide
7. ERROR DISPLAY
7.1. Recording Control Unit (NDV-1800/1850)
7.1.1. Power Supply Unit
Refer to the 5th clause.
Error display of the Power Supply Unit
No. Names and Functions
4) BATTERY ABN. LED:
Lights up when the Battery is not ready.
5) BATTERY OP. LED:
Lights up when the Battery is in operation.
6) FAN ABN. LED:
Lights up when either of the two fans stops operation.
7.1.2. Data Processor Unit
Refer to the 5th clause.
Error display of the Data Processor Unit
No. Names and Functions
5) MEDIA LED (MCB):
Blinks when a CF CARD is not loaded or unable to record data correctly.
13) RMS SYS. LED (RMB):
Lights up when the Remote Maintenance Board is operating abnormally.
14)
DATA LED (RMB):
Lights up when the Remote Maintenance Board can not receive any data.
7.2. Operation Panel Unit (NCG-169)
ERROR CODE LED:
The four digit LEDs on OPU panel show ERROR codes as follows:
Table 7-1: ERROR code table of the Operation Panel Unit (1/3)
ALARM DETAIL
SYSYTEM CODE
0 0
CATEGORY
System
CONTENTS
0 1
1 0
1 1
1 2
2 0
2 1
2 2
PSU
Capsule
Initial error
There is a discrepancy in the configuration data between the Protective
Capsule Unit and the Recording Control Unit.
Initial Heading Angle Unregistered
The initial value of HEADING is not established.
Input the angle.
Blackout alarm
The Power Supply Unit is in operation using the backup Battery.
PSU FAN alarm
Either of two fans inside the Power Supply Unit is out of order.
PSU connection alarm
The cable between the Power Supply Unit and the Mother Board is disconnected.
Capsule LAN error
The Recording Control Unit does not communicate with the Protective
Capsule Unit via LAN.
Bit Error Rate error
The Protective Capsule Unit sensed higher BER than 10
-8
during the readout check of the recorded data.
Recording stop alarm
S-VDR stops recording data as the REC STOP SWITCH on the Recording
Control Unit has been pressed.
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JCY-1800/1850 VDR/S-VDR Installation Guide
Table 7-1: ERROR code table of the Operation Panel Unit (2/3)
ALARM DETAIL
SYSYTEM CODE
3 0
CATEGORY
MCB
CONTENTS
3 1
3 2
3 3
3 4
3 5
3 6
3 7
3 8
4 0
4 1
4 2
5 1
:
9
6 0
6 1
ARB
MIC
Serial data
* *
* *
MCB Initialize error
An abnormality has been detected in the Main Control Board.
CF CARD alarm
Ten minutes or more has passed since the CF CARD was taken out.
CF CARD media error
The CF CARD does not record data correctly.
Time adjustment error
Time data is not received from GPS, therefore the internal clock of S-VDR cannot be calibrated.
RTC error
An internal lithium battery for a Real Time Clock IC has run out of the life.
EEPROM check sum error
An abnormal data has been detected in configuration data registered on the
EEPROM of the MCB.
EEPROM access error
The access to the EEPROM IC on the MCB, where setup data are registered.
Flash ROM check sum error
An abnormal data has been detected in configuration data registered on the Flash
ROM of the MCB.
Wrong data registered to MCB
The value registered to the configuration data of the EEPROM on MCB is not correct.
ARB Initialize error
An abnormality has been detected in the Audio Recording Board on the
MCB.
ARB control error
The MCB did not fetch the audio data from the ARB successfully.
ARB error
The ARB did not compress/decompress the audio signal successfully.
MIC test error
An abnormality has been detected during the microphone checkups carried out at the startup of the equipment and every 12 hours during the operation.
The second digit (1-9) identifies the Microphone Unit out of order.
“2 nd
number (1-9) identify an abnormal Microphone Unit number.
“51__”: MIC1 --- “59__”: MIC9
Serial data (IEC61162-1/2 ) reception error
The input received from the sensor is not normal.
"**" identifies the sensor that has sent the unreadable data. Refer to table 9.
Serial data (IEC61162-1/2 ) setup error
The setup to receive NMEA serial data is in the wrong.
"**" identifies the equipment. Refer to table 9.
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7. Error Display
JCY-1800/1850 VDR/S-VDR Installation Guide
Table 7-1: ERROR code table of the Operation Panel Unit (3/3)
ALARM DETAIL
SYSYTEM CODE
CATEGORY
CONTENTS
7 3
7 4
7 5
7 6
8 0
RMB
CH1 Radar image data error
The FGB does not receive RGB signals from Radar connected to CH1.
CH2 Radar image data error
The FGB does not receive RGB signals from Radar connected to CH2.
FGB Communication error
The MCB does not communicate with the FGB normally via LAN.
FGB Setup data reception error
The MCB does not receive the setup data of FGB successfully.
FGB Control error
The MCB did not communicate with FGB successfully.
FAN alarm of NWP-46
FAN built in NWP-46 (Radar Interface Unit) is out of order.
FGB Real time monitor data transmission error
The IP address for transmitting image data is not registered in the FGB yet.
RMB communication error
The MCB do not communicate to the RMB normally via LAN.
RMB Control error
The MCB is unsuccessful in control of the RMB.
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JCY-1800/1850 VDR/S-VDR Installation Guide
Table 7-2: The conversion table of a code and equipment
A connection channel is displayed when the equipment which is not defined by the following table is connected.
The codes from 01 to 32 identify connection channel. (S-VDR: 01 to 16)
ALARM DETAIL
SYSYTEM CODE
Equipment
GPS
6 0 / 1 4 1
4 2
4 3
4 4
4 5
AIS
Speed Log
Gyro Compass
Auto Pilot
4 6
4 7
4 8
4 9
5 0
5
5
1
2
Rudder Angle Indicator
Echo Sounder (Bow)
Anemometer
Engine Telegraph
M/E Remote Control System
ECDIS
Thruster
5
3
Bow1 Thruster
5
5
5
5
5
4
5
6
7
8
Bow2 Thruster
Stern1 Thruster
Stern2 Thruster
Hull Stress Monitor
Radar
5
9
6 0
6 1
6 2
6 3
Echo Sounder (Stern)
Digital Signal Converter 1 (VDR option unit)
Digital Signal Converter 2 (VDR option unit)
Digital Signal Converter 3 (VDR option unit)
Digital Signal Converter 4 (VDR option unit)
6 4 Digital Signal Converter with optional A/D Converter 1 (VDR option unit)
6 5 Digital Signal Converter with optional A/D Converter 2 (VDR option unit)
6 6 Digital Signal Converter with optional A/D Converter 3 (VDR option unit)
6 7 Digital Signal Converter with optional A/D Converter 4 (VDR option unit)
6 8
NAV-I/F unit (VDR option unit)
6 9
7 0
7 1
7 2
7 3
3 3
Spare
NSK unit (NCT-27)
Main GPS and Sub GPS with Switcher
Sub GPS (connection with a CH different from the Main GPS)
Magnetic Compass
NSK board (VDR option unit) for Heading
3 4
NSK board (VDR option unit) for Ship speed
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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
8. TROUBLESHOOTING
If the equipment does not function correctly, check the equipment referring to the list down below. Take the action recommended in the list. If the malfunction still lasts, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
8.1. The Recording Control Unit (NDV-1800/1850)
8.1.1. Symptom Table for The Power Supply Unit (NBL-327)
Symptom
POWER LED fails to light.
Causes
No power is supplied from the switchboard.
POWER SWITCH is not on.
The AC-line fuse is blown.
Fault in the Power Supply Unit
Actions to be taken
Check the switchboard.
Turn on the POWER SWITCH.
Check the AC-line fuse in the Power Supply
Unit. If it is blown, replace it with a spare.
Contact us.
The BATTERY OP. LED lights up.
BATTERY ABNORMAL
LED lights up.
No power is supplied from the switchboard.
The fuse for the AC power source is blown.
The battery cable is disconnected.
The fuse for the battery is blown.
The battery is deteriorated.
Check the switchboard.
Check the fuse for the AC power source and, if it is blown, replace it with a spare.
Check if the battery cable is connected.
Check the fuse in the middle of the battery cable. If it is blown, replace it with a spare fuse.
