HoistFitness RS-1102 Owner Manual

OWNER'S MANUAL
RS-1102-A
BICEPS CURL
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
Customer Service
MACHINE CODE
(800) 548-5438
(858) 578-7676
Fax
A10
(858) 578-9558
OWNER'S MANUAL
CONTENTS
INSTRUCTIONS ..................................................................... 02
FRAME ASSEMBLY .............................................................. 04
PRE-ASSEMBLY.................................................................... 18
DECAL PLACEMENT............................................................. 19
DECAL REFERENCE............................................................. 20
PART LIST............................................................................... 21
ABBREVIATIONS................................................................... 24
BOLT SIZING CHART............................................................ 25
WASHER SIZING CHART...................................................... 31
MAINTENANCE SCHEDULE................................................. 33
GENERAL MAINTENANCE INFORMATION........................ 34
WEIGHT TRAINING TIPS....................................................... 35
EXERCISE LOG...................................................................... 36
LIMITED WARRANTY............................................................ 37
PAGE 01
RS-1102-A ASSEMBLY
OWNER'S MANUAL
INSTRUCTIONS
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
TOOLS REQUIRED
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
Two People
RS-1102-A ASSEMBLY
PAGE 02
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
PAGE 03
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
ALTERNATE WEIGHT CAGE POSITION
ALTERNATE POSITION
THE ROC-IT WEIGHT CAGE IS DESIGNED TO BE INSTALLED ON EITHER THE
LEFT OR RIGHT SIDE OF THE RS-1102-A IN ORDER TO ACCOMODATE THE USER.
RS-1102-A ASSEMBLY
PAGE 04
OWNER'S MANUAL
FRAME ASSEMBLY
*ASSEMBLE WEIGHT CAGE FIRST*
NOTE:
- WRENCH TIGHTEN HARDWARE (45 & 46).
- HAND TIGHTEN ALL OTHER HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
65
ENSURE THE USE OF
WEIGHT STACK #2
64
61
45
60
59
36
46
66
59
2
61
54
23
59
63
66
139" 3530
PAGE 05
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
65
53
61
37
61
64
5
7
64
61
77
23
63
59
64
61
61
56
2
66
59
47
26
27
61
54
40
RS-1102-A ASSEMBLY
PAGE 06
OWNER'S MANUAL
FRAME ASSEMBLY
*
8
57
26
61
NOTE:
- BEFORE ASSEMBLING (8) TO (7):
- REMOVE CAM GUARD PLATE (81) AND
CORRESPONDING HARDWARE.
- SHIFT 12.00" CAM (32) BACK SO (55)
CAN BE INSERTED TO COMPLETE (8)
TO (7) ASSEMBLY.
- REFER TO PAGE 9 FOR 12.00" CAM (32)
AND CAM GUARD PLATE (81) ASSEMBLY.
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOSULY HAND
TIGHTENED HARDWARE.
- WRENCH TIGHTEN HARDWARE (55) THEN
LOOSEN NUT JUST ENOUGH FOR (8) TO
PIVOT FREELY.
- INSTALL CABLE AND PULLEYS AT THE SAME
TIME.
- SOME PARTS MAY HAVE BEEN REMOVED
FOR CLARITY.
63
57
61
59
61
56
23
59
61
47
64
9
61
64
66
64
61
JAM NUT
55
*
31
U-BRACKET
83
59
FINE TUNING:
7
84
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
PROPER TENSION. RE-TIGHTEN
JAM NUT.
59
83
PAGE 07
WARNING - CABLE BOLT MUST BE THREADED
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
SECURELY TO ENSURE PROPER CONNECTION.
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- FULLY SEAT CABLE LOCK INTO CAMS.
- SOME PARTS MAY HAVE BEEN REMOVED
FOR CLARITY.
67
67
28
67
32
9
67
28
NOTE:
WRAP CABLES (67) 2 FULL TURNS AROUND
CAMS (32), IN DIRECTION SHOWN. THEN
FULLY SEAT CABLES INTO LARGE CAMS WITH
QUICK RELEASE(28).
32
WRAP DIRECTION
RS-1102-A ASSEMBLY
PAGE 08
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
ENSURE CABLE RUNS
BETWEEN THE PULLEYS(25)
AND THE GUARD PINS.
