Schneider Electric TSXP57 / TSXDEY / DSY / DMY Processors Discrete I/O Quick Reference Guide

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TSX P57 / TSX DEY /

DSY / DMY

Processors

Discrete I/O

Quick Reference Guide

General safety advice for users

TSX P57••3/P57••23 Processors

At a Glance

Physical description

Catalog summary

Installation / Mounting

Precautions to be taken when replacing a processor

Auxiliary functions

Diagnostics using the indicator lamps

Characteristics

General introduction to discrete I/O modules

Presentation

Physical description

Catalog

Installation / Mounting

Functions

Connection equipment and wiring rules

Characteristics of input modules with terminal blocks

Characteristics of input modules with connector(s)

Characteristics of output modules with terminal block

Characteristics of output modules with connector(s)

Characteristics of mixed I/O modules with connectors

Maintenance / Diagnostics

Operating conditions

Discrete I/O module connections

Discrete input modules

Discrete output modules

Discrete mixed I/O module

Contents

2

16

32

4

General safety advice for users

1 General

This manual is intended for personnel technically qualified to install, operate and maintain the products which are described herein. For advanced use of these products please contact your nearest sales office for additional information.

The contents of this manual are not contractual and cannot under any circumstance extend or restrict contract warranty clauses.

2 Qualification of personnel

Only qualified personnel are authorized to install, operate or maintain the products. Any work performed by an unqualified person or non-observance of the safety instructions contained in this document or attached to the equipment may jeopardize the safety of personnel and/or cause irreparable damage to equipment.

3 Warnings

Warnings serve to prevent specific risks encountered by personnel and/or equipment. They are indicated in the documentation and on the products by different warning symbols:

Caution

Indicates that not following instructions or ignoring the warning may cause serious personal injury, death and/or serious damage to equipment.

Important or !

Indicates that not following a specific instruction may lead to minor injury and/or damage to equipment.

Comment

Highlights important information relating to the product, its operation or its accompanying documentation.

4 Conformity of use

The products described in this manual conform to the European Directives (*) to which they are subject (CE marking). However, they can only be used correctly in the context of the applications for which they are intended (described in the various documents) and when connected to approved third party products.

(*) EMC and LV Directives, concerning Electromagnetic Compatibility and Low Voltage.

5 Installing and setting up equipment

It is important to observe the following rules when installing and starting up equipment. In addition, if the installation includes digital links, it is essential to follow the basic wiring rules, given in the manual “Electromagnetic Compatibility of Industrial Networks and Fieldbuses”, reference TSX

DG KBLF.

• Safety instructions must be followed meticulously. These instructions are in the documentation or on the equipment being installed and set up.

• The type of equipment defines the way in which it should be installed:

- a flush-mountable device (for example, a process control terminal) must be flushmounted,

- a device which is to be built in (for example, a PLC) must be placed in a cabinet or enclosure,

- the casing of a laptop or portable device (for example, a programming terminal or a notebook) must remain closed.

General safety advice for users

• If the device is permanently connected, its electrical installation must include a device to isolate it from the power supply and a circuit-breaker to protect it against overcurrents and isolation faults. If this is not the case, the power socket must be grounded and be easily accessible. The

device must be connected to the protective ground.

• If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected. Only use power supplies which conform to the standards currently in force.

• Check that the supply voltages remain within the tolerance ranges defined in the technical characteristics of the devices.

• All measures must be taken to ensure that any power return (immediate, warm or cold) does not lead to a dangerous state which may place personnel or the installation at risk.

• Emergency stop devices must remain effective in all the device’s operating modes, even those which are abnormal (for example, when a wire becomes disconnected). Resetting these devices must not cause uncontrolled or improper restarts.

• Cables which carry signals must be located where they do not cause interference with the control system functions by capacitative, inductive or electromagnetic interference.

• Control system equipment and their control devices must be installed in such as way as to ensure that they are protected against unintentional operation.

• Appropriate safety measures must be taken for the inputs and outputs, to prevent improper states in the control system device, if no signal is received.

6 Equipment operation

The operational safety and availability of a device is its ability to avoid the appearance of faults and to minimize their effects if they occur.

A fault inside the control system is known as:

• Passive, if it results in an open output circuit (no command is sent to the actuators).

• Active, if it results in a closed output circuit (a command is sent to the actuators).

From the point of view of safety, a given fault may or may not be dangerous depending on the type of command given during normal operation. A passive fault is dangerous if the normal command is the operation of an alarm. An active fault is dangerous if it maintains or activates an undesirable command.

The system designer must use devices external to the PLC to protect against active faults inside the PLC, whether they are indicated or not.

7 Electrical and thermal characteristics

Details of the electrical and thermal characteristics of devices are given in the associated technical documents (installation manuals, service instructions).

8 Maintenance

Troubleshooting procedure

• Control system equipment should only be repaired by qualified personnel (after-sales service engineer, or technician approved by Schneider Automation SA). Only certified replacement parts or components should be used.

• Before performing any operation on equipment, always cut the power supply off and mechanically lock any moving parts.

Replacement and recycling of used batteries

Use batteries of the same type as the originals and dispose of defective batteries in the same way as toxic waste.

TSX P57 ••3 and TSX P57 ••23 Processors

At a Glance

A wide range of processors, scalable in terms of performance and capacity, are available to meet the different needs of users.

TSX 57 processors can be installed in TSX RKY•• racks:

TSX P57 103, TSX P57 153, TSX P57 203, TSX P57 253, TSX P57 2623, TSX P 57 2823, TSX P57

303, TSX P57 353, TSX P57 3623, TSX P57 453 and TSX P57 4823 processors.

TSX processors manage the whole PLC station consisting of discrete input/output modules, analog modules and application-specific modules (counting, axis control, stepper control, communication, etc.) located on one or more racks connected to the X Bus.

Each processor includes :

• a protected internal RAM memory which can take the application program and can be extended by a PCMCIA memory extension card (RAM or FLASH EPROM),

• a realtime clock,

• 2 terminal ports (TER and AUX) for connecting several devices simultaneously (programming terminal, human-machine interface terminal, etc),

• a slot for a PCMCIA communication card (Modbus+, FIPWAY, FIPIO Agent, UNI-TELWAY, serial links),

• a master FIPIO link on TSX P57 •53 and TSX P57 •823 processors,

• an Ethernet link on TSX P57 ••23 processors.

The application program is created using PL7 Junior or PL7 Pro software which offers:

• 4 programming languages,

• a multi-task software structure (master and fast tasks, event processing),

• program modification during execution, etc.

Physical description

TSX P57 103/153 TSX P57 203/.../453

Standard format

Double format

TSX P57 ••3 and TSX P57 ••23 Processors

TSX P57 ••23

Double format

(with built-in Ethernet link)

1 Display block with 4 or 5 LEDs depending on the model:

- RUN, ERR, I/O, TER LEDs on all processors,

- FIP LED on processors with a built-in master FIPIO link (TSX P57 •53 and TSX P57 •823).

2 Pencil-point RESET button which is used to activate a PLC cold restart.

3 Terminal port (TER) for connecting a peripheral which may or may not be self-powered

(programming or adjustment terminal, human-machine interface terminal, printer, etc).

4 Human-machine interface port (AUX) for connecting a self-powered peripheral (programming or adjustment terminal, human-machine interface terminal, printer, etc).

5 Slot for a type 1 PCMCIA memory extension card.

If no memory card is installed, this slot is fitted with a cover which must be left in place; as removing it will cause the PLC to stop.

6 Slot for a type 3 PCMCIA communication card for connecting a communication channel to the processor. If no communication card is installed, this slot is fitted with a cover.

7 9-pin SUB D connector for connecting to master FIPIO bus. Connector only featured on TSX

P57 •53 and TSX P57 •823 processors.

8 RJ 45 connector for connecting to Ethernet networks. This connector is only featured on TSX P57 ••23 processors.

9 ETY PORT display block with 6 LEDs:

- RUN (green), ERR (red), COL (red), STS (amber), TX (amber) and RX (amber).