Check the expiry date of the battery. If the battery has expired, exchange a battery.
FAN ABNORMAL LED lights up.
The fan is not working. Check the cable that connects the fans and the
DC/DC power supply. If there is no problem, replace the fans.
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JCY-1800/1850 VDR/S-VDR Installation Guide
8.1.2. Symptom Table for The Data Processor Unit (NDL-46)
Symptom Causes
REC LED fails to light. The Recording Control Unit is off.
The power is not supplied to the Protective
Capsule Unit.
The recording of data onto the Protective Capsule
Unit has been stopped manually.
Actions to be taken
Check the switchboard.
Turn on the Power Supply Unit.
CARD LED fails to light up.
MEDIA LED blinks.
Faulty wiring between the Recording Control
Unit and the Protective Capsule Unit
Fault in the Recording Control Unit
Fault in the Protective Capsule Unit
The CARD STOP SWITCH is left on.
No CF CARD is loaded.
Fault in the Recording Control Unit
Fault in the CF CARD
No CF CARD is loaded.
Fault in the Recording Control Unit
Press the REC START SWITCH on the Main
Control Board and restart the recording of data.
Check the Connection Box.
Check the LAN communication by a PING command.
MCB: PING 192.168.110.3
Capsule: PING 192.168.110.2
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
Capsule :
Fault in a circuit board or setting data
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
Exchange a broken Unit (MCB or Capsule).
Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again.
Insert a CF CARD into the CARD slot of the
Main Control Board.
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again.
In not activating, format the CF card into
FAT32 with PC.
Insert a CF CARD into the CARD slot of the
Main Control Board.
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
8.2. The Operation Panel Unit (NCG-169)
All failures of the Recording Control Unit are indicated by the Operation Panel Unit as an error code.
Symptom Causes Actions to be taken
All LEDs blink and the
ALARM BUZZER sounds.
The software of the Recording Control Unit lost control.
Faulty wiring between the Recording Control
Unit and the Operation Panel Unit.
Reboot the Recording Control Unit.
RECORDING LED fails to light.
The Recording Control Unit is off.
The power is not supplied to the Protective
Capsule Unit.
Stop manually the recording of data onto the
Protective Capsule Unit.
Check the wiring between the Recording
Control Unit and the Operation Panel Unit.
In case a correct wiring
MCB (CDJ-2304) :
Fault in a circuit board or setting data
OPB (CCK-935) :
Fault in a circuit board or setting data
Check the switchboard.
Turn on the Power Supply Unit.
Press the REC START SWITCH on the Main
Control Board in the Recording Control Unit and restart the recording of data.
Check the Connection Box. Faulty wiring between the Recording Control
Unit and the Protective Capsule Unit
Fault in the Recording Control Unit
Fault in the Protective Capsule Unit
Initial value of HEADING is not registered yet.
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
Enter the initial value of HEADING ERROR CODE: “01__” lights up.
ERROR CODE: “31__” lights up.
The CARD STOP SWITCH is left on.
No CF CARD is loaded.
Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again.
Insert a CF CARD into the CARD slot of the
Main Control Board.
Fault in the Recording Control Unit
ERROR CODE: “32__” lights up.
ERROR CODE: “00__” lights up.
Fault in the CF CARD
Fault in the Recording Control Unit
Mismatching in the information between the
Recording Control Unit and the Protective
Capsule Unit.
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again.
In not activating, format the CF card into
FAT32 with PC.
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
Press and hold the REC START SWITCH for ten seconds.
Check the Connection Box. Faulty wiring between the Recording Control
Unit and the Protective Capsule Unit.
Fault in the Recording Control Unit
Fault in the Protective Capsule Unit
Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.
109
DOC No. 7ZPJD0387C
8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
Symptom Causes
ERROR CODE: “20__” lights up.
ERROR CODE: “21__” lights up.
Faulty wiring between the Recording Control
Unit and the Protective Capsule Unit
ERROR CODE: “60**” lights up.
Fault in sensors
ERROR CODE: “61**” lights up.
ERROR CODE: “5*__” lights up.
ERROR CODE: “10__” lights up.
ERROR CODE: “11__” lights up.
ERROR CODE: “30__” /
“35__” / “36__” / “37__”
/ “38__” light up.
Fault in the Recording Control Unit
Fault in the Protective Capsule Unit
Fault in recording the data in the Protective
Capsule Unit
Faulty wiring between the Recording Control
Unit and the sensors
Fault in the Recording Control Unit
Fault on setting up the Main Control Board
Fault in the Audio Recording Board
Fault in the Microphone Unit
Alarm was raised due to a large noise.
Power failure
No power is supplied from the switchboard.
The fuse for the AC power source is blown.
The fan of Power Supply Unit is not working.
Fault in the Main Control Board
Actions to be taken
Check the Connection Box.
Check the LAN communication by a PING command.
MCB: PING 192.168.110.3
Capsule: PING 192.168.110.2
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
Capsule :
Fault in a circuit board or setting data
Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us.
Exchange a broken Unit (MCB or Capsule).
The BER ERROR could occur temporarily.
The error is canceled in less than 2 days automatically.
If the error is not canceled after 2 days, contact us.
Fault in the Capsule
Exchange the capsule.
Check the sensor equipment shown by error code.
Check the wiring between the Recording
Control Unit and the sensors.
Check the receiving data and setting data by the Maintenance software.
Reboot the Recording Control Unit. See if the symptom persists. If so, contact us.
Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us.
Check the setting data by the Maintenance software.
Check the wiring between the Microphone
Unit and the Recording Control Unit.
Reboot the Recording Control Unit in noise-free environment.
In case a correct wiring
Fault in a Microphone Unit
Exchange a Microphone Unit.
Check the power supply in the Recording
Control Unit.
Check the switchboard.
Check the fuse for the AC power source and, if it is blown, replace it with a spare fuse.
Exchange two fans in the Power Supply Unit.
Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us.
Fault in the MCB (CDJ-2304)
Exchange the MCB.
110
DOC No. 7ZPJD0387C
Symptom
ERROR CODE: “33__” lights up.
ERROR CODE: “34__” lights up.
ERROR CODE:
“40__”/“41__”/
“42__” lights up.
ERROR CODE: “70__” /
“71__” lights up.
ERROR CODE: “72__” lights up.
ERROR CODE: “73__” /
“76__” lights up.
ERROR CODE: “74__” lights up.
ERROR CODE: “75__” lights up.
ERROR CODE: “12__” lights up.
8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
Causes
GPS is faulty or setting error on the Main Control
Board
An internal battery for a Real Time Clock IC has run out of the life.
Fault in the Audio Recording Board
Fault in RGB signals from a RADAR
70__: CH1
71__: CH2
Faulty wiring between the Frame Grabber Board and the Main Control Board
Fault in the Frame Grabber Board
Fault in the Main Control Board
Fault on setting up the Frame Grabber Board
Fault in the Frame Grabber Board
The fan of NWP-46 is out of order.
Actions to be taken
Check the GPS.
If the GPS is error-free, contact us.
Check the receiving data and setting data by the Maintenance software.
Check that ZDA or RMC sentence is received and recorded from CH which is connected to a main GPS.
Exchanging the lithium battery on the MCB
(CDJ-2304).
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
Fault in the ARB (CHA-387)
Exchange the ARB.
Check the RADR.
If an image is displayed on the screen, check the wiring between the RADAR and the
Recording Control Unit.
In the case of a Chart Radar, check whether the image signals is outputted.
Check the wiring between the Frame Grabber
Board and the Main Control Board.
Check the LAN communication by a PING command.
MCB: PING 192.168.110.3
FGB: PING 192.168.110.151
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
FGB (CKA-137) :
Fault in a circuit board or setting data
Reboot the Recording Control Unit, and see if the symptom persists us.
or not. If yes,
contact
FGB (CKA-137) :
Fault in a circuit board or setting data
Exchange the FGB.
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
Upload a configuration file which is set up for a connecting Radar unit to the FGB by the
Maintenance software.
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
Exchange a fan in the NWP-46.
Faulty wiring between the Power Supply Unit and the Main Control Board
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
Check the W103 cable connection.
111
DOC No. 7ZPJD0387C
8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
Symptom Causes
ERROR CODE: “80__” lights up.