NOTE:
- FULLY SEAT CABLE LOCK INTO CAMS.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
68
NOTE:
ENSURE CABLE RUNS
BETWEEN THE
PULLEYS(25) AND THE
MAIN FRAME ASSEMBLY
25
8
33
33
28
68
WRAP DIRECTION
28
68
NOTE:
PROPERLY INSTALLED VIEW
WRAP CABLE (68) 1 FULL TURN AROUND
CAMS (33), IN DIRECTION SHOWN.
THEN FULLY SEAT CABLE INTO SMALL
CAM WITH QUICK RELEASE (28).
PROPERLY INSTALLED VIEW
PAGE 09
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
THREAD NUT (16) FLUSH TO BOTTOM OF
PULLEY MOUNT (1).
*
63
59
59
SEE PAGE 09
FOR DETAILS
25
50
33
REPEAT ASSEMBLY
FOR BOTH SIDES
28
REPEAT CABLE ASSEMBLY
FOR OPPOSITE SIDE
63
32
59
SEE PAGE 08
FOR DETAILS
81
28
67
23
47
59
59
1
48
*
16
68
16
59
41
63
8
31
83
83
MAJOR ADJUSTMENT:
29
LOOSEN JAM NUT AND THREAD THE STOP
IN/OUT TO GIVE THE CABLE PROPER TENSION.
RE-TIGHTEN JAM NUT.
WARNING - CABLE BOLT MUST BE THREADED
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
SECURELY TO ENSURE PROPER CONNECTION.
29
51
67
7
107" 2719
68
117 13/16" [2993]
RS-1102-A ASSEMBLY
PAGE 10
OWNER'S MANUAL
FRAME ASSEMBLY
PROPERLY INSTALLED VIEW
NOTE:
- WRENCH TIGHTEN ALL HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- REPEAT CABLE ASSEMBLY FOR
OPPOSITE SIDE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
25
67
90
NOTE:
BE SURE CABLE (67) RUNS
BETWEEN CABLE PULLEY (25)
AND GROOVED WHEEL (90).
AS SHOWN
25
59
59
46
63
83
89
67
6
87
PAGE 11
90
92
89
44
87
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT CABLE ASSEMBLY FOR
OPPOSITE SIDE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
69
78
82
79
67
82
78
59
45
45
59
8
4
10
59
63
RS-1102-A ASSEMBLY
59
63
PAGE 12
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
13
8
58
91
43
58
91
43
PAGE 13
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
15
39
58
91
85
12
RS-1102-A ASSEMBLY
PAGE 14
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
8
59
60
45
39
PAGE 15
RS-1102-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
14
91
38
85
58
91
85
11
RS-1102-A ASSEMBLY
PAGE 16
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
STOP
38
WHEN FINISHED WITH THIS STEP
PLEASE SEE ROC-IT WEIGHT
CAGE MANUAL FOR FINAL ASSEMBLY.
59
60
45
8
*IMPORTANT*
NOW THAT THE RS-1102-A IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT,
IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN
THE FRAME AND RETIGHTEN BOLTS.
PAGE 17
RS-1102-A ASSEMBLY
OWNER'S MANUAL
PRE-ASSEMBLY
35
17
34
83
96
32
33
8
95
44
26
93
17
35
18
35
17
44
42
95
33
30
32
96
18
83
34
17
35
93
8
21
31
22
21
2
22
22
31
22
21
88
19
20
20
6
21
88
9
20
6
20
19
26
7
RS-1102-A ASSEMBLY
PAGE 18
OWNER'S MANUAL
DECAL PLACEMENT
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
74
75
71
73
94
72
71
70
PAGE 19
RS-1102-A ASSEMBLY
OWNER'S MANUAL
DECAL REFERENCE
021-0013301
021-0003322
021-0003093
021-0003934
021-0003835
SERIAL # DECAL
RS-1102-A ASSEMBLY
021-0003341
PAGE 20
OWNER'S MANUAL
PART LIST
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
PAGE 21
PART NUMBER
026-01X2026
026-01X2377
026-01PL2124
026-01X3157
026-01X5634
026-01X3822
026-01X5657
026-01X3781
026-01X2975
022-01PD2055-5
022-01PD2058-5
022-01PD2054-A
022-01PD2055
022-01PD2058
012-0503001
014-0003004
014-0012014
014-0015023
014-0012020
014-0014002
014-0101020
018-0001003
018-0002014
019-0001001
026-01F0256
026-01M0200
026-01M0551
026-01M2360
026-01M1103
026-01M3132
026-01M3131
026-01M3133
014-0023012
DESCRIPTION
ADJUSTABLE PULLEY MOUNT
CROSS MEMBER ASSEMBLY
FOOTPLATE, MOLDED
CROSS BAR ASSEMBLY
SWIVEL PULLEY HOUSING
BASE FRAME ASSEMBLY
MAIN FRAME ASSEMBLY
DUAL SWIVEL HOUSING ASSEMBLY
FOOT PLATE MOUNT ASSEMBLY
PLASTIC HEAD PAD BACKING
PLASTIC BACK PAD BACKING
SEAT PAD ASSEMBLY
UPHOLSTERED HEAD PAD
BACK PAD ASSEMBLY
1/2"-13 FLANGED NUT (Ni)
6203-2RS BEARING (17mm BORE)
BEARING: FLANGELESS - 25mm I.D.