TSX P57 ••3 and TSX P57 ••23 Processors

Catalog summary

• TSX 57 Processors

References TSX P57 103 153 203/

2623

253/

2823

303/

3623

353 453/

4823

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX Racks

Module slots (1)

In-rack discrete I/O (2)

In-rack analog I/O 24

Application-specific channels (3) 8

Process control loops -

21 [27] 21 [27] 87 [111] 87 [111] 87 [111] 87 [111] 87 [111]

512 512 1024 1024 1024 1024 2048

128

256

Process control channels

Network connection: FIPWAY,

ETHWAY/TCP/IP, Modbus +

Ethernet (4)

Built-in FIPIO connection

Third party fieldbus connection

AS-i sensor/actuator fieldbus connection

Internal memory (5)

Memory extension

(K16) 32

(K16) 64

160

127

160

64/80

384

127

80/96

384

127

96/176

512

(1) With standard format modules, except for processor and power supply modules.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) The I/O on the FIPIO bus, the third party bus and AS-i fieldbus are to be counted additionally.

(3) Application-specific channels = counter, axis control, stepper control, communication, etc.

(see characteristics section entitled: Number of different application-specific channels).

(4) The built-in Ethernet link on TSX P57 ••23 processors is included in the number of network connections.

(5) On TSX P57 453 and TSX P57 4823: if application is stored in internal RAM, memory capacity

= 96 KWords; if application is stored in PCMCIA card, internal RAM capacity = 176 KWords.

TSX P57 ••3 and TSX P57 ••23 Processors

Installation / Mounting

• Installation of a standard format processor module

The standard format TSX P57 processor module can be installed in a TSX RKY

••

rack in position

00 or 01 depending on the type of power supply module used (standard format or double format):

- If the rack is fitted with a TSX PSY 1610/2600 standard format power supply module, the processor can be installed in position 00 (by way of preference) or in position 01, in which case position 00 is unavailable.

PS 00 01 02 03 04 05 06

- If the rack is fitted with a TSX PSY 3610/5500/

5520, or 8500 double format power supply module, the processor is installed in position

01.

PS 00 01 02 03 04 05 06

The processor module must be mounted on the rack when the rack is

POWERED DOWN.

• Installation of a double format processor module

The double format TSX P57 processor module can be installed in a TSX RKY

••

rack in position

00 and 01 or 01 and 02 depending on the type of power supply module used (standard format or double format):

- If the rack is fitted with a TSX PSY 1610/2600 standard format power supply module, the processor can be installed in position 00 and

01 (by way of preference) or in position 01 and

02, in which case position 00 is unavailable.

PS 00 01 02 03 04 05 06

- If the rack is fitted with a TSX PSY 3610/5500/

5520, or 8500 double format power supply module, the processor is installed in position

01 and 02.

PS 00 01 02 03 04 05 06

The processor module must be mounted on the rack when the rack is

POWERED DOWN.

For inserting modules in the rack, refer to the rack installation instructions.

TSX P57 ••3 and TSX P57 ••23 Processors

Precautions to be taken when replacing a processor

If a TSX 57 processor is being replaced by another processor which has already been programmed and contains an application, the power to all the PLC station control devices must be cut off.

Before restoring the power to the control devices, check that the processor contains the required application.

Auxiliary functions

• Terminal port and auxiliary port

Two 8-pin mini-DIN connectors (non-isolated RS 485 link) for connecting the following to these two ports:

- TER: an FTX-type or PC compatible terminal or for connecting the PLC to a UNI-TELWAY bus, via a TSX P ACC 01 isolation box. This port supplies 5 V power to the peripheral connected to it.

- AUX: a human-machine interface terminal or printer. This port does not supply 5 V power.

By default, the “TER” and “AUX” ports offer UNI-TELWAY master communication mode at 19 200 bauds and can be configured for UNI-TELWAY slave mode or ASCII character mode.

• Slot for PCMCIA communication card

This slot, on the front panel of the processor, can take a type 3

PCMCIA communication card:

- TSX SCP 111: RS 232 D multiprotocol

- TSX SCP 112: 20 mA current loop multiprotocol

- TSX SCP 114: RS 485 multiprotocol, compatible

with isolated RS 422

- TSX MBP 100: Modbus+,

- TSX FPP 10 / 20: FIPIO Agent / FIPWAY,

- TSX FPP 200: FIPWAY,

- TSX MDM 10: Modem,

- TSX MBP 100: Modbus+,

- FCS SCP 111: specific protocol on RS 232 support,

- FCS SCP 114: specific protocol on RS 485 support,

- TSX CPP 100: CAN OPEN.

The processor must always be POWERED DOWN prior to inserting or removing a communication card.

PCMCIA communication card

TSX P57 ••3 and TSX P57 ••23 Processors

• Internal RAM

This memory takes the application (data, program and constants). Its capacity varies according to the type of processor:

- 32 KWords on TSX P57 103/153 processor,

- 48 KWords on TSX P57 203/2623 processors,

- 64/80 KWords on TSX P57 253/2823/303 processors,

- 80/96 KWords on TSX P57 353/3623 processors,

- 96/176 KWords (1) on TSX P57 453/4823 processors.

If the size of the application is larger than the RAM, the memory can be extended using a

PCMCIA memory extension card. In this case, the program and constants are stored in the

PCMCIA memory extension card, and data is stored in the internal RAM.

The internal RAM can be protected using an optional battery (TSX PLP 01), located in the power supply module. The application is only protected if the power supply and processor

modules are kept in the rack. (See duration of backup of internal RAM.)

(1) When the application is stored in internal RAM, the memory capacity is limited to 96 KWords.

When the application is stored in the PCMCIA card, the memory capacity is extended to

176 KWords.

• Slot for PCMCIA memory extension card

This slot, on the front panel of the processor, can take an optional type 1 PCMCIA memory card. If no card is installed,

the cover must be left in place.

4 families of cards are available:

- Standard memory cards: Two types of card are available:

Protected RAM used during the creation and debugging of the application program. The protection is provided by a removable battery integrated in the card.

FLASH EPROM used when the application program is operational (debugging completed).

- BACKUP type memory card used for loading the program into the internal RAM, without using a terminal. Such a card needs to be loaded beforehand with the application program which must be < 32 KWords in size.

- Application + file type memory cards

As well as the conventional application storage zone, these also have:

- a file zone which can be used to store data by program,

- a zone which can be used to store the application symbols database. This symbols database is compressed to ensure it remains within the allocated zone without restriction.

This zone is only available on some cards.

Two types of card are available:

- Protected RAM card,

- FLASH EPROM + protected RAM card for data storage.

Memory card

TSX P57 ••3 and TSX P57 ••23 Processors

A memory card can be inserted/removed while the processor is POWERED UP

(causes a cold start). To be operational, a memory card must be fitted with a handle. If the program stored in the PCMCIA memory card includes the AUTO

RUN option, the processor will automatically start in RUN after the card is inserted.

References of standard and backup PCMCIA memory extension cards

References Type Capacity Compatibility with TSX/TPMX

processors

TSX MRP 032P

TSX MRP 064P

TSX MRP 0128P

TSX MRP 0256P

TSX MFP 032P

TSX MFP 064P

TSX MFP 0128P

RAM

FLASH EPROM 32 K16

FLASH EPROM 64 K16

Yes

FLASH EPROM 128 K16 No

TSX MFP BAK032P RAM/Backup

32 K16

64 K16

Yes

128 K16 No

256 K16 No

32 K16 Yes

P57 1•3 P57 2 • 3 P57 3 • 3 P57 453

P57 2•23 P57 3623 P57 4823

Yes

References of application + file or symbol memory cards

References

TSX MRP 232P

TSX MRP 264P

Type / Capacity

Application zone

Compatible processors

File zone

Symbol zone

(RAM) (RAM)

TSX TSX

P57 1•3 P57 2

•

TSX

P57 3

•

TSX

P57 453

P57 2•23 P57 3623 P574823

RAM/32 K16

RAM/64 K16

128 K16 -

Yes

TSX MRP 2128P RAM/128 K16 128 K16 128 K16 No

TSX MRP 3256P RAM/256 K16 640 K16 128 K16 No

TSX MRP 3384P RAM/384 K16 640 K16 -

TSX MRP 0512P RAM/512 K16 -

TSX MFP 232P Flash/Eprom

256 K16 No

128 K16 -

32 K16

TSX MFP 264P Flash/Eprom 128 K16 -

64 K16

Yes

References of file memory cards

References

TSX MRP DS 2048 P

Type / Capacity

File zone

(RAM)

2048 K16

Compatible processors

T S X

P57 2

•

P57 2•23

Yes

T S X

P57 3

•

P57 3623

Yes

T S X

P57 453

P574823

Yes

TSX P57 ••3 and TSX P57 ••23 Processors

• RESET button

Pressing this pencil point pushbutton triggers a cold start of the application:

- processor operating normally: start in STOP or in RUN depending on the configuration,

- processor faulty: forced start in STOP.