Faulty wiring between the Remote Maintenance
Board and the Main Control Board
ERROR CODE: “81__” lights up.
Fault in the Remote Maintenance Board
Fault in the Main Control Board
Fault in the Remote Maintenance Board
Actions to be taken
Check the wiring between the Remote
Maintenance Board and the Main Control
Board.
Check the LAN communication by a PING command.
MCB: PING 192.168.110.3
FGB: PING 192.168.60.3
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
RMB (CDK-287) :
Fault in a circuit board or setting data
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
RMB (CDK-287) :
Fault in a circuit board or setting data
Exchange the RMB.
Reboot the Recording Control Unit, and see if the symptom persists
or not. If yes,
contact us.
RMB (CDK-287) :
Fault in a circuit board or setting data
Exchange the RMB.
DOC No. 7ZPJD0387C
112
8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
8.3. LED Display of LAN Connector
An LED is incorporated into every LAN connector to display the status. The units equipped with the LAN connector are:
1) HUB Unit on the Main Control Board
2) HUB Unit on the Remote Maintenance Board
3) Frame Grabber Board
The lighting specifications of the LEDs of the Main Control Board and the Optional Board:
LED Name
LINK/ACT LED
(Yellow)
SPEED LED
(Green)
Lighting Specifications
Lights when the LINK is established
Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
Lights when the LINK is established on 100BASE-TX.
Off when the LINK is established on 10BASE-T.
Lights or off in normal operation
The lighting specifications of the LEDs of the Frame Grabber Board:
LED Name Lighting Specifications
LINK LED
(Green/Orange)
ACTIVE LED
(Yellow)
Lights green when the LINK is established on 100BASE-TX.
Lights orange when the LINK is established on 10BASE-T.
Lights green continuously in normal operation.
Check the wiring and the power source when it is off.
Lights at the time of receiving or sending data.
Blinks in normal operation
8.3.1. Recording Control Unit NDV-1800/1850
1) LED Display of the LAN connector of the Main Control Board and the Remote Maintenance Board
LINK/ACT LED (YELLOW)
SPEED LED (GREEN)
FIG.
9-1: LAN C
ONNECTOR OF THE
M
AIN
C
ONTROL
B
OARD AND THE
R
EMOTE
M
AINTENANCE
B
OARD
113
DOC No. 7ZPJD0387C
8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide
2) LED Display of the LAN connector of the Frame Grabber Board
LINK / SPEED LED (GREEN/ORANGE)
ACTIVE LED (YELLOW)
FIG.
9-2: LAN C
ONNECTOR OF THE
F
RAME
G
RABBER
B
OARD
DOC No. 7ZPJD0387C
114
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
9. MAINTENANCE
9.1. Parts list for Maintenance
Unit
Recording Control Unit
Operation Panel Unit
Option Unit
Digital Signal Converter
Digital Signal Converter
Radar I/F unit
NCT-72
NCT-63
NWP-46
Model
NDV-1800
/1850
NCG-169
Parts
Mother Board (VDR)
Mother Board (S-VDR)
Main Control Board
Audio Recording Board
Frame Grabber Board
Remote Maintenance Board
Audio Junction Board
NSK Interface Board
AC/DC Power Supply Board
Thermo Sensor Board
Battery
CF Card
CF Card (4GB)
Card adaptor
FAN of UPS
Operation Panel Board
Dry Contact Control Board
Dry Contact Input Board
Line Filter Board
PSU
A/D Convert Board
Dry Contact Control Board
Dry Contact Input Board
DSC Chassis
Line Filter Board
PSU
A/D Convert Board
PSU
FAN
Line Filter Board
CDJ-2333
CQD-2081
CBJ-147
AES30-12
CEF-60
CDJ-2333
CQD-2012
CWB-1332
CBJ-147
AES15-12
CEF-60
AES15-5
7BFNA4001
CBJ-147
Parts code
CQD-2040
CQD-2057
CDJ-2304
CHA-387
CKA-137
CDK-287
CQD-2041
CHM-378
CBM-１68
CHG-213
7ZBJD0006B
7HRJD0002
7HRJD0003
5JWYF00002
7ZBJD0010
CCK-935
*op: Option
VDR S-VDR
● -
-
●
●
●
● ●
● op
● -
● op
●
●
●
●
●
●
●
●
● ● op op
● ●
Spare parts
● ●
115
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
9.2. How to replace the fans
If a fan alarm buzzer of the Power Supply unit (NBL-327) sounds, replace the fans with spare ones.
1) Turn off the Power Supply Unit of the Recording Control Unit.
2) Turn off the circuit breaker of the electricity distribution board, to which the Recording Control Unit is connected.
3) Remove the power input junction connector, J201and J202, which is mounted below the left of the Power
Supply Unit.
4) Remove the power output connector, J40, J402 and J403 which is mounted on the upper side of the
Mother Board.
5) Open the clamp fastening the power output cable.
6) Undo the 2 fastening screws of the Power Supply Unit
7) Pull the Power Supply Unit out of the Recording Control Unit slowly.
8) Remove the 2 fan connectors, J309 and J310, in the front of right side of the Power Supply Unit.
9) Pull each of the fan cables out of the cable holes.
10) For each fan, undo the 8 fastening crews.
11) In the reverse way, mount new fans on the Power Supply Unit, and put the Power Supply Unit into the
Recording Control Unit.
12) Be careful that direction of both fans is outward.
FIG. 9-3: Fans in the Power Supply Unit
DOC No. 7ZPJD0387C
116
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
9.3. How to replace the battery
Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use with non-specified applications and use after the expiry date.
Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by heat.
The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your clothes or skin, wash off with clean water. When the liquid infringes into your eye, wash with clean water immediately then go to a doctor.
Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them the replacement and recycle.
When to replace the battery is written in the label on the front panel of the battery. Replace the battery before its life expires. The procedures to replace it are:
1) Turn off the Power Supply unit of the Recording Control Unit.
2) Turn off the circuit breaker of the electricity distribution board to which the Recording Control Unit is connected.
3) Remove the battery connector, J404, which is mounted lower side of the Mother Board.
4) Remove the connector for measuring the temperature of the battery, J405, which is mounted lower side of the Mother Board.
5) Undo the 2 fastening screws of the Battery
6) Pull out the battery unit slowly. (The battery unit weighs about 5kg. Hold the bottom, instead of holding its sides, to draw it out completely. It does not have a stopper, so pull it out slowly and carefully.)
7) Undo the 4 screws for fastening the battery anchor.
8) Remove the battery anchor.
9) Remove the battery. (Watch out! The battery weighs about 5kg.)
10) Mount a new battery.
11) In the reverse way, fasten the battery in the Power Supply Unit.
12) Put the Power Supply Unit in the Recording Control Unit.
13) Place the two connector to the Mother board.
117
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
Thermo-sensor board is attached on the battery.
FIG. 9-4: Battery in the Power Supply Unit
DOC No. 7ZPJD0387C
118
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
9.4. Checking a Connection cable in the RCU
These lists show each signals of assembling cable. Refer to these lists for checking a wiring-break.
8 W104
19 W108
PIN numbers
7ZCJD0278 10
10 W101
11 W102
7ZCJD0275 3
7ZCJD0276 2
12 Z101 7ZBJD0006 2
13 W111 7ZCJD0282 4
14 W112 7ZCJD0283 6
15 W109 7ZCJD0284 8
16 W110 7ZCJD0284 8
17 W106 7ZCJD0280 50
18 W107 7ZCJD0281 15
7ZCJD0281 15
9.4.2. Signals of Each cables
No. Part
No.
Code Connection list
Part No Pin No.
Connection Signal
AC Power switch
Blackout test switch
FAN
FAN
Connection
Unit
PSB(CBM-168)
Part No.
Unit
J301
J302
PSU Chassis
J303
J304
J305
J309
J310
J306 MB
(CQD-2040/2057)
Part No.
J201
J202
S201
S202
FAN
FAN
J403
PSU control and Thermo sensor
AC input (junction)
AC output (junction)
Battery
LAN
LAN
J308
J201
J202
RCU Chassis
J401
TB101
TB102
Battery -
TSB(CHG-213) -
MCB(CDJ-2304)
MB
(CQD-2040/2057
J404
J405
J409
J503 FGB(CKA-137) J802
CH1 RGB signals
CH2 RGB signals
ARB(CHA-387) J602 AIB(CQD-2041) J901
FGB(CKA-137) J803 BNC connector J101-
J105
J804 J106 -
J110
Part No.