EXTERNAL SNAP RING 1.38" DIA.
BEARING - FLANGELESS BALL 2.44" O.D. X 35MM I.D. X .55"
3/8-16 FLUSH MOUNT INSERT
BUSHING: OILITE FLANGED Ø.63" O.D. X Ø.38" I.D. X .50" LG.
CABLE PULLEY: Ø4.50"
CABLE PULLEY: WIDE (BORED HUB) Ø4.50"
PLUG BUMPER
BACKING PLATE
QUICK RELEASE CABLE LOCK Ø.34" I.D. X .9990"LG.
HEAVY FLANGED SPACER: .391" I.D. X 1.00" LG.
SHAFT - 25mm X 4.71" LG.
THREADED CABLE ANCHOR Ø1.00" O.D X 2.50" LG.
12.00" CAM
3.25" CAM
SHAFT
15.7mm ID External Retaining Ring
QTY.
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
4
2
2
4
4
4
4
4
3
1
4
2
1
2
2
2
2
4
RS-1102-A ASSEMBLY
OWNER'S MANUAL
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
72
73
PART NUMBER
026-01P2478
026-01P2653
026-01P2920
026-01P2925
026-01PL2122
026-01PL2185
026-01PL2519
011-0701004
011-0116180
011-0701020
011-0116148
011-0116145
011-0116154
011-0116147
026-01M1135
011-0701049
011-0116116
011-0116127
011-0116119
011-0116114
013-1002010
013-1002007
013-1006003
013-1002006
012-0504005
012-0504002
ROC-IT WEIGHT CAGE - A2
010-01C0365
010-01C0649
010-01C0364
026-01X3707
021-0003093
021-0003341
SERIAL # DECAL
021-0003322
RS-1102-A ASSEMBLY
DESCRIPTION
CABLE SHIELD
'H' PLATE
HEAD BRACKET MOUNT
PAD MOUNT BRACKET
OVAL-SHAPED RUBBER FOOT
1.03" I.D. x 1.50" LG NYLON SLEEVE
PLASTIC SCUFF GUARD 11.05" LG. WITH RIVETS
5/16"-18UNC X 1.25" BHCS (Ni)
5/16"-18UNC X 2.50" LOW HEAD SHCS (Ni)
3/8"-16UNC X 1.00" BHCS (Ni)
3/8"-16UNC X 2.50" LOW HEAD SHCS (Ni)
3/8"-16UNC X 1.75" LOW HEAD SHCS (Ni)
3/8"-16UNC X 4.00" LOW HEAD SHCS (Ni)
3/8"-16UNC X 2.25" LOW HEAD SHCS (Ni)
.375" X 3.31" LG. CABLE ANCHOR SHAFT
1/2"-13UNC X 1.50" BHCS (Ni)
1/2"-13UNC X 3.25" LOW HEAD SHCS (Ni)
1/2"-13UNC X 6.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 4.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 2.75" LOW HEAD SHCS (Ni)
5/16" SAE FLAT WASHER (Ni)
3/8" X 22mm FLAT WASHER (Ni)
3/8" SPLIT LOCK WASHER (Ni)
1/2" X 27mm SAE FLAT WASHER (Ni)
3/8"-16 UNC THIN NYLOCK NUT (Ni)
1/2"-13 UNC THIN NYLOCK NUT (Ni)
ROC-IT WEIGHT CAGE
CABLE ASSEMBLY ROC-IT 102 - 139" LG.