• RUN / STOP function

This is used to start or stop the application program from a programming terminal or a discrete input defined during configuration. A STOP command from this physical input takes priority over a RUN command from a terminal.

• Realtime clock

The realtime clock built into the processor manages the current date and time and the date and time of the last application stop. This continues even when the processor is powered down, as long as it is mounted on the rack with the power supply module, and fitted with a backup battery.

Removing the processor will mean the date and time will be lost after a certain

amount of time. (See below).

• Duration of backup of internal RAM and realtime clock

- Duration of battery backup

Ambient temperature when not operating

Backup PLC switched off 12 hours/day time PLC switched off 1 hour/day

≤

30 °C 40 °C 50 °C 60 °C

5 yrs 3 yrs 2 yrs 1 year

5 yrs 5 yrs 4.5 yrs 4 yrs

- Standby backup while the battery is being changed (PLC powered down) or the processor or power supply module is being removed. Intervention time is limited; after a certain length of time the data in the RAM memory may be lost.

20 °C 30 °C 40 °C 50 °C Ambient temperature when not operating

Backup time 2 h 45 mn 20 mn 8 mn

• Ethernet link on TSX P57 ••23

Some processors have a built-in Ethernet link, making it possible to manage 64 TCP connections using the port 502 messaging service, and to scan up to a maximum of 64 devices using the IO

Scanning service.

A RJ45 port located on the second part of the module can be used to connect it to the Ethernet network via an RJ45 connector.

TSX P57 ••3 and TSX P57 ••23 Processors

• Master FIPIO link on TSX P57 •53 and TSX P57 •823 processors

Some processors have a built-in master FIPIO link which is used to manage a FIPIO bus on which 1 to 127 devices can be connected, such as:

TSX P57 153

- Momentum and TBX remote I/O modules

(discrete and analog),

- CCX 17 operator consoles,

TSX P57

253/2823/353/

453/4823

- ATV16 variable speed drives

- Devices which conform to standard profiles, etc.

TSX FP

ACC12

TSX FP

ACC12

A 9-pin SUB D connector on the front panel is used for connecting to the FIPIO bus via a TSX FP ACC12 connector.

Note: The complete installation of the FIPIO bus (type of architecture, type of cable to use, wiring accessories, etc) is described in the FIPIO bus reference manual.

Diagnostics using the display LEDs

4 or 5 LEDs (depending on the type of processor) located on the front panel can be used to rapidly diagnose the state of the PLC:

• RUN (green): state of the application (on: normal operation;

flashing: PLC stopped or has a blocking software fault; off:

PLC not configured, application missing, not valid or incompatible with the type of processor, PLC fault or processor or system fault),

• ERR (red): processor or memory card or PCMCIA communication card faults (on: PLC fault, processor fault or system fault; flashing: PLC not configured, application missing, not valid or incompatible with the type of processor, PLC blocking software fault, memory card battery fault, X Bus fault (1); off: normal operation),

• I/O (red): I/O faults (on: I/O fault, from a module or a channel or configuration fault, flashing: X Bus fault (1); off: normal operation),

• TER (amber): this indicates activity on the terminal port

(flashing: exchange in progress on the terminal port),

RUN

TER

FIP

ERR

I / O

• FIP (amber): only on TSX P57 •53 and TSX P57 •823 processors. This indicates activity on the

FIPIO bus (flashing: exchanges in progress on the FIPIO bus).

(1) A X Bus fault is indicated by simultaneous flashing of the ERR and I/O indicator lamps.

TSX P57 ••3 and TSX P57 ••23 Processors

Characteristics

• General characteristics of TSX 57 processors

Processors TSX P57 103 153 203/

2623

253/

2823

Maximum characteristics for the station

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

In-rack discrete I/O on X Bus

Analog I/O on X Bus

Application-specific channels on X Bus (2)

Number of process control loops

Number of process control channels

UNI-TELWAY connection (terminal port)

Network connection (3)

(FIPWAY, ETHWAY/TCP/IP, Modbus +, Ethernet)

Built-in master FIPIO connection

Third party fieldbus connection

(INTERBUS-S, etc.) (4)

AS-i fieldbus connection

Functions

Realtime clock (can be backed up)

21 [27] 21 [27] 87 [111] 87 [111]

512

1024

127

Yes Yes Yes Yes

Memory

Internal RAM (5)

Extended memory (maximum)

Maximum memory

Application structure

Master task

Fast task

Event processing (1 event has priority)

(K16)

160

208

160

224

Execution time for 1K instructions (6)

Internal RAM

PCMCIA card

Programming software (7)

0.95 ms 0.95 ms 0.28 ms 0.28 ms

1.18 ms 1.18 ms 0.40 ms 0.40 ms

PL7 Junior/PL7 Pro (Windows 95/98/2000 or NT)

Languages Ladder, Grafcet, Structured Text, List

(1) With standard format modules, except for processor and power supply modules.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) application-specific channels = counter, axis control, stepper control, communication channels etc. (See definition and numbers of application-specific channels.)

(3) The built-in Ethernet link on TSX P57 ••23 processors is included in the number of network connections.

(4) INTERBUS-S, PROFIBUS-DP.

(5) Can be backed up by a battery located in the power supply module.

(6) 65% Boolean / 35% Numerical.

(7) PL7

≥

V4.3 for TSX P57 ••23 processors.

TSX P57 ••3 and TSX P57 ••23 Processors

General characteristics of TSX 57 processors (continued)

Processors TSX P57 303/

3623

Maximum characteristics for the station

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

In-rack discrete I/O on X Bus

Analog I/O on X Bus

87 [111]

1024

128

Application-specific channels on X Bus (2)

Number of process control loops

Number of process control channels

UNI-TELWAY connection (terminal port)

Network connection (3)

(FIPWAY, ETHWAY/TCP/IP, Modbus+, Ethernet)

Built-in master FIPIO connection -

Third party fieldbus connection (INTERBUS-S, etc.) (4) 2

AS-i fieldbus connection

Functions

Yes Realtime clock (can be backed up)

Memory

Internal RAM (5)

Extended memory (maximum)

Maximum memory

Application structure

(K16)

64/80

384

464

Master task

Fast task

Event processing (1 event has priority)

353

87 [111]

1024

128

127

Yes

80/96

384

480

453/

4823

87 [111]

2048

256

127

Yes

96/176

512

688

Execution time for 1K instructions (6)

Internal RAM

PCMCIA card

Programming software (7)

0.21 ms

0.32 ms

0.21 ms

0.32 ms

0.11 ms

PL7 Junior/PL7 Pro (on Windows 95/98/2000 or NT)

Languages Ladder, Grafcet, Structured Text, List

(1) With standard format modules, except for processor and power supply modules.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) Application-specific channels = counter, axis control, stepper control, communication channels, etc., see definition and numbers of application-specific channels.

(3) The built-in Ethernet link on TSX P57 ••23 processors is included in the number of network connections.

(4) INTERBUS-S, PROFIBUS-DP.

(5) Can be backed up by a battery located in the power supply module.

On TSX P57 453: if application is stored in internal RAM, memory capacity = 96 KWords; if application is stored in PCMCIA card, internal RAM capacity = 176 KWords.