J201
Remark
AC input junction
4 S202 7SCJD0002 J305
2
3
2
2, 3
3, 4
1, 2
1
2
3
2
Signal
U
V
E
U
V
SW1 (ON: CLOSE)
SW2 (ON: CLOSE)
SW1 (ON: CLOSE)
SW2 (ON: CLOSE)
SW (ON: OPEN)
+12V
GND
Alarm
DC+24V
GND
J202 AC output junction
(Dual contact)
(Dual contact)
S202
FAN
Normal: H / Alarm: L
119
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
No. Part
No.
Code Connection list
Part
No
Pin No. Signal
2
3
4
5
6, 7
8
9, 10
10
9
3
1
2, 4, 5, 6, 8
10 W101 7ZCJD0275 J201 1
2
3
11 W102 7ZCJD0276 J202 1
2
12 Z101 7ZBJD0006 - 1
2
13 W111 7ZCJD0282 - 1
2, 3
4
15 W109 7ZCJD0284 J503
16 W110 7ZCJD0284 J502
17 W106 7ZCJD0280 J602
18 W107 7ZCJD0281 J803
19 W108 7ZCJD0281 J804
7, 8
1, 2, 3
4
1, 2
3, 6
4, 5, 6, 8
5, 6, 30, 31
7, 8, 32, 33
9, 10, 34, 35
11, 12, 38, 39
13, 14, 40, 41
15, 16, 42, 43
19, 20, 44, 45
21, 22, 46, 47
23, 24, 48, 49
26, 27
1, 2
28, 29
3, 4, 17, 18,
25
36, 37, 50
1 / 6
2 / 7
3 / 8
14 / 10
13 / 11
4,5
9, 12, 15
L
N
E
Stop the backup DC
Blackout detection
Stop the un-backup DC
FAN alarm
DC for thermo sensor (VS)
Thermo sensor output (VOUT)
Thermo sensor GND
Check a connection with PSU
Backup DC +5V
Un-backup DC +5V
Backup DC +12V
Un-backup DC: +12V
Backup DC +24V
GND
L
N
DC+24V
GND
DC for thermo sensor (VS)
Thermo sensor output (VOUT)
Thermo sensor GND
Un-backup DC +5V
GND
Synchro / Step: GRY_1, 2, 3
Pulse : SPEED+
Tx+, Tx-
RX, Rx-
MIC1: MIC1+, MIC1- SPK+, SPK-
MIC2: MIC1+, MIC1- SPK+, SPK-
MIC3: MIC1+, MIC1- SPK+, SPK-
MIC4: MIC1+, MIC1- SPK+, SPK-
MIC5: MIC1+, MIC1- SPK+, SPK-
MIC6: MIC1+, MIC1- SPK+, SPK-
MIC7: MIC1+, MIC1- SPK+, SPK-
MIC8: MIC1+, MIC1- SPK+, SPK-
MIC9: MIC1+, MIC1- SPK+, SPK-
VHF1: VHF1+, VHF1-
VHF2: VHF1+, VHF1-
VHF3: VHF1+, VHF1-
AGND
RED / SHIELD
GREEN / SHIELD
BLUE / SHIELD
Vs / SHIELD
Hs / SHIELD
SHIELD
N.C.
Part
No.
J402
Remark
Stop: H / Normal: L
Blackout: L / Normal: H
Stop: H / Normal: L
ALARM: L / Normal: H
+12V
GND
Connection: L / Dis-cnct: H
TB101 AC input junction
TB102 AC output junction
J802
J702
J901
– RGB signals
J105
BNC connector x5
J106 –
J110
120
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
9.5. Connection table of each Terminals
Unit Part No. PIN No. Signal Connection data
MB (CQD-2040 / 2057） TB406
2 Rx1-
4 Rx2-
6 Rx3-
8 Rx4-
10 Rx5-
12 Rx6-
14 Rx7-
16 Rx8-
18 Rx9-
20 Rx10-
22 Rx11-
24 Rx12-
TB402
Connection equipment
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Option unit
VDR transmits an error sentence.
121
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
Unit Part No. PIN No.
MB (CQD-2040 / 2057） TB401
Signal Connection data
2 GND
Normal: AC open
Connection equipment
Capsule
NDH-316 / 317
Alarm board
Alarm board
Normal AC open
10 PI1-
Main alarm /
Radar switcher
Main alarm /
Radar switcher
12 PI2-
14 PI3-
3
4
T / R+
T / R-
Main alarm /
GPS switcher
OPU DC power OPU
NCG-169
OPU RS-425 interface
Unit
AIB (CQD-2041）
Part No.
TB901-TB909
PIN No. Signal Connection data Connection equipment
Microphone 1 - 9
TB910-TB912
5 SPEAKER-
3 GND
DOC No. 7ZPJD0387C
122
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
Unit Part No. PIN No. Signal Connection data
MB (CQD-2040） TB404
2 Rx17-
4 Rx18-
6 Rx19-
8 Rx20-
10 Rx21-
12 Rx22-
14 Rx23-
16 Rx24-
TB405
2 Rx25-
Connection equipment
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
Unit
NIB (CHM-378）
Part No.
TB1001
PIN No. Signal Connection data
2 STEP2
3 STEP3
4 COM
TB1002
1 SYNC1
2 SYNC2
3 SYNC3
4 REF1
5 REF2
TB1003
1 PULSE+
Connection equipment
Gyro compass
Speed log
123
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
This page is intentionally left blank
DOC No. 7ZPJD0387C
124
10. CONNECTION BLOCK DIAGRAMS
10.1. System Diagram
10.1.1. VDR JCY-1800 o.2
o.1
.P.)
N
N
MIC8(W
(W.P.) MIC7
MIC5
MIC4
MIC2
MIC1 phone phone
8
Mic-1
Mic-4
Mic-2
Mic-5
Mic-7
Mic-
G
R
B
V synch
H synch
VHF Tele
VHF Tele
Q
-1Q
-1
Q
Q
-1
Q
YS YC
CYS-1
CS-1Q
2V
2V
2V
2V
2V
CS-1Q
*TT
*TTY
*TTY
*3C-
*3C-
*3C-
*3C-
*3C-
*TTY
* TTYCS
S-1
S-1
YC
YC
*TT
*TT
* TTYCS
S-1 YC *TT
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
ase ph
.5
C-2
V 60Hz 1
*DPY
AC220
YC-2 * MP
YC-7 * MP
YC-4 * MP d)
] d)
(Yar og [Pulse
(Yar ynchro] d) (Yar
TEP] s [S pas ass [S
Speed L
Gyro Com
Gyro Comp ributor
YC-xx
YCS-x * TT d) (Yar
Analog
* MP d) tact
(Yar
Dry Con ributor
From AC Dist
From AC Dist
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1
CS-1Q
CS-1Q
CS-1Q
CS-1Q
* TTY
* TTY
* TTY
* TTY d) ss d) og d)
AIS d) d) r d)
C) d) der d) d) d) d) ph d) tem
(Yar
Other
(Yar ometer
(Yar
(Yar
(Yar
(Yar d)
Sys
Other
(JR
(Yar
Othe
(Yar
(Yar elegra
Indicator nd Radar
Auto Pilot
(Yar ompa
(Yar
DGPS
(Yar
(Yar
Speed L
Anem
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
* TTY
Echo Soun
X-Ba
Gyro C
Engin T r Angle te Control
Rudde
Remo
YC-xx
YCS-x * TT d) og
(Yar
Anal
* MP d) ct
(Yar
Dry Conta
125
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.1.2. S-VDR JCY-1850
Q CS-1 *TTY
2
1
No.
No.
lephone lephone VHF Te
VHF Te
* TTYCS
* TTYCS
-1
-1
.P.)