CABLE, RS-1102-A, HANDLE
CABLE ASSEMBLY ROC-IT 102 - 117 13/16" LG.
STRAP HANDLE
DECAL MOVING PARTS 1.20" X 2.38" (HOR)
DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL)
DECAL SERIAL # 1.63" X 2.63"
DECAL PINCH POINT 1.25" X 2.31" (VERTICAL)
QTY.
1
1
1
2
2
1
1
2
8
18
3
3
2
2
1
2
4
1
4
2
10
48
10
25
18
13
1
1
2
1
2
1
2
1
1
PAGE 22
OWNER'S MANUAL
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
74
75
77
78
79
81
82
83
84
85
87
88
89
90
91
92
93
94
95
96
PAGE 23
PART NUMBER
021-0013301
021-0003835
026-01F0267
011-0115003
026-01M1109
026-01P3360
013-0402013
012-0504006
026-01M1136
011-0701003
014-0003008
026-01M2724
026-01M2797
026-01PL2344
013-1010003
026-01M2938
014-0012018
021-0003934
026-01F0356
026-01X6551
DESCRIPTION
PLACARD RS-1102 BICEP CURL
ROC-IT QR DECAL BICEP CURL
FLANGE
1/4"-20UNC X .50" BHCS (SS)
.31" SHAFT
CAM GUARD PLATE
1/4" SPLIT LOCK WASHER (SS)
5/16"-18UNC THIN NYLOCK NUT (Ni)
SHAFT CABLE ANCHOR .375" X 1.53" LG.
5/16"-18UNC X 1.00" BHCS (Ni)
608-2RS BEARING (8mm BORE)
WASHER, 1.8750" OD X 1.4060" ID X .125" T
5/16" HEAVY FLANGED SPACER X .28"
GROOVED WHEEL
5/16" INTERNAL LOCK WASHER (Ni)
SPACER .26 I.D. X .44 O.D. X .75 LG.
SNAP RING - 25mm EXTERNAL
RS WEIGHT STACK DECAL #2
ROUND PLATE
CAM HUB
QTY.
1
1
1
4
2
2
4
12
1
9
4
2
4
2
11
2
2
1
2
2
RS-1102-A ASSEMBLY
OWNER'S MANUAL
ABBREVIATIONS
BZ = Black Zinc
WZ = White Zinc
SS = Stainless Steel
NI = Nickel Plated
HHB = Hex Head Bolt
FHCS = Flat Head Cap Screw
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
Low Head SHCS = Low Head Socket
Head Cap Screw
SHSS = Socket Head Shoulder Screw
RS-1102-A ASSEMBLY
PAGE 24
RECOMMENDED
TORQUE RANGE:
60-75 ft-lbs
PAGE 25
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
RECOMMENDED
TORQUE RANGE:
24-30 ft-lbs
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
14-17 ft-lbs
0"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
2 1/2"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
6-8 ft-lbs
0"
2 1/4"
1 3/4"
1 1/4"
3/4"
OWNER'S MANUAL
BOLT SIZING CHART
HEX HEAD BOLT
1/4" HHB
5/16" HHB
3/8" HHB
1/2" HHB
RS-1102-A ASSEMBLY
RECOMMENDED
TORQUE RANGE:
47-65 ft-lbs
RS-1102-A ASSEMBLY
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
RECOMMENDED
TORQUE RANGE:
19-26 ft-lbs
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
5-7 ft-lbs
0"