(6) 65% Boolean / 35% Numerical.

(7) PL7

≥

V4.3 for TSX P57 ••23 processors.

TSX P57 ••3 and TSX P57 ••23 Processors

• Electrical characteristics

Processors

TSX P57 103

TSX P57 153

TSX P57 203

TSX P57 2623

TSX P57 253

TSX P57 2823

TSX P57 303

TSX P57 3623

TSX P57 353

TSX P57 453

TSX P57 4823

5 VDC consumption of power supply module

TSX PSY •

Typical

440 mA

530 mA

750 mA

1110 mA

820 mA

1180 mA

Maximum

610 mA

740 mA

1050 mA

1450 mA

1140 mA

1540 mA

1000 mA

1360 mA

1060 mA

1080 mA

1440 mA

1400 mA

1800 mA

1480 mA

1510 mA

1910 mA

Dissipated power

Typical

2.2 W

2.7 W

3.8 W

5.6 W

4.1 W

5.9 W

5.0 W

6.8 W

5.3 W

5.4 W

7.2 W

Maximum

3.1 W

3.7 W

5.3 W

7.4 W

5.7 W

7.8 W

7.0 W

9.1 W

7.4 W

7.6 W

9.7 W

• Number of different application-specific channels

Application Module/card

Counting

Motion control

Axis

Stepper

TSX CTY 2A

TSX CTY 2C

TSX CTY 4A

TSX CCY 1128

TSX CAY 21/22

TSX CAY 41/42

TSX CAY 33

TSX CSY 84

TSX CFY 11

TSX CFY 21

TSX ISP Y100/101 Weighing

Communication Serial link TSX SCP 11 •• (in processor)

TSX SCP 11

••

(in TSX SCY 21601)

TSX JNP 11

••

(in TSX SCY 21601)

TSX SCY 21601 (built-in channel)

FIPIO Agent TSX FPP10 (in processor)

FIPIO Master built into processor

Modem TSX MDM10

App-spec.

Number channel

Yes 2

Yes

32 (1)

Yes

0 (2)

Note: Only the configured application-specific channels must be included.

(1) 1 channel minimum.

(2) Channels not to be included when calculating the maximum number of application-specific channels supported by the processor.

General introduction to discrete I/O modules

Presentation

Modularity

Connection

HE 10 connectors

64 I or 64 O 32 I or 32 O 32 I or 28 I/O 16 I

Connection

Screw terminal blocks

(Terminal blocks not shown)

64 I or 64 O 32 I or 32 O 8/16 I or 8/16 O 8 or 16 O

Physical description

Modules with HE 10 connectors

1 Display block

2 HE10 connectors protected by a cover. They enable connection of the sensors and preactuators either directly via preformed cables, or via TELEFAST 2 connection subbases.

General introduction to discrete I/O modules

Modules with connection via screw terminal block

1 Display block.

2 Removable screw terminal block for direct connection of the sensors and preactuators.

3 Door providing access to screw terminals and also acting as a reference label holder.

4 Module locating device.

The terminal block is supplied separately, under the reference TSX BLY 01.

• Reference label

This removable label is supplied with the module, to be placed inside the door (3). Printed on both sides, it displays the following information :

- door closed : module reference and type of channel. In the space provided, the user enters the module address and channel symbols,

- door open : wiring of inputs and/or outputs, with channel numbers and connection terminal numbers.

Catalog summary

TSX DEY .. input modules

Reference

DEY 08 D2

DEY 16 D2

DEY 16 D3

DEY 16 A2

DEY 16 A3

DEY 16 A4

DEY 16 A5

DEY 16 FK

DEY 32 D2K

DEY 32 D3K

DEY 64 D2K

Modularity Connect.

Voltage Isolation

8 (1) Ter. block 24 VDC

16 (1) Ter. block 24 VDC

Yes

16 (1) Ter. block 48 VDC

16 (2) Ter. block 24 VDC

24 VAC

Yes

16 (2) Ter. block 48 VAC

16 (2) Ter. block 115 VAC

16 (2) Ter. block 230 VAC

16 (3) HE10 24 VDC

32 (3)

32(1)

64 (3)

HE10

HE 10

HE10

24 VDC

48 VDC

24 VDC

Yes

(1) 2 and 3-wire proximity sensor compatibility IEC 947-5-2

(2) 2-wire proximity sensor compatibility IEC 947-5-2 AC

(3) Telemecanique 2 and 3-wire proximity sensor compatibility

Logic

Positive

Negative

–

Filtering IEC 1131

4 ms

Type 2

4 ms Type 2

10 ms –

50/60 Hz Type 2

–

50/60 Hz Type 2

– 50/60 Hz Type 1

Positive 0.1..7.5 ms Type 1

Positive

4 ms

Type 1

Type 2

Type 1

General introduction to discrete I/O modules

TSX DSY .. output modules

Reference

(5)

DSY 08 T2

DSY 08 T22

DSY 08 T31

DSY 16 T2

DSY 16 T3

DSY 08 R5

(3)

DSY 08 R4D

(3)

DSY 08 R5A

(3)

DSY 16 R5

(3)

DSY 08 S5

(3) (4)

DSY 16 S4

(3) (4)

DSY 16 S5

DSY 32 T2K

DSY 64 T2K

Modularity Connect.

Voltage

8 (T)

8 (R)

Ter. block 24 VDC

Ter. block 48 VDC

16 (T) Ter. block 24 VAC

16 (T) Ter. block 48 VAC

Ter. block 24 VDC

24…240 VAC

Ter. block 24…110 VDC

Ter. block 24…48 VDC

24…240 VAC

16 (R) Ter. block 24 VDC

24…240 VAC

8 (S)

16 (S)

32 (T)

64 (T)

Ter. block 48…220 VAC

Ter. block 24…110 VAC

Ter. block 48…220 VAC

HE10

24 VDC

Current

0.5 A

2 A

1 A

0.5 A

3 A

5 A

3 A

2 A

1 A

0.1 A

Logic Protection Response time

Pos.

–

Yes (1)

Yes (2)

1.2 ms

0.2 ms

1.2 ms

0 v 1<8ms

1 v 0<10ms

1 v v v v

1<10ms

0<15ms

1<10ms

0<10ms

–

Pos.

Yes (2)

Yes (1)

1.2 ms

(1) Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

(2) Outputs are protected by interchangeable fuses, accessed via the module front panel.

(3) A device automatically cuts off the outputs when the terminal block is unlocked.

(4) The output fallback can be configured for all modules, with the exception of triac output modules.

(5) All outputs are isolated.

( T )Transistor outputs (R) Relay outputs (S)Triac outputs

TSX DMY 28FK/28RFK mixed I/O module

Modularity Connect. Voltage Current Logic ProtectionFiltering Response IEC time 1131

16 inputs HE 10 24 VDC Pos.

0.1..7.5 ms Type 1

12 outputs (T) HE 10 24 VDC 0.5 A Pos.

Yes 0.5 ms Yes

Note : Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

All inputs and outputs are isolated.

(T)Transistor outputs

General introduction to discrete I/O modules

Installation / Mounting

Discrete I/O modules can be positioned anywhere on a TSX RKY ... rack.

For inserting modules in the rack, refer to the rack installation instructions.

Modules can be inserted in and removed from the rack when the rack is powered up; however, the sensor and preactuator supply must be off and the terminal block disconnected.

Functions

Current generator inputs

24 VDC and 48 VDC inputs are "current generator" type. Although the input voltage may be higher than 11 V (for 24 VDC inputs) or 20 V (for 48 VDC inputs), the input current is constant.

Protecting DC solid state outputs

All protected solid state outputs have a device which detects the appearance of an overload or a short-circuit when an output is active. Any such fault deactivates the output (tripping) and the fault is signalled (the indicator lamp of the faulty channel flashes and the processor I/O indicator lights up). To use an output after tripping, it must be reactivated.

Reactivating outputs

Reactivation of a tripped output can be automatic or controlled depending on the option selected during configuration. Reactivation is required for solid state DC outputs or for relay and triac outputs protected by interchangeable fuses. It is performed on groups of 8 channels, but has no effect on channels which have not been activated or are not faulty.