.P.) (W
7(W MIC
MIC8 8 Mic-
Mic-7
5
4 MIC
MIC
4 Mic-
Mic-5
2
1 MIC
MIC 2
1 Mic-
Mic-
1Q
-1Q YS
CYS-
*TTYC
*TTY
Q
Q S-1
CS-1 *TTY
*TTYC
Q
Q
S-1
S-1
*TTYC
*TTYC
V synch
H synch
B
G
R
*3C-2V
*3C-2V
*3C-2V
*3C-2V
*3C-2V hase
5 z 1 p 0H
C-2.
0V 6
*DPY
AC22
-2 YC * MP
-7 YC * MP
-4 YC * MP
]
(Yard) ulse [P
(Yard) ro] ynch
(Yard)
TEP] ss [S ss [S d Log
Compa
Spee
Compa
Gyro
Gyro
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1 YC
YC
YC
YC
YC
YC
YC
YC
YC
YC
YC
YC
S-1Q
S-1Q
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TT
* TTYC
* TTYC d) d)
(Yar dicat
(Yar
Pilo
(Yar rap
(Yar omet
(Yar unde
(Yar pas
(Yar d Log
(Yar
AIS d) s d) t d) d) or d) r d) er d) h d) m d) r
C) ar d) r r d)
(Yar
Othe
Othe
(JR
(Yar
Othe
(Yar
DGPS
(Yar
(Yar l Syste nd Rad n Teleg
Spee
Com e In
Auto o So Ech ngl
Anem
Gyro
X-Ba
Contro
Engi er A ote
Rudd
Rem
126
DOC No. 7ZPJD0387C
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2. Interconnection Wiring Diagrams
10.2.1. NDV-1800/1850 Recording Control Unit – Page 1 -
NIT: N PANEL U
ION BOX:
NCG-169 / TB1101
OPERATIO
NQE-3163 / TB1
CONNECT
+ T/R
T/R-
GND
+12V
TXN
TXP
RXP
RXN
ND
24V
2: G
1: + t pair
5 m) rproof ate gory-
(Max. 30
* Cate
S-1.5
cable with w
Ethernet shield twis
S-1Q YC *TT
E CLAMP
E CLAMP
PYCY *D
CABL
CABL
+
PI2+
PI1-
PI1
PI2-
PI3+
PI3-
T/R
T/R+
GND
+12V
A
C
B
C
B
A
24V
GND
127
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.1 NDV-1800/1850 Recording Control Unit – Page 2 - nit: nit: it:
area roof rea e area e a ophone U ophone U ing ea
Consol
BD W hone Un
T-162
Waterp rt tabl
T-161
Micr
T-161
Micr
ST
NV
Microp
No.8
ion ar
Cha
NV
No.4
Bridge
NV
No.2
nit: nit: n Workstat
area nit: proof phone U nd area phone U ing icatio
2
RT W
162 ing Sta
161
-16 ophone U mun
Micro
Micro
PO
NVT
Micr
No.7 Water
Com
NVT-
No.5
Steer
NVT-
No.1
V
V
3C-2
3C-2
Q
-1
-1
S-1
S-1Q
-1Q
-1Q
-1Q
-1Q
* TTYCY
* TTYCY
* TTYCS
* TTYCS
* TTYCS
* TTYCS
* TTYCS
* TTYCS
C
C
H
H
C
H
C
H
GND
GND
C
H
C
H
GND
C
H
C
H
GND
GND
C
H
C
H
GND
C
H
C
H
GND
GND
C
H
Shield ield Sh
Shield
C
H
GND
V 3C-2
C
H
C
H
C
H
C
H
C
H
C
H
C
H
V 3C-2
V 3C-2
128
DOC No. 7ZPJD0387C
S-2.5
PYC * D
5 -1.
* DPYCS
U V
* TTYCS-1
* TTYCS-1
* TTYCS-1
P LAM BLE C CA
P LAM BLE C CA
P LAM BLE C CA
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.1 NDV-1800/1850 Recording Control Unit – Page 3 -
RX-
RX+
RX-
RX+
RX-
RX+
RX+
RX-
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
TX-
TX+
GND
RX-
RX+
TX+
TX-
GND
RX-
RX+
TX-
TX+
GND
RX-
RX+
TX+
TX-
GND
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
P LAM BLE C CA
RX-
RX+
* TTYCS-1
129
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.1 NDV-1800/1850 Recording Control Unit – Page 4 -
AMP CABLE CL
LPE
LP
PYCS-2 * M
AMP CABLE CL
R1
S3
R2
S2
S1
PYCS-7 * M
COM
AMP CABLE CL
S2
S1
S3
PYCS-4 * M
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
S-1
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
* TTYC
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
CABLE CL
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
RX-
RX+
TX+
TX-
GND
RX-
RX+
TX+
TX-
GND
RX-
RX+
TX+
TX-
GND
RX-
RX+
TX+
TX-
GND
130
DOC No. 7ZPJD0387C
10.2.2. NQE-3163 Connection Box
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
131
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.3. NVT-161 / NVT-162 Microphone Unit / Waterproof Microphone unit
MICROPHONE UNIT
NVT-161
NVT-162
TB101
MIC SPKR
1
+ - s + -
2 3 4 5
MICROPHONE ALLOCATION
3
1 2 4 5
MICROPHONE
No.
7
8
5
6
9
3
4
1
2
LOCATION
Steering stand area
Bridge console area
(None Connected)
Chart table area
Communication workstation area
(None Connected)
PORT Wing area
STBD Wing area
(None Connected)
CONNCTION of NDV-1800/1850 connector
J901
J902
J903
J904
J905
J906
J907
J908
J909
J901 - J909
MIC 1 2 3 4 5
MIC SPK
AUDIO INTERFACE BOARD CQD-2041
*:yard supply cable
MICROPHONE UNIT (NVT-161) / WATERPROOF MIC UNIT (NVT-162):
INTERCONNECTION WIRING
DOC No. 7ZPJD0387C
132
10.2.4. VHF Line Connection
+ -
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
133
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.5. NCG-169 Operation Panel Unit
DOC No. 7ZPJD0387C
134
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
10.2.6. NCT-72 Digital Signal Converter – Page 1 -
ON
ON
ON
Steering modes override
Steering modes override
Steering modes override
CH29(-)
CH30(+)
CH30(-)
CH31(+)
CH31(-)
CH32(+)
CH32(-)
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
V
U
E
2.5
YCS* DP
CH29(+)
ON
ON Steering modes override
Steering modes override
CH27(-)
CH28(+)
CH28(-)
CH27(+)
ON Steering modes override
CH26(-)
CH26(+)
ON Steering modes override
CH25(-)
CH25(+)
ON Steering modes override
CH24(-)
CH24(+)
ON Steering modes override
CH23(-)
CH23(+)
ON Steering modes override
CH22(-)
CH22(+)
ON Steering modes override
CH21(-)
CH21(+)
ON Steering modes override
CH20(-)
CH20(+)
ON Steering modes override
CH19(-)
CH19(+)
ON Steering modes override
CH18(-)
CH18(+)
ON Steering modes override
CH17(-)
CH17(+)
ON Steering modes override
-19 YC * MP
CH9(-)
CH9(+)
CH8(-)
CH8(+)
CH7(-)
CH7(+)
CH6(-)
CH6(+)
CH5(-)
CH5(+)
CH4(-)
CH4(+)
CH3(-)
CH3(+)
CH2(+)
CH1(-)
CH2(-)
CH1(+)
CH10(+)
CH10(-)
CH11(+)
CH11(-)
CH12(+)
CH12(-)
CH13(+)
CH13(-)
CH14(+)
CH14(-)
CH15(+)
CH15(-)
CH16(+)
CH16(-)
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
Steering modes override
PYC-19 * M
135
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.6 NCT-72 Digital Signal Converter – Page-2 -
DOC No. 7ZPJD0387C
136
10.2.6 NCT-72 Digital Signal Converter – Page-3 -
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
8 (-) CH
CH7 (+)
-) CH6 (
CH6 (+)
CH5 (-)
CH5 (+)
-)
+)
CH4 (
CH4 (
P RAM CABLE C r h orde
10V] grap
[+/-
Tele
-1 * TTYCS
P RAM r de
CABLE C
V] aph or legr Te
[+/-10
-1 * TTYCS
P RAM CABLE C r orde
10V] raph
[+/-
Teleg
-1 * TTYCS
) CH3 (-
CH3 (+)
)
+)
CH2 (-
CH2 (
-)
+)
CH1 (
CH1 (
CH0 (-)
CH0 (+)
137
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.7. NCT-63 Digital Signal Converter – Page 1 -
DOC No. 7ZPJD0387C
138
10.2.7 NCT-63 Digital Signal Converter – Page-2 -
9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide
8 (-)
+)
CH
CH7 (
)
)
CH6 (-
CH6 (+
) CH5 (+
CH5 (-)
CH4 (-)
CH4 (+)
RAMP BLE C CA
Telegraph order
10V] [+/-
1 YCS* TT
RAMP BLE C CA
Telegraph order
10V] [+/-
1 YCS* TT
RAMP BLE C CA
[+/-10V]
Telegraph order
1 YCS* TT
+) CH3 (
CH3 (-)
2 (-) CH
CH2 (+)
CH1 (-)
CH1 (+)
-)
+)
CH0 (
CH0 (
139
DOC No. 7ZPJD0387C
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide
10.2.8. NWP-46 Radar Interface Unit
DOC No. 7ZPJD0387C
140
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)
11.1. NDV-1800 Recording Control Unit of VDR
(4)
J1101
(50)
J901
CF Card
CF
J504
J503
VDR-LAN
J502
W108
LAN cable
7ZCJD0284
W109
LAN cable
7ZCJD0284
(50)
J602
OP ST
RDING
P TO
RT TA
CKUP BA
MEDIA
CF CARD
RES
RECO
REC S
J703
JRC-LAN
J702
J501
J406 (90)
J701
J407 (90)
(10)
J401 J402
(8) (2)
J403
15
B1 Input
UB
J803
(15)
RG
D-S
(15) t pu
B15
J804
2 In RGB
D-SU
(8)
01 J10
J801
J408 (64)
(8)
J409
0036 JTJD 6 7 TB40
5
3
D003
TB40
7JTJ
0033 JTJD 4 7 TB40
030 TJD0 7J TB401
33 00 JTJD 5 7 TB40
1 003
(2)
J404
JTJD 2 7 TB40
(4)
J405
(3)
J309
(10)
J308
DC Power out
(8)
J307
UPS
Control
Thrm.
