Schneider Electric TSX P57 / TPMX P57 / TSX DEY / DSY / DMY Processors, Discrete I/O Quick Reference Guide

Premium PLCs

TSX P57 / TPMX P57

TSX DEY / DSY / DMY

Processors

Discrete I/O

Quick Reference Guide

General safety advice for users

TSX/TPMX P57 1

ii

/P57 2

ii

/P57 3

ii

/P57 4

ii

processors

Presentation

Physical description

Catalog

Installation / Mounting

Precautions to be taken when replacing a processor

Auxiliary functions

Diagnostics using the indicator lamps

Characteristics

General introduction to discrete I/O modules

Presentation

Physical description

Catalog

Installation / Mounting

Functions

Connection equipment and wiring rules

Characteristics of input modules with terminal blocks

Characteristics of input modules with connector(s)

Characteristics of output modules with terminal block

Characteristics of output modules with connector(s)

Characteristics of mixed I/O modules with connectors

Maintenance / Diagnostics

Operating conditions

Discrete I/O module connections

Discrete input modules

Discrete output modules

Discrete mixed I/O module

Contents

2

18

18

30

31

32

33

26

27

28

18

19

21

21

24

34

34

38

44

4

4

8

12

13

7

8

4

5

1

General safety advice for users

1 General

This manual is intended for personnel technically qualified to install, operate and maintain the products which are described herein. For advanced use of these products please contact your nearest sales office for additional information.

The contents of this manual are not contractual and cannot under any circumstance extend or restrict contract warranty clauses.

2 Qualification of personnel

Only qualified personnel are authorized to install, operate or maintain the products. Any work performed by an unqualified person or non-observance of the safety instructions contained in this document or attached to the equipment may jeopardize the safety of personnel and/or cause irreparable damage to equipment.

3 Warnings

Warnings serve to prevent specific risks encountered by personnel and/or equipment.

They are indicated in the documentation and on the products by different warning symbols :

Caution

Indicates that not following instructions or ignoring the warning may cause serious personal injury, death and/or serious damage to equipment.

Important or

!

Indicates that not following a specific instruction may lead to minor injury and/or damage to equipment.

Comment

Highlights important information relating to the product, its operation or its accompanying documentation.

4 Conformity of use

The products described in this manual conform to the European Directives (*) to which they are subject (CE marking). However, they can only be used correctly in the context of the applications for which they are intended (described in the various documents) and when connected to approved third party products.

(*) EMC and LV Directives, concerning Electromagnetic Compatibility and Low Voltage.

5 Installing and setting up equipment

It is important to observe the following rules when installing and starting up equipment.

In addition, if the installation includes digital links, it is essential to follow the basic wiring rules, given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses", reference TSX DG KBLE

• Safety instructions must be followed meticulously. These instructions are in the documentation or on the equipment being installed and set up.

• The type of equipment defines the way in which it should be installed :

- a flush-mountable device