• If reactivation is automatic, it is executed every 10 s by the module, until the fault disappears, enabling it to be taken into account.

• If reactivation is controlled by the application program or via an operator terminal, it will be taken into account if the fault has disappeared. The minimum time between two reactivations is 10 s.

Output fallback

On a blocking fault, all module outputs are set to a state determined by the user during configuration : maintain state, fallback to 0 or fallback to 1.

Sharing I/O

Each module is split functionally into groups of 8 channels which may be assigned to the various application tasks (for example, for a module with 16 channels, channels 0 to 7 can be assigned to the MAST task and channels 8 to 15 to the FAST task).

Channels of the same group have common operating modes and function management

(fallback and reactivation of outputs).

Programmable input filtering

TSX DEY 16FK and TSX DMY 28FK/28RFK modules configure the input filter time between 0 and 7.5 ms (4 ms by default).

To avoid taking account of bounce when mechanical contacts are closed, it is advisable to use a filter time greater than 3 ms.

General introduction to discrete I/O modules

Latching

By means of latching, TSX DEY 16FK and TSX DMY 28 FK modules can use very short pulses which have a shorter duration than the PLC scan time. The change in the input state is taken into account so that it can be processed in the next task scan.

The time between the arrival of 2 pulses on the same input must be at least equal to the time of 2 PLC scans.

The minimum duration of the pulse should be greater than the filter time configured.

Event management

TSX DEY 16FK and TSX DMY 28FK modules allow up to 16 inputs to be configured, enabling events to be taken into account and processed immediately by the processor (processing on an interrupt).

Monitoring the presence of the terminal block

All terminal block modules have a device which checks that the terminal block is on the module.

A fault is signalled if the terminal block is missing or if it is not properly attached to the module.

Monitoring short-circuits and overloads

Solid state output modules have a facility which monitor the state of the load. A short-circuit or overload at one or more outputs causes a fault to appear and the relevant outputs to trip.

Monitoring sensor voltage

All input modules include a facility for monitoring that the sensor and module supply voltage is sufficient to ensure correct operation of the input channels. If this voltage drops below a defined threshold, a fault is signalled.

The sensor supply must be protected by a 0.5 A fast blow fuse.

Monitoring preactuator voltage

All solid state output modules include a facility for monitoring that the preactuator and module supply voltage is sufficient to ensure correct operation of the output channels. If this voltage falls below a defined threshold, a fault is signalled.

Reflex and timer functions on the TSX DMY 28RFK module

This module can be used to implement applications which require a faster response time than the

FAST task or event processing (<500 ms) by means of automation functions executed at module level, independently of the PLC task, and use the following as input variables :

• the physical inputs of the module (%I),

• the output commands of the module (%Q),

• the channel or module fault data,

• the states of the module physical outputs.

These functions are programmed in configuration mode using PL7 Junior or PL7 Pro software

≥

3.3. The configuration screen for each output comprises two main parts :

• one part representing a simplified Ladder rung layout comprising 4 lines of 4 contacts which can be used to execute a combinational logic function for the input variables ,

• one part representing the function used which can either be direct control of the output using the configured combinational logic, or a function block.

(see examples overleaf).

Examples

%I5.2

%I5.3

%I5.4

%Q5.20

ERR 2

%I5.8

ERR 3

%I5.7

General introduction to discrete I/O modules

%Q5.25

%I5.2

%I5.3

%I5.4

%Q5.20

Val

Monostable

5.25

ERR 2

%I5.8

ERR 3

Sel

%I5.7

List of the main function blocks :

• on-delay type timer function block,

• off-delay type timer function block,

• on-delay/off-delay type timer function block,

• 2-value timer function block,

• selectable on-delay/off-delay timer function block,

• retriggerable monostable function block,

• time-delayed non-retriggerable monostable function block,

• 2-value monostable function block,

• oscillator function block,

• Dual threshold counter function block,

• single threshold counter with monostable function block,

• interval counter function block used to measure time or length,

• Burst function block used to generate a defined number of oscillator periods,

• PWM function block used to generate a continuous oscillation with a fixed frequency but a variable cyclic ratio,

• slow speed detection function block,

• speed monitoring function block,

• command/control function blocks used to control an action and to check that it has been executed correctly after a certain period of time :

- type 1command/control function block : (1 command),

- type 2command/control function block : (2 commands : FWD and REV),

• command function block for a number of counting points (simple position control),

• fault indication function block,

• D latch function block, memorisazion of edge,

• T latch function block, division by 2.

A more detailed description of the various function blocks and their installation using software can be found in the application-specific manual TLS DS 57 PL7 33E - Volume 1 - part B).

General introduction to discrete I/O modules

Connection equipment and wiring rules

Wiring rules

• External power supplies for sensors and preactuators

These power supplies must be protected against shorts-circuits and overloads, by fast blow

fuses.

If the 24 VDC installation does not conform to SELV (Safety Extra Low Voltage) standards, the 0 V of the power supply must be connected to the protective ground, which should be taken to ground as near as possible to the power supply unit.

• Inputs

The use of a TSX DEY 16FK/DMY 28FK fast input module requires the input filter time to be adapted to the desired function : use of sensors with mechanical contact outputs requires a filter time of ≥ 3 ms. In order to achieve faster operation, use DC inputs and sensors which have a response time less than that of AC inputs.

• Outputs

For high currents, it is advisable to segment the terminal connections by protecting each one with a fast blow fuse.

Use wire of a sufficient cross section to avoid voltage drops and temperature rises.

• Cable routing

In order to limit the AC coupling, separate the power cables (power supply, power contactors, etc) and input (sensors) and output (preactuators) cables.

Connection of modules with screw terminal block

Each terminal can accept bare wires or wires fitted with cable ends, or open lugs.

• minimum :

• maximum :

1 wire, 0.2 mm 2 (AWG 24) without cable end.

1 wire, 2 mm 2 without cable end or

1 wire, 1.5 mm 2 with cable end

5.5 mm max.

Connection of modules with HE10 connectors

• 20-wire preformed cable, 22 gauge (0.34 mm 2 )

Used for wire-to-wire connection of I/O to sensors, preactuators or connection terminals.

There are 2 product references : TSX CDP 301 (3 meters) and TSX CDP 501 (5 meters).

Terminal / Wire Terminal / Wire

3 white green gray blue

11 black gray-pink

13 white-green 14

15 white-yellow 16

17 white-gray 18

19 white-pink

20 brown yellow pink red purple red-blue brown-green yellow-brown gray-brown pink-brown

Module

Preformed cable

General introduction to discrete I/O modules

• Preformed stranded connection cable with sheath, 28 gauge (0.08 mm 2 )

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

Bearing in mind the small cross section of the wires, it is recommended that the connection cable is only used for low current inputs or outputs ( ≤ 100 mA).

Module

Preformed cable

There are 3 product references :

TSX CDP 102 (1 meter), TSX CDP 202

(2 meters) and TSX CDP 302 (3 meters).

• Connection cable, 22 gauge (0.34 mm 2 )

Connection cable

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

The wire cross section (0.34 mm 2 ) enables higher currents to be carried than when using the preformed connection cable

( ≤ 500 mA).

TELEFAST 2

ABE-7H iiiii

There are 5 product references : TSX CDP 053 (0.5 meters), TSX CDP 103 (1 meter),

TSX CDP 203 (2 meters), TSX CDP 303 (3 meters) and TSX CDP 503 (5 meters).