Sensor
(2)
J306
BATT
FAN
(3)
0 J31 J303
AC line
(4)
SW e
(4)
SW
. lin
J304
Batt
J305
(2)
SW up TEST Back
141
DOC No. 7ZPJD0387C
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.2. NDV-1850 Recording Control Unit of S-VDR
J1101
(4)
(50)
J901
CF Card
CF
J504
J503
VDR-LAN
J502
OP ST
P
T
TO
RDING
STAR RE
RECO
REC S
CKUP BA
MED
CF CARD
W109
LAN cable
7ZCJD0284 Option
(50)
J602
J501
J406 (90)
J401
(10) (8)
J402
(2)
J403 t
15
(15)
J803
B1 Inpu
UB
RG
D-S B15
(15)
J804
B2 Input RG
D-SU
J801
J408 (64)
6 TJD003 6 7J TB40
0035 7JTJD
TB403
(8)
J409
(8)
J1001
0 JD003 7JT TB401 D0031 7JTJ TB402
(2)
J404
(4)
J405
(3)
J309
(10)
J308
DC Power out
(8)
J307
UPS
Control
Thrm.
Sensor
(2)
J306
BATT
FAN
(3)
J310 ne
J303
AC li
(4)
SW e
J304
(4)
SW
. lin Batt
SW up TEST
J305
(2)
Back
142
DOC No. 7ZPJD0387C
11.3. NCG-169 Operation Panel Unit
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
1 J110
143
DOC No. 7ZPJD0387C
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.4. NVT-161 Microphone Unit
DOC No. 7ZPJD0387C
144
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.5. NVT-162 Waterproof Microphone Unit (Option)
145
DOC No. 7ZPJD0387C
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.6. NCT-72 Digital Signal Converter 64CH (Option)
DOC No. 7ZPJD0387C
146
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.7. NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)
147
DOC No. 7ZPJD0387C
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.8. NCT-63 Digital Signal Converter 16CH (Option)
DOC No. 7ZPJD0387C
148
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.9. NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)
149
DOC No. 7ZPJD0387C
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide
11.10. NWP-46 Radar Interface Unit (Option)
DOC No. 7ZPJD0387C
150
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide
12. CONFIGURATION OF CONNECTION INTERFACE
12.1. Ship Identification Information
Items Information Remarks
Ship’s Name Not yet determined
IMO ID Not yet determined
12.2. Ship Specification Information (for reference to installation work)
Items Specifications Remarks
Rudder number
Engine type
Engine number
Shaft number
Propeller Type
Bow thruster
Stern thruster
Single
Diesel plant
1
1
FPP
None
None
12.3. Other Ships’ Information
Details of device
IEC61162-1 Sentence
Manufacturer Type Serial
Talker ID & Header
Date and Time DGPS JRC JLR-7700MKII GPZDA
Ship’s Position DGPS JRC JLR-7700MKII GPGGA
Items Specifications Remarks
Type of ship
Class of ship
Ship registration
Emergency Power Source
Place of RCU
Registry #
Tanker
NK
Panama
AC220V 60Hz
Wheelhouse
QQ-TAN-01/05-01
151
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide
12.4. List of Equipment and Connection interface
Port
No.
12.4.1. IEC61162-1/2 Connection Interface
*S-VDR: The “Port No. marked *” should be recorded when the data interface is IEC-61162 standard.
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.
JCY-1800/1850 can also record both all AIS data and radar images.
Equipment
Name
Manufacturer Model Serial # Data description
IEC61162-1/2 sentence
1
2
3
4
5*
6*
7*
8*
9*
AIS JRC JHS-182
Engine monitor NOLCONTROL system
10* Door status
11* Auto-pilot
DGPS JRC JLR-7700MKII Ship’s position
Local geodetic datum
Gyro Compass
Speed Log
Echo sounder
Anemometer
Fire detection system
Steering engine monitor
YDK
Consilium
JRC
NORCONTROL
Yard supply
YDK
CMZ700
SAL860
JFE-585
DATACHEIF
C-20
DATACHEIF
C-20
PT500
Date and Time
Ship’s Heading (Gyro: true)
Ground / Water speed
ZDA
GGA
DTM
HDT
VBW
VDO,VDM
ALR,TXT
DPT Depth
Wind direction
Wind speed
Fire alarms
System abnormal
Steering gear unit
No.1 S/G stop
No.1 S/G Overload
No.1 S/G Power Fail
No.1 S/G Phase Loss
No.1 S/G Hyd. Oil Low level
No.2 S/G stop
No.2 S/G Overload
No.2 S/G Power Fail
No.2 S/G Phase Loss
No.2 S/G Hyd. Oil Low level
Steering gear control unit
No.1 S/G Control Power Fail
No.2 S/G Control Power Fail
M/E Auto Shutdown
M/E Manual Shutdown
M/E Starting air pressure low
M/E Alarm panel system power fail
Bilge Alarm
Watertight door status
Fire door status
MWV
FIR
ALA
ETL
ALA
ALA
WAT
DOR
Hull door status
Rudder order, manual
Heading / Track control setting HTD
Rudder response, Automatic via auto-navigation system
Rudder response, manual RSA
12* ARPA/RADAR JRC
13* M/E Remote
Control System
JMA-9823 auto-navigation system (if fitted)
Own ship information
Recording RADAR selection
M/E RPM set order
M/E RPM actual response
M/E Remote Control system abnormal
M/E Telegraph power fail
OSD
PJRC
PRC
RPM
ALA
152
DOC No. 7ZPJD0387C
Port
No.
Equipment
Name
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
24
25
26
27
28
20
21
22
23
29
30
31
32
14
15
16
17
18
19
Manufacturer
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
Model Serial #
12.4.2. Connection Interface for Audio Signal equipment
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
Data description
IEC61162-1/2 sentence
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
1
2
3
5
6
3
4
1
2
9
7
8
Microphone # Microphone Location
Conning position
Bridge Console
Not connected
Chart table space
Not connected
Starboard Wing
Port Wing
Not connected
12.4.2.2. VHF Communication audio
VHF # Equipment Name Manufacturer Model
VHF Radio No.1
VHF Radio No.2
VHF Radio No.3
JRC
JRC
Not connected
JHS-32B
JHS-32B
Non-waterproof type
Non-waterproof type
Non-waterproof type
Waterproof type
Waterproof type
Remarks
Serial No. Location Specification Remarks
600-ohm
0-dBm unbalance
600-ohm
0-dBm unbalance
153
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide
12.4.2.3. RADAR Signal Contact Interface
Equipment Name Manufacturer Model Serial No.