2 1/4"
1 3/4"
1 1/4"
3/4"
OWNER'S MANUAL
BOLT SIZING CHART
FLAT HEAD CAP SCREW
1/4" FHCS
3/8" FHCS
1/2" FHCS
PAGE 26
RECOMMENDED
TORQUE RANGE:
47-65 ft-lbs
PAGE 27
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
RECOMMENDED
TORQUE RANGE:
19-26 ft-lbs
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
11-15 ft-lbs
0"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
5-7 ft-lbs
0"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
OWNER'S MANUAL
BOLT SIZING CHART
BUTTON HEAD CAP SCREW
1/4" BHCS
5/16" BHCS
3/8" BHCS
1/2" BHCS
RS-1102-A ASSEMBLY
RECOMMENDED
TORQUE RANGE:
39-49 ft-lbs
RS-1102-A ASSEMBLY
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
RECOMMENDED
TORQUE RANGE:
23-29 ft-lbs
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
2 1/2"
2"
1 1/2"
1"
0"
RECOMMENDED
TORQUE RANGE:
11-14 ft-lbs
0"
2 1/4"
1 3/4"
1 1/4"
3/4"
OWNER'S MANUAL
BOLT SIZING CHART
SOCKET HEAD CAP SCREW
1/4" SHCS
5/16" SHCS
3/8" SHCS
PAGE 28
1/2"
LOW HEAD
SHCS
PAGE 29
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
1"
5 1/2"
5"
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
RECOMMENDED
TORQUE RANGE:
9-12 ft-lbs
1 1/2"
1"
3/4"
5 1/4"
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
1 3/4"
1 1/4"
3/4"
1"
0"
2 1/2"
2"
1 1/2"
RECOMMENDED
TORQUE RANGE:
4-6 ft-lbs
1 1/2"
RECOMMENDED
TORQUE RANGE:
40-50 ft-lbs
1 1/4"
RECOMMENDED
TORQUE RANGE:
18-23 ft-lbs
1"
3/4"
3/8"
LOW HEAD
SHCS
0"
5/16"
LOW HEAD
SHCS
0"
1/4"
LOW HEAD
SHCS
0"
2 1/4"
1 3/4"
1 1/4"
3/4"
OWNER'S MANUAL
BOLT SIZING CHART
LOW HEAD SOCKET HEAD CAP SCREW
RS-1102-A ASSEMBLY
OWNER'S MANUAL
BOLT SIZING CHART
2 1/4"
1 3/4"
3/4"
1 1/4"
SOCKET HEAD SHOULDER SCREW
4 3/4"
4 1/4"
3 3/4"
3 1/4"
2 3/4"
2 1/4"
2 1/2"
2"
1 3/4"
1 1/4"
1 1/2"
1"
3/4"
0"
1/4" SHSS
RECOMMENDED
TORQUE RANGE:
3-4 ft-lbs
4 3/4"
4 1/4"
4 1/2"
4"
3 3/4"
3 1/4"
3 1/2"
3"
2 3/4"
2 1/4"
2 1/2"
2"
1 3/4"
1 1/4"
1 1/2"
1"
3/4"
0"
5/16" SHSS
RECOMMENDED
TORQUE RANGE:
8-10 ft-lbs
RS-1102-A ASSEMBLY
4 1/2"
4"
3 1/2"
3"
2 1/2"
2"
1 1/2"
1"
0"
3/8" SHSS
RECOMMENDED
TORQUE RANGE:
17-22 ft-lbs
PAGE 30
OWNER'S MANUAL
WASHER SIZING CHART
013-0002003
1/4"
FLAT WASHER
SMALL, SAE, 13mm
013-0102028
3/8"
CURVED WASHER
013-0102004
5/16"
FLAT WASHER
LARGE, USS, 22mm
013-0002004
3/8"
FLAT WASHER
SMALL, SAE, 21mm
013-0402007
3/8"
FLAT WASHER
22mm O.D.