Maximum tightening torques :

• on screw for fixing the module on the rack :

• on screw for TSX BLY 01 connection terminal block :

• on screw for TSX CDP • cable connectors :

2.0 N.m

0.8 N.m

0.5 N.m

General introduction to discrete I/O modules

Characteristics of input modules with terminal blocks

DC inputs

TSX DEY module reference

Nominal input values

Input l i m i t values at state 1

Voltage

Current

Voltage

Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

Logic

IEC 1131-2 conformity

Type of input

Paralleling of inputs current sink

Yes

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

Sensor voltage OK > 18 V monitoring threshold Fault < 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

Consumption 5 V typical 55 / 80 mA

(2) typ. sensor supply 25 +(Nx 7) mA

Dissipated power(2)

0 8 D 2 / 1 6 D 2

24 VDC

7 mA

≥

11 V

6.5 mA

(U = 11 V)

≤

5 V

≤

2 mA

19…30 V

(1)

4 k

Ω positive

Type 2

1 6 D 3

48 VDC

7 mA

≥

30 V

6.5 mA

(U = 30 V)

≤

10 V

≤

2 mA

38…60 V

7 k

Ω positive

Type 2 current sink

Yes

IEC 947-5-2

> 36 V

< 24 V

1500 V rms

80 mA

25 +(Nx 7) mA

1 +(Nx 0.15) W 1 +(Nx 0.3) W

1 6 A 2

24 VDC

16 mA

≤

Ual - 14 V

≥

6.5 mA

≥

Ual - 5 V

≤

2 mA

19…30 V

(1)

1.6 k

Ω negative

– resistive

Yes

IEC 947-5-2

> 18 V

< 14 V

1500 V rms

80 mA

15 +(Nx 15) mA

1 +(Nx 0.4) W

AC inputs

TSX DEY module reference

Nominal input Voltage values Current

Input limit values at state 1 Voltage

Current

1 6 A 2

24 VAC

15 mA

10 V

6 mA

1 6 A 3

48 VAC

16 mA

29 V

6 mA

1 6 A 4

12 mA

74 V

6 mA

1 6 A 5

100..120 VAC 200..240 VAC

15 mA

159 V

6 mA

(U = 10 V) (U = 29 V) (U = 74 V) at state 0 Voltage/current 5 V/3 mA 10 V/4 mA 20 V/4 mA

(U = 159 V)

40 V/4 mA

Frequency 47…63 Hz 47…63 Hz 47…63 Hz 47…63 Hz

Sensor supply

Input impedance

Sensor voltage monitoring threshold

Fault

20…26 V

1.6 k

Ω

IEC 1131-2 conformity

Type of input

Type 2 resistive

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

> 18 V

< 14 V

40…52 V

3.2 k

Ω

Type 2 capacitive

IEC 947-5-2

> 36 V

< 24 V

85…132 V 170…264 V

9.2 k

Ω

Type 2 capacitive

IEC 947-5-2

> 82V

< 40 V

20 k

Ω

Type 1 capacitive

IEC 947-5-2

> 164V

< 80 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 2000 V rms

Consumption 5 V typical 80 mA 80 mA 80 mA 80 mA

(2) typ. sensor supply (mA) 15 + (Nx15) 16 + (Nx16) 15 + (Nx15) 12 + (Nx12)

Power dissipated per channel (2)

(1) up to 34 V (1 h / 24 h)

1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W

(2) N = number of channels at 1

General introduction to discrete I/O modules

Characteristics of input modules with connector(s)

TSX DEY module reference

Nominal input values

Input limit values at state 1 at state 0

16FK

Voltage 24 VDC

Current

Voltage

Current

Voltage

Current

Sensor supply

3.5 mA

≥

11 V

≥

3 mA

≤

5 V

≤

1.5 mA

19…30 V

Type of input

Logic

(ripple included)

Input impedance (at U nominal)

IEC 1131-2 conformity

(1)

6.3

κΩ current sink positive

Type 1

32D2K

24 VDC

3.5 mA

≥

11 V

≥

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

Yes

64D2K

24 VDC

≤

3.5 mA

≥

11 V

≥

3 mA

5 V

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

Yes

Paralleling of inputs Yes

Compatibility 2-wire/3-wire prox. sensor Yes

Sensor voltage monitoring threshold

Fault

Dielectric strength (50/60 Hz, 1 min)

Consumption

(2)

5 V typical

24 V typ. sensor

> 18 V

< 14 V

1500 V rms

250 mA

> 18 V

< 14 V

1500 V rms

135 mA

> 18 V

< 14 V

1500 V rms

155 mA

20 +(Nx3.4) mA 30 +(Nx3.5) mA 60 +(Nx3.5) mA

Dissipated power(2)

(1) up to 34 V (1 h / 24 h)

1.2 +(Nx0.1) W 1 +(Nx0.1) W 1.5 +(Nx0.1) W

(2) N = number of channels at 1

TSX DEY module reference

Nominal input values

Input limit values at state 1

Voltage

Current

Voltage

Current at state 0 Voltage

Current

Input impedance (at U nominal)

Type of input

Logic

Sensor supply

(ripple included)

IEC 1131-2 conformity

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage OK monitoring threshold Fault

Dielectric strength (50/60 Hz, 1 min)

Consumption 5 V typical

(2) 24 V typ. sensor

Dissipated power(2)

(1) up to 34 V (1 h / 24 h)

32D3K

48 VDC

7 mA

≥

30 V

6.5 mA (when U = 30V)

≤

10 V

≤

2 mA

38…60 V

6.3 k

Ω current sink positive

Type 2

Yes

> 36 V

< 24 V

1500 V rms

300 mA

50 +(7xN) mA

2.5 +(Nx0.34) W

(2) N = number of channels at 1

General introduction to discrete I/O modules

Characteristics of output modules with terminal block

DC solid state outputs (positive logic)

TSX DSY module reference 08T2

16T2

08T22 08T31

Nominal values Voltage

Current

Voltage

24 VDC

0.5 A

24 VDC

2 A

48 VDC

1 A

19…30 V (1) 19…30 V (1) 38…60 V Limit values

(for U

≤

30 or 34 V, ripple included)

Curr. / chan.

0.625 A

Curr./module 4 A / 7 A

6 W Tungsten filament lamp power

Leakage current at state 0 < 0.5 mA

2.5 A

14 A

10 W

< 1 mA

1.25 A

7 A

10 W

< 1 mA

Residual voltage

Min load impedance

Response time

Preactuator voltage monitoring threshold at state 1 < 1.2 V

Ω

1.2 ms

> 18 V

Fault < 14 V

< 0.5 V

Ω

µ s

> 16 V

< 14 V

< 1 V

Ω

300

µ s

> 36 V

< 24 V

16T3

48 VDC

0.25 A

38…60 V

0.31 A

4 A

6 W

0.5 mA

< 1.5 V

192

1.2 ms

> 36 V

< 24 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 1500 V rms

Consumption typically 5 V 55 / 80 mA 55 mA 55 mA 80 mA preactuator supply 30/ 40 mA 30 mA 30 mA 40 mA

Dissipated power (13) 1.1+(0.75xN)W 1.3+(0.2xN)W 2.2 +(0.55xN)W 2.4 +(0.85xN)W

Relay outputs, thermal current 3 A

TSX DSY module reference

Operating voltageD C

A C

Thermal current

AC load Resistive Voltage duty

AC12

Power

Inductive Voltage duty Power

AC14 and

AC15

08R5 / 16R5

10...34 VDC

19...264 VAC

3 A

24 VAC 48 VAC

50 VA (6)

100..120 VAC 200..240 VAC

50 VA (7) 110 VA (7) 220 VA (7)

110 VA (5) 220 VA (5)

24 VAC

24 VA (5)

48 VAC

10 VA (11)

24 VA (9)

100..120 VAC 200..240 VAC

10 VA (12)

50 VA (8)

10 VA (12)

50 VA (10)

110 VA (3) 110 VA (7)

220 VA (2)

DC load Resistive Voltage duty Power

DC12

Inductive Voltage duty Power

24 VDC

24 W (7)

40 W (4)

24 VDC

10 W (9)

Response time

Isolation (50/60 Hz, 1 min)

Consumption

DC13

Switch on

Switch off

5 V typical

24 W (7)

< 8 ms

< 10 ms

2000 V rms

55 / 80 mA

(13) 24 V typical relay (8.5 x N) mA

Dissipated power (13) 0.25 + (0.2 x N) W

General introduction to discrete I/O modules

DC relay outputs

TSX DSY module reference

Operating A C voltage limit

Thermal current

DC load

08R4D not allowed

D C 19..143 VDC

5 A

Resistive Voltage 24 VDC duty

DC12

Power 50 W (7)