X Band RADAR JRC JMA-9823-7XA
Specification
R/G/B/Hs/Vs: BNC connection
1024 x 728 pixels
Video: 0.7V peak at 75-ohm
Vs: 60 Hz / TTL / Negative
Hs: 48.36 kHz / TTL / Negative
4
5
6
7
8
1
2
3
Port
No.
12.4.2.4. Dry Contact
Equipment
Name
Manufacturer Model
No.1 S/G
Alarm Panel
No.2 S/G
Alarm Panel
9
10
11
12
Auto Pilot
P.A. main unit
Not yet decided Not yet decided No.1 S/G No voltage
No.1 S/G Overload
No.1 S/G Lost phase
No.1 S/G Control power failure
Not yet decided Not yet decided No.2 S/G No voltage
No.2 S/G Overload
No.1 S/G Low level of oil pressure
Not yet decided Not yet decided
No.2 S/G Lost phase
No.2 S/G Low level of oil pressure
No.2 S/G Control power failure
Auto pilot power source failure
Not yet decided Not yet decided
P.A Main unit (E/E/R)
[emergency alarm]
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
●
●
●
-----
-----
-----
-----
-----
Data description
IEC61162-1 sentence
Source
Device
ALA
Normal close ALA
Normal close ALA
Normal close
ALA
Normal close
Normal close
Normal close
Normal close
-----
-----
-----
-----
-----
-----
-----
-----
-----
Remarks
Primary X-band
RADAR
ALA
Normal close ALA
Normal close ALA
Normal close ALA
Normal close
ALA
ALA
ALA
ALA
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
-----
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12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide
12.5. Recording Data
Signals of sensors, bridge conversations, VHF communications, and RADAR images are recorded in chronological order to the final recording medium in the Protective Capsule Unit via the Recording
Control Unit. However, the information on the initial settings of the system configuration is recorded before the equipment is shipped from a JRC factory or at the time of its installation on the ship.
The Recording Control Unit records such signals with time-stamps at an interval of 0.01 seconds.
12.5.1. Timing of Data Acquisition
When and how such signals are recorded onto the Protective Capsule Unit varies with their types.
1) Data sentences from sensors / devices:
The signals from sensors / devices are recorded onto the Protective Capsule Unit as they are received.
2) Bridge conversations:
The signals of the conversations in the bridge are pooled, and then recorded at an interval of
1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit.
3) VHF communications:
The signals of the radio communications are pooled, and then recorded at an interval of 1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit.
4) RADAR images:
The signals of the RADAR images are pooled, and recorded at an interval of 15 seconds in the form of a data stream (not as a file) onto the Protective Capsule Unit.
12.5.2. Recording Capacity
Any data stream is recorded to the final recording medium in the Protective Capsule Unit. For each type of data, the memory area is assigned in the final recording medium and can store up to
12 hours’ recording in the specific format depicted below.
1) Data acquired from sensors or devices
Up to 73 sentences with the maximum number of 82 characters in each sentence. (i.e. approx. 6400 characters per second)
All AIS data can be recorded by increased storage capacity.
2) Bridge conversation data:
Up to 315 kB in audio data size per minute for each channel (a channel consists of 3 microphones). The maximum number of channels is 3 (i.e., 3 channels accounts for 9
microphones).
3) VHF communication data
Up to 180 kB in a single audio data size per minute for each channel (a channel consists of 3 VHF radiotelephones).
4) RADAR image data
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For a single frame size, up to 300 kB per 15 seconds.
Data are recorded continuously, and when they are overlimited, the old ones are deleted.
12.5.3. Memory Assignment of Each Data Format
The Protective Capsule contains a solid state Flash Memory array, which stores data. The
Protective Capsule Unit receives data from the Recording Control Unit via a TCP/IP-based network. The received data are then recorded to their corresponding memory areas assigned to the final recording medium in the Protective Capsule Unit.
The memory areas are assigned for the following data categories.
1) Settings of the system configuration
2) Sensor data in the form of IEC61162-1/2
3) Audio signal data of bridge conversations (ch #1: microphones 1-3)
4) Audio signal data of bridge conversations (ch #2: microphones 4-6)
5) Audio signal data of bridge conversations (ch #3: microphones 7-9)
6) Radio communication data from the VHF radio communication equipment (VHF 1-3)
7) RADAR video data
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13. Spare Parts
JCY-1800/1850 VDR/S-VDR Installation Guide
13. SPARE PARTS
13.1. Spare Parts List for the Recording Control Unit NDV-1800/1850
USE
SETS PER
VESSEL
SHIP NO.
ITEM
NO.
SPARE PARTS LIST FOR
NDV-1800/1850
RECORDING CONTROL UNIT
JCY-1800/1850
VOYAGE DATA RECORDER
NAME OF PART OUTLINE
(DIMENSION IN M/M)
QUANTITY REMARKS
PER
SET
PER
VESS
JRC CODE NO.
OF BOX
NO.
30
1 FUSE 4 - 8
MF60NR5
5ZFAA00103
2 FAN
15
MFR’S NAME
60
160
JAPAN RADIO CO. , LTD.
2 - 2 7ZBJD0010
DWG. NO H-7ZXJD0080
157
DOC No. 7ZPJD0387C
MFR’S NAME
13. Spare Parts
JCY-1800/1850 VDR/S-VDR Installation Guide
13.2. Spare Parts List for the Digital Signal Converter NCT-72/63
USE SHIP NO.
ITEM
NO.
SPARE PARTS LIST FOR
NCT-72/63
DIGITAL SIGNAL CONVERTER
JCY-1800/1850
VOYAGE DATA RECORDER
NAME OF PART OUTLINE
(DIMENSION IN M/M)
SETS PER
VESSEL
QUANTITY REMARKS
PER
SET
PER
VESS
JRC CODE NO.
OF BOX
NO.
30
1 FUSE 1 - 2
MF60NR3.15
5ZFAA00138
JAPAN RADIO CO. , LTD. DWG. NO 7ZXJD0092
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13. Spare Parts
JCY-1800/1850 VDR/S-VDR Installation Guide
13.3. Spare Parts List for the Radar Interface Unit NWP-46
SHIP NO.
ITEM
NO.
SPARE PARTS LIST FOR
NWP-46
RADAR INTERFACE UNIT
JCY-1800/1850
VOYAGE DATA RECORDER
NAME OF PART OUTLINE
(DIMENSION IN M/M)
USE
SETS PER
VESSEL
QUANTITY REMARKS
PER
SET
PER
VESS
JRC CODE NO.
OF BOX
NO.
30
1 FUSE
MF60NR2
5ZFAA00136
1 - 2
2 FAN
15
MFR’S NAME
60
JAPAN RADIO CO. , LTD.
1 - 1 7BFNA4001
DWG. NO H-7ZXJD0093
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13. Spare Parts
JCY-1800/1850 VDR/S-VDR Installation Guide
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DOC No. 7ZPJD0387C
160
14. Maintenance Check List
JCY-1800/1850 VDR/S-VDR Installation Guide
14. MAINTENANCE CHECK LIST FOR VDR/S-VDR
Ship’s Name:
Date:
Installation Check List for VDR / S-VDR
Ship’s Information
Ship’s General Information
Items Information
Ship’s Name
IMO Number
Type of Ship
Flag State
Classification Society
Ship’s Propulsion /Rudder System Configuration
Items Specifications
Number of Rudder
Main Engine type
Number of Main Engine
Number of Shaft
Type of Propeller
Bow Thruster
Stern Thruster
Remarks
Remarks
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JCY-1800/1850 VDR/S-VDR Installation Guide
Records for Inspections For Initial Installation of VDR / S-VDR
1. Inspection
Ship’s Name
IMO Number
Place of Inspection
Date of Inspection
Attachments for records
Ship’s Information (Up-date etc.)