013-0102019
1/4"
LOCK WASHER
026-01M0238
2" ALUMINUM
FLATHEAD CAP
013-0402005
3/8"
FLAT WASHER
LARGE, USS, 25mm
013-0102020
3/8"
LOCK WASHER
016-0009003
1" SHIM WASHER
013-0003004
1 1/16"
FENDER WASHER
013-0102003
1/2"
FLAT WASHER
SMALL, SAE, 27mm
013-0102018
1/2"
LOCK WASHER
013-0102026
1/2"
FLAT WASHER
LARGE, USS, 34mm
014-0018001
1/2" LONG
SPACER
013-0003002
3/8" FENDER WASHER
026-01PL151
PLASTIC 1 1/16"
FENDER WASHER
014-0018002
1" LONG
SPACER
PAGE 31
RS-1102-A ASSEMBLY
OWNER'S MANUAL
WASHER SIZING CHART
(CONTINUED)
026-01M0211
1/4" LONG
FLANGED SPACER
026-01M211T
1/4" LONG HEAVY
FLANGED SPACER
026-01M0788
.81" LONG HEAVY
FLANGED SPACER
026-01M0789
.44" LONG HEAVY
FLANGED SPACER
026-01M0600
.625" LONG
FLANGED SPACER
RS-1102-A ASSEMBLY
026-01M0198
1/2" LONG
FLANGED SPACER
026-01M0532
11/16" LONG HEAVY
FLANGED SPACER
026-01M0780
.65" LONG HEAVY
FLANGED SPACER
026-01M0762
1 1/2" LONG HEAVY
FLANGED SPACER
026-01M0240
1 3/8" ALUMINUM
FLATHEAD CAP
026-01M0760
1/2" LONG HEAVY
FLANGED SPACER
026-01M0551
1" LONG HEAVY
FLANGED SPACER
026-01M0761
1 11/16" LONG HEAVY
FLANGED SPACER
026-01M0768
1 1/4" LONG HEAVY
FLANGED SPACER
026-01M0239
1 5/8" ALUMINUM
FLATHEAD CAP
PAGE 32
OWNER'S MANUAL
MAINTENANCE SCHEDULE
ROUTINE
COMMERCIAL /
HOME
LIGHT COMMERCIAL
MAINTENANCE
MAINTENANCE
Inspect;
Links, Pull Pins, Snap Locks,
Swivels, Weight Stack Pins
DAILY
WEEKLY
Clean;
Upholstery
DAILY
WEEKLY
Inspect;
Cables or Belts and their
tension
DAILY
WEEKLY
Inspect;
Accessory Bars, and Handles
WEEKLY
3 MONTHS
Inspect;
All Decals
WEEKLY
3 MONTHS
WEEKLY
3 MONTHS
WEEKLY
3 MONTHS
Clean & Lubricate;
Guide Rods with a Teflon (PTFE)
based lubricant (Superlube)
MONTHLY
3 MONTHS
Lubricate;
Seat Sleeves, Turcite Bushings,
Linear Bearing
MONTHLY
3 MONTHS
Clean and Wax;
All Glossy Finishes
6 MONTHS
YEARLY
Repack with Grease;
Linear Bearings
6 MONTHS
YEARLY
YEARLY
3 YEARS
Inspect;
All Nuts and Bolts, Tighten if needed
Inspect;
Anti-Skid Surface
Replace;
Cables, Belts and Connecting Parts
LATEST DATE ENTRY
Your equipment comes with a commercial maintenance decal.
For personal, in home use, please follow the home maintenance schedule listed above.
PAGE 33
RS-1102-A ASSEMBLY
OWNER'S MANUAL
HOIST FITNESS SYSTEMS
GENERAL MAINTENANCE INFORMATION
Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins:
*Check all pieces for signs of visible wear or damage.
*Check springs in snap hooks and pull-pins for proper tension and alignment.
*If the spring sticks or has lost its rigidity, replace it immediately.
Upholstery:
*To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.
*Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using any
abrasive cleaners or cleaners not intended for use on vinyl.
*Replace ripped or warn upholstery immediately.
*Keep sharp or pointed objects clear of all upholstery.
Decals:
*Inspect and familiarize yourself with any safety warnings or other user information posted on each decal.
Nuts and Bolts:
*Inspect all nuts and bolts for any loosening and tighten if needed.
*Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper.
Anti-Skid Surfaces:
*These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery.
Belts and Cables:
*Hoist uses only high quality belt, and mil-spec cables.
*Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.
*While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas.
*Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced.
Belt and Cable Tension:
*Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached.
*Check slack in cables and re-adjust cable tension if needed.
Seat Sleeves, Guide Rods:
*Wipe down adjusting tubes with a dust free rag before applying lubricant.
*Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray.
Linear Bearings:
*Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube,
etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks. repeat until the ball-bearing
tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease.
PLEASE KEEP THIS FOR YOUR RECORDS
RS-1102-A ASSEMBLY
PAGE 34
OWNER'S MANUAL
WEIGHT TRAINING TIPS
Use this manual to guide you through the basic exercises you can perform on
your RS-1102-A HOIST® Fitness System. To gain maximum results and avoid
possible injury, consult a fitness professional to develop your complete exercise
program.