(max 6 A per common)

48 VDC 100..130 VDC

100 W (7) 220 W (7)

100 W (4) 200 W (4) 440 W (4)

Response time

Inductive Voltage 24 VDC duty Power 20 W (9)

DC13

Switch on

Switch off

50 W (7)

< 10 ms

< 15 ms

Isolation (50/60 Hz, 1 min)

Consumption 5 V typical

(13) 24 V typical relay

Dissipated power (13)

2000 V rms

55 mA

(10 x N) mA

48 VDC

50 W (9)

110 VDC

110 W (9)

100 W (7) 220 W (7)

0.25 + (0.24 x N) W

Relay outputs, thermal current 5 A

TSX DSY module reference

Operating voltage

Thermal current

AC load

D C

08R5A

19...60 VDC

19...264 VAC

5 A

Resistive Voltage 24 VAC

(max. 6 A per common)

48 VAC 100..120 VAC 200..240 VAC

DC load duty

AC12

Power 100 VA (6) 100 VA (7) 220 VA (7) 440 VA (7)

200 VA (5) 440 VA (5)

Inductive Voltage 24 VAC duty Power 50 VA (5)

AC14

48 VAC

20 VA (11)

50 VA (9)

100..120 VAC 200..240 VAC

20 VA (12)

110 VA (8)

20 VA (12)

110 VA (10) and

AC15

Resistive Voltage 24 VDC duty Power 24 W (7)

DC12 50 W (4)

48 VDC

50 W (7)

100 W (4)

220 VA (3) 220 VA (7)

440 VA (2)

Response time

Inductive Voltage 24 VDC duty Power 10 W (9)

DC13

Switch on

Switch off

24 W (7)

< 10 ms

< 15 ms

48 VDC

24 W (9)

50 W (7)

Isolation (50/60 Hz, 1 min)

Consumption 5 V typical

2000 V rms

55 mA

(13) 24 V typical relay (10 x N) mA

Dissipated power (13) 0.25 + (0.24 x N) W

(1) up to 34 V (1 h / 24 h)

(2) 0.1 x 10 6

(3) 0.15 x 10

operations

6 operations

(4) 0.3 x 10 6 operations

(5) 0.5 x 10 6 operations

(6) 0.7 x 10

(7) 1 x 10 6

(8) 1.5 x 10 6

(9) 2 x 10 6

6 operations

operations

(10) 3 x 10 6

(11) 5 x 10 6

operations

(12) 10 x 10 6 operations

(13) N = no. of channels at 1

General introduction to discrete I/O modules

Triac outputs

TSX DSY module reference

Operating voltage

Isolation (50/60 Hz, 1 min)

Consumption

5 V typical

TSX DSY 08S5

TSX DSY 16S5

08S5/16S5

41..264 VAC

2000 V rms

125 mA

220 mA

16S4

20..132 VAC

Permissible current

Response time

TSX DSY 08S5 2 A / channel - 12 A / module 1 A / channel - 12 A / module

TSX DSY 16S5 1 A / channel - 12 A / module

Switch on

Switch off

≤

10 ms

≤

10 ms

2000 V rms

220 mA

Dissipated power TSX DSY 08S5

TSX DSY 16S5

0.5 W + 1 W/A per output 0.85 W + 1 W/A per output

0.85 W + 1 W/A per output

Characteristics of output modules with connector(s)

DC solid state outputs (positive logic)

TSX DSY module reference

Nominal values Voltage

Limit values

(for U

≤

30 or 34 V, ripple included)

Tungsten filament

32T2K

24 VDC

Current

Voltage

0.1 A

19…30 V (1)

Current / channel 0.125 A

Current / module 3.2 A

1.2 W (maximum)

64T2K

24 VDC

0.1 A

19…30 V (1)

0.125 A

5 A

1.2 W (maximum) lamp power

Leakage current

Residual voltage

Min load impedance

Paralleling of outputs at state 0 at state 1

Response time

Preactuator voltage OK

monitoring threshold Fault

< 0.1 mA when U = 30 V < 0.1 mA when U = 30 V

< 1.5 V when I = 0.1 A

220

Ω

Yes : 3 max

< 1.5 V when I = 0.1 A

220

Ω

Yes : 3 max

1.2 ms

> 18 V

< 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

Consumption 5 V typical 135 mA

24 V typ. sensor 30 mA

1.2 ms

> 16 V

< 14 V

1500 V rms

155 mA

60 mA

Dissipated power (2) 1.6 + (0.1 x N) W 2.4 + (0.1 x N) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels

General introduction to discrete I/O modules

Characteristics of mixed I/O module with connectors

Input characteristics

TSX DMY module reference

Nominal input values

Input limit values

Voltage

Current at state 1 Voltage

Current at state 0 Voltage

(ripple included)

Input impedance (at U nominal)

Type of input

Current

Sensor supply

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage monitoring threshold

Fault

Dielectric strength (50/ 60 Hz, 1 min)

Consumption 5 V typical

24 V typical sensor

Dissipated power (1)

(1) N = number of channels at 1

Output characteristics

TSX DMY module reference

Nominal output values

Voltage

Current

Output limit values

Voltage

Current / channel

Current / module

Tungsten filament lamp power

Leakage current

Residual voltage at state 0 at state 1

Minimum load impedance

Response time

Preactuator voltage monitoring threshold

Dielectric strength (50/60 Hz, 1 min)

Consumption 24 V preactuator

Dissipated power

Fault

28FK / 28RFK

24 VDC

3.5 mA

≥

11 V

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(up to 34 V (1 h / 24 h))

6.3

κΩ current sink

Yes

> 18 V

< 14 V

1500 V rms

300 mA

20 +(3.5xN) mA

1.2 +(0.1xNb) W

28FK / 28RFK

24 VDC

500 mA

19…30 V (up to 34 V (1 h / 24 h)

0.625 A

4 A

6 W

< 1 mA

< 1.2 V

Ω

0.6 ms

> 18 V

< 14 V

1500 V rms

30/40 mA

1 W + 0.75 W per output at 1

General introduction to discrete I/O modules

Maintenance / Diagnostics

The status lamps on the front panel of the module, enable fast diagnostics of the following :

• 3 module status lamps provide information on the module operating mode

- RUN (green) : module status (on : normal operation; off : faulty module)

- ERR (red) : internal faults (on : module failure; flashing : communication fault)

- I/O (red) : external faults (on : overload, shortcircuit, sensor/ preactuator voltage fault; flashing : terminal block fault)

During the self-tests the RUN, ERR and I/O indicator lamps flash.

• 8, 16 or 32 channel status indicators give information on the status of every input or output (on : channel at state 1; flashing : faulty channel, overload or short-circuit; off : channel at state 0).

In addition, the +32 indicator, found on 64 channel modules, indicates the group of channels displayed (off : channels 0 to 31; on : channels 32 to 63). A pushbutton (only on 64-channel modules) is used to select the group of channels.

8-channel module

RUN ERR

I / O

For mixed I/O modules with 28 I/O (16I + 12O):

- indicators 0 to 15 display the state of the inputs

- indicators 16 to 27 display the state of the outputs

16-channel module

RUN ERR

I / O

28/32/64-channel module

RUN

+ 32

ERR

I / O

Pushbutton

General introduction to discrete I/O modules

Status O n

Lamps

R U N Normal operation

Flashing

E R R Internal fault module failure

Communication fault if

RUN lamp on

Module not configured if

RUN lamp off (1)

Terminal block fault I/O External fault : overload, short-circuit, sensor/ preactuator voltage fault

0...i

Channel at state 1 Faulty channel, overload or short-circuit

(1) This state is only available on module versions

≥

V2.0.