General Condition
Verification of the VDR/S-VDR functions
Verification of Input date and Data stored in the capsule
Installation Check List
Input Data as at / / /
Data/Output Information in the capsule
2. VDR Information
Product Manufacturer
Name/Model
Serial Number
Certificate Number
Installation Date
Manufactured Date
3. Manuals
Installation Manual
Operation Manual
Playback Equipment Operation Manual
DOC No. 7ZPJD0387C
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15. Annual Inspection
JCY-1800/1850 VDR/S-VDR Installation Guide
15. ANNUAL INSPECTION
15.1. Declaration on completion of annual inspection for VDR
DECLARATION ON COMPLETION OF ANNUAL INSPECTION
FOR VDR PERFORMANCE TEST
To Date:
Vessel :
(Name)
IMO Number :
1. This is to certify that the annual inspection for the VDR on board the captioned vessel have been completed satisfactorily as follows.
1) Date of Completion of Inspection:
2) Place of Inspection:
3) Name/Model of VDR:
4) Serial Number:
5) Manufacturer:
6) Certificate Number of Type approval:
2. The items of performance test have been examined and recorded in accordance with the requirements of SOLAS
V/18.8 and found to be in compliance with the IMO Resolution A.861(20) .
□ Annual Inspection Check □ Ship’s Information up-date
□ General Condition □ Verification of the VDR Functions
□
Verification of Input Data and Data Stored in the Capsule
(□ Tick as appropriate)
Inspection Company:
Signature of Inspector:
(Name: )
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15.2. Declaration on completion of annual inspection for S-VDR
DECLARATION ON COMPLETION OF ANNUAL INSPECTION
FOR S-VDR PERFORMANCE TEST
To Date:
Vessel :
(Name)
IMO Number :
3. This is to certify that the annual inspection for the S-VDR on board the captioned vessel has been completed satisfactorily as follows.
1) Date of Completion of Inspection:
2) Place of Inspection:
3) Name/Model of S-VDR:
4) Serial Number:
5) Manufacturer:
6) Certificate Number of Type approval:
4. The items of performance test have been examined and recorded in accordance with the requirements of SOLAS
V/18.8 and found to be in compliance with the IMO Resolution MSC.163(78) .
□ Annual Inspection Check
□
General Condition
□ Ship’s Information up-date
□ Verification of the S-VDR Functions
□
Verification of Input Data and Data Stored in the Capsule
(□ Tick as appropriate)
Inspection Company:
Signature of Inspector:
(Name: )
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15. Annual Inspection
JCY-1800/1850 VDR/S-VDR Installation Guide
15.3. Annual Inspection Procedures
A. Information of Ship and VDR
Information of ship and VDR are checked at first.
No. Procedure
1 Check the Ship name, IMO number and ship type.
2 Check the VDR type, serial number, manufactured date, installed date and type approval number.
B. General Inspection
1. Installation condition of component units
1
2
3
4
Check the installation condition of each component unit.
Check the connection condition of external wiring.
Check the installation condition of each cable.
Make sure that the label and nameplate of each component unit are correctly fitted.
1.1 Installation condition of the Capsule
1
2
3
4
Check the condition of the capsule circumference.
Check that no damage or corrosion on the release lever is found.
Check that no submergence inside the connection box for the capsule is found.
Check the visibility of marking and retro-reflective materials shall be clear.
5
7
Check that no fading of the seal or the painting color of fluorescent orange is found.
6 Check that no damage or corrosion on the water switch pin of the underwater acoustic beacon is found.
Check that the validity term of the battery of the underwater acoustic beacon is left more than one year.
8 Connect the digital tester to the water switch pin of the underwater acoustic beacon. Check if the battery voltage of the underwater beacon is DC2.97V or more. If you use an analog tester, the voltage of the beacon may be measured lower than the necessary value although the actual voltage is normal.
1.2 Installation condition of the Recording Control Unit
1
2
3
4
Check that the validity term of the UPS battery is left more than one year.
Check the input voltage.
Check the output voltage.
Check the output voltage for the capsule.
1.3 Installation condition of the other component units
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1 Check the input voltage.
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2. Functional inspection
1
2
3
4
5
6
Make sure that on cutting off the power supply from ship’s main, VDR power management shall shift to battery backup mode, which is to supply power source from built-in batteries.
Make sure that on cutting off the power supply from ship’s main, audible and visible alarms shall occur. (Audible alarm shall terminate after 2 minutes.)
Check that no sensor error occurs when all sensors are in normal condition.
Check that no microphone error occurs.
Check that no video board (Frame Grabber Board) error occurs.
Check that no capsule error occurs.
7
8
Check that no initial error occurs.
Check that no BER error occurs.
9 Check that no power supply error occurs.
10 Check that no other errors occur.
11 Make sure that pressing the “RECORD STOP” button shall terminate data recording on the capsule.
12 Make sure that pressing the “RECORD RESTART” button shall restart data recording on the capsule.
13 Make sure that pressing the “ALARM ACK” button shall terminate an alarm buzzer.
3. Validity and verification of recording data /
Serviceability check of sensors and devices
Verify the recording data acquired from sensors/devices is conformable to the connected equipment and interface condition that are described in final drawing (last plan). In addition, check serviceability and accuracy of sensors and/or devices connected to VDR system.
3.1 Configuration data
1
3
Check the recording of the ship name and IMO number by the maintenance software.
2 Check the recording of the type approval country and the certificate number by the maintenance software.
Check the recording of the software version number by the maintenance software.
4 Check the recording of the registrants of the initial configuration data and the amendment configuration data by the maintenance software.
5 Check the recording of the registration dates of the initial configuration data and the amendment configuration data by the maintenance software.
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3.2 Sensor data
1
2
3
4
Date and time data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Ship’s position data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Ship speed data (either over-the-ground or through-water) shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Ship’s heading data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
5 Water depth data from echo sounder shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
6 Rudder order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
7 Actual rudder angle (rudder response) data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
8 Engine order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
9 Engine order response data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
10 Hull door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
[* In case of the RO-RO passenger ship that is obliged to indicate to the bridge.
11 Watertight door status data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
12 Fire door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
13 Hull stress monitoring data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to install by IMO regulation.]
14 Wind direction and speed data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
[* If fitted with wind direction and speed meter (anemometer).]
3.3 Bridge Audio data
signals played back. Check the installation positions of the microphones. And check number of the installed microphone.
1 Audio signals from VHF radiotelephone connected to VDR system shall be recorded continuously.
And VHF audio signals are played back. Check the output equipment. And check number of the connected VHF radiotelephones.
3.5 RADAR Video data
1 Video signals from selected RADAR/ARPA equipment connected with VDR system shall be recorded every 15 seconds. And video signals are played back. Check the output equipment.
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3.6 Main Alarm data
-
1
2
3
Main alarm data on the bridge shall be acquired and recorded. Check that the data is accurately acquired.
Main and auxiliary steering gear power unit alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Main and auxiliary steering gear control system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Steering gear, low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
4 Propulsion machinery remote control system failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
5 Propulsion machinery low starting air pressure alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
6 Automatic shutdown of propulsion machinery alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
7 Fault requiring action by or attention of the OOW data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
8
9
*b
Alarm system normal power supply failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Watertight door low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
10
*b
11
*b
12
*b
Watertight door low gas pressure, loss of stored energy alarm data shall be acquired and recorded.
Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Watertight door electrical power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
High water alarm data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
13
*b
14
*b
Shell door position indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Water leakage detection indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
15
*c
Local automatic halon release alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
16 Fire detection in automated or remotely controlled machinery space alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
17 Fire detection or automatic sprinkler operation alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
18
*b
19
*b*c
Smoke detection system power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Smoke detection system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
20
*c
21
*c
Halon system loss of container alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
Halon system electric circuit fault or power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
22
*c
Halon system-hydraulic or pneumatic pressure loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
23 Personnel alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.
*a These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling units.
*b Applicable to vessels constructed on or after February 1992.
*c These alarms may be omitted if they are provided at the central fire control station.
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Activa
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Key Features
- Records navigation, communication, and other critical data for voyage analysis
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- Supports remote maintenance and diagnostics for efficient troubleshooting
- Offers GPS synchronization for accurate timekeeping