Always consult your physician before starting any exercise program.
To be successful in your exercise program, it is important to develop an
understanding of the basic principles of strength training. Now that you have
your RS-1102-A HOIST® Fitness System, it is only natural that you want to get
started immediately. First, determine a set of realistic goals and objectives for
yourself. By deciding on an exercise plan that is right for you prior to starting,
you will contribute significantly to your success.
Warm up properly before engaging in weight resistance training. Stretching,
yoga, jogging, calisthenics or other cardiovascular exercise can help prepare
your body for the heavier workload of lifting weights.
Learn how to perform the exercise correctly before using heavy weight.
Correct form is important to avoid injury and to ensure that you work the proper
muscle groups.
Know your limitations. If you are new to weight training or are embarking on
an exercise regimen after a long layoff, start slowly and build foundational
strength over a longer period of time.
Pay attention to your breathing. Exhale when you exert is a general rule of
thumb. Never hold your breath.
Enjoy your RS-1102-A HOIST® Fitness System!
PAGE 35
RS-1102-A ASSEMBLY
OWNER'S MANUAL
Date
Exercise
Totals
S = Sets R = Repetition per set W = Weight used
WEIGHT TRAINING EXERCISE LOG
S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W
PAGE 36
RS-1102-A ASSEMBLY
OWNER'S MANUAL
HOIST FITNESS SYSTEMS
LIMITED LIFETIME WARRANTY
Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or
materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it
(at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal, transportation
or reinstallation. This warranty shall not apply if the defect was caused by misuse, neglect or normal wear and tear.
WARRANTY CLAIMS. All claims require: Model number, Serial number, Date of installation, and any
information supporting the existence of the alleged defect.
To complete Warranty Registration visit:
www.HOISTFITNESS.com
and click on the Warranty Registration link
Starting from the original date of purchase, normal wear and tear shall be considered as the following:
COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of belts, or
cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body
components are warranted for ten years, with structural moving parts warranted for five years.
LIGHT COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of
belts, or cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body
components are warranted for ten years, with structural moving parts warranted for five years.
HOME USE: All malfunctions of grips, paint, and chrome that occur up to ten years; all malfunctions of electronic components,
belts, cables, or upholstery that occur up to ten years; all malfunctions of pulleys, bearings, or bushings that occur up to ten years.
The frame and all welded components are warranted for the life of the product.
PLEASE NOTE THAT NOT ALL HOIST PRODUCTS ARE MADE FOR COMMERCIAL USE. Refer to the instructions page of
your owners manual or consult with you fitness product dealer to establish if a product is made for commercial use or not. Using a
non-commercial product in a commercial setting can result in serious injury or death! Hoist Fitness Systems sole responsibility
shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or
damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty
expressed or implied or any other failure of this product.
LIGHT COMMERCIAL USE: Our Light Commercial warranty applies to facilities that DO NOT charge monthly membership dues
and where the equipment would be used by no more than 50 people per day. Examples of Light Commercial facilities include
hotels, apartment complexes, personal training studios, fire stations, police stations, etc., that meet the criteria stated above.
WHAT IS NOT COVERED BY THIS WARRANTY: Hoist's sole obligation under this warranty is limited to either repair or
replacement of parts, subject to the additions below. This warranty neither assumes nor authorizes any person to assume
obligations other than expressly covered by this warranty.
NO CONSEQUENTIAL DAMAGES: Hoist is not responsible for economic loss; profit loss; or special, indirect, or consequential
damages.
WARRANTY IS NOT TRANSFERABLE: This warranty is not assignable and applies only in favor of the original purchaser/user
to whom delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties,
expressed, implied or statutory, except the one (1) and five (5) year warranties described above. These warranties are exclusive
and in lieu of all other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are no
warranties which extend beyond the description on the face hereof.
TRANSPORTATION COSTS: Hoist will accept parts covered under this warranty freight collect, provided that shipment has
received prior approval. Hoist is not responsible for any other transportation costs, but will ship freight collect parts either repaired
or replaced under these warranties.
Hoist Fitness Systems
11900 Community Rd.
Poway, CA. 92064
(800)548-5438
PLEASE KEEP THIS FOR YOUR RECORDS
PAGE 37
RS-1102-A ASSEMBLY