Off

Module faulty or switched off

No module fault

No external fault

Channel at state 0

Operating conditions

Operating temperature

Relative humidity

Operating altitude

Withstand to vibrations shocks

Withstand to electrostatic discharge

Immunity to electromagnetic fields rapid transients shock waves damped oscillating waves

Withstand to LF interference

Storage temperature

Mechanical safety

0…60° C

10…95% (without condensation)

0…2000 m

IEC 68-2-6, Fc test, severity 2 g

IEC 68-2-27, Ea test

IEC 1000-4-2, level 3

IEC 1000-4-3, level 3

IEC 1000-4-4, level 3

IEC 1000-4-5

IEC 1000-4-12

IEC 1131-2

-25…+70° C

IP 20 with TSX RKA 01 cover

Discrete I/O module connections

Discrete input modules

TSX DEY 08D2

Sensors

FU1

+ –

0 V

+24 VDC

Inputs

I 0

TSX DEY 16D2

Sensors

FU1

+ –

0 V

+24 VDC

FU1 = 0.5 A fast blow fuse

Inputs

I 0

TSX DEY 16D3

Sensors

FU1

+ –

0 V

+48 VDC

TSX DEY 16A2 / 16A3 / 16A4 / 16A5

Inputs

I 0

Sensors

24 / 48 / 115 / 230 V

FU1 UVAC 18

FU1 = 0.5 A fast blow fuse

Inputs

I 0

Discrete I/O module connections

TSX DEY 16FK

Sensors

Inputs

I 0

TSX DEY 32D2K

Sensors

15 16

+24 VDC

FU1

–

0 V

+24 VDC

FU1

–

0 V

FU1 = 0.5 A fast blow fuse

Sensors

1 2

1 3

1 4

1 6

1 9

2 0

Pin Wire colors number (HE10) (TSX CDP iiiii 01 cables)

1 White

Brown

Green

Yellow

Gray

Pink

Blue

R e d

Black

Purple

Gray - pink

Red - blue

White - green

Brown - green

White - yellow

Yellow - brown

White - gray

Gray - brown

White - pink

Pink - brown

+24 VDC

FU1

–

0 V

Inputs

I 0

17 18

19 20

Inputs

17 18

19 20

Discrete I/O module connections

TSX DEY 32D3K

(when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Sensors

+48 VDC

FU1

–

0 V

Inputs

Sensors

+48 VDC

FU1

–

0 V

FU1 = 0.5 A fast blow fuse

Inputs

I 0

17 18

19 20

Discrete I/O module connections

TSX DEY 64D2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Sensors Sensors

Inputs

I 0

+24 VDC

FU1

–

0 V

17 18

19 20

+24 VDC

FU1

–

0 V

17 18

19 20

Sensors

+24 VDC

FU1

–

0 V

Inputs

Sensors

+24 VDC

FU1

–

0 V

FU1 = 0.5 A fast blow fuse

Inputs

17 18

19 20

Discrete I/O module connections

Discrete output modules

TSX DSY 08T2

Preactuators

0 V 15

–

FU1

+24 VDC

Outputs

TSX DSY 16T3

Preactuators

– +

FU1

FU1 = 6.3 A fast blow fuse

0 V

+48 VDC

Outputs

TSX DSY 16T2

Preactuators

– +

FU2

0 V

+24 VDC

Outputs

FU2 = 10 A fast blow fuse

TSX DSY 08T22

Preactuators

0 1

1 3

2 5

3 7

4 9

5 11

6 13

7 15

– +

FU2

0 V

+24 VDC

FU2 = 16 A fast blow fuse

Outputs

AC load

DC load

MOV

19...240 VAC

– 24 VDC +

Protection must be provided at the preactuator terminals

Discrete I/O module connections

TSX DSY 08T31

Preactuators

0 1

1 3

2 5

3 7

4 9

5 11

6 13

7 15

– +

FU2

0 V

+48 VDC

FU2 = 10 A fast blow fuse

TSX DSY 08R5

Preactuators

Outputs

19…240 VAC or 24 VDC

C0-3

C4-7

Discrete I/O module connections

TSX DSY 16R5

AC load

Preactuators

MOV

19...240 VAC 2

DC load

– 24 VDC +

Protection must be provided at the preactuator terminals

TSX DSY 08R5A

Preactuators

Outputs

19…240 VAC or 24 VDC

TSX DSY 08R4D

Preactuators

C0-1

*(24 V strap)

C2-3

R2 10

T3 11

R3 12

C4-5

C6-7

19…240 VAC or 24 VDC

FU = 6.3 A fast blow fuse

24...130 VDC

* make connection if using 24 VAC or 24 VDC

Outputs

C8-11

C12-15

C0-3

C4-7

Outputs

C0-1

*(24 V strap)

C2-3

C4-5

C6-7

FU = 6.3 A fast blow fuse

Discrete I/O module connections

TSX DSY 08S5

Preactuators

Outputs

P N

220 VAC

TSX DSY 16S4

Preactuators

FU1

4 6

6 8

FU1

9 12

FU1

12 16

14 18

FU1

P N

220 VAC

FU1 = 5 A ultra fast blow fuse

C0-1

C2-3

C4-5

C6-7

FU = interchangeable

5 A ultra fast blow fuse

TSX DSY 16S5

Outputs

C8-11

C12-15

C0-3

C4-7

Preactuators

12 16

14 18

P N

48...240 VAC

FU = interchangeable

5 A ultra fast blow fuse

C0-3

C4-7

C8-11

C12-15

Outputs

Discrete I/O module connections

TSX DSY 32T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

FU = 4 A

fast blow fuse

0 V

Preactuators

0 V

24 VDC

11 12

13 14

15 16

Outputs

17 18

19 20

11 12

13 14

15 16

17 18

19 20

9 10

Q16

Connect :

• the + 24VDC to terminals

17 and 19

• the 0V to terminals 18 and 20

Discrete I/O module connections

TSX DSY 64T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Preactuators Preactuators

Outputs

Q32

4 35

5 6 37

7 8 39

9 10 41

11 12 43

13 14 45

15 16 47

A Outputs

2 1

3 4 3

5 6 5

7 8 7

9 10 9

11 12 11

13 14 13

15 16 15

47 15

0 V

17 18

0 V

17 18

19 20 19 20

24 VDC 24 VDC

Preactuators

D Outputs

Q48

2 49

4 51

5 6 53

7 8 55

9 10 57

11 12 59

13 14 61

15 16 63

Preactuators

B Outputs

Q16

2 17

3 4 19

5 6 21

7 8 23

9 10 25

11 12 27

13 14 29

15 16 31

63 31

0 V

17 18

0 V

17 18

19 20

FU = 4 A fast blow fuse

19 20

Connect the + 24VDC to terminals 17 and 19 and the 0V to terminals18 and 20

Discrete I/O module connections

Discrete mixed I/O module

TSX DMY 28FK/28RFK (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Preactuators

0 V

–

FU2

+24 VDC

Outputs

Q16

Sensors

+24 VDC

FU1

–

0 V

Inputs

I 0

FU2 = 2 A fast blow fuse FU1 = 0.5 A fast blow fuse

Schneider Automation Inc.

One High Street

North Andover, MA 01845

Tél.: (1) 978 794 0800

Fax : (1) 978 975 9010

Schneider Automation SAS

245, route des Lucioles - BP 147

F-06903 Sophia Antipolis

Tél. : (33) (0)4 92 38 20 00

Fax : (33) (0)4 93 65 30 31

Schneider Automation GmbH

Steinheimer Straße 117

D-63500 Seligenstadt

Tél. : (49) 61 82 81 29 00

Fax : (49) 61 82 81 21 55

Printed in France September 2002

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Quick Reference Guide

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TSX P57••3/P57••23 Processors

General introduction to discrete I/O modules

Discrete I/O module connections

2

16

32

4

At a Glance

Physical description

Catalog summary

Installation / Mounting

Precautions to be taken when replacing a processor

Auxiliary functions

Diagnostics using the display LEDs

Characteristics

Presentation

Physical description

Catalog summary

Installation / Mounting

Functions

Connection equipment and wiring rules

Characteristics of input modules with terminal blocks

Characteristics of input modules with connector(s)

Characteristics of output modules with terminal block

Characteristics of output modules with connector(s)

Characteristics of mixed I/O module with connectors

Maintenance / Diagnostics

Operating conditions

Discrete input modules

Discrete output modules

Discrete mixed I/O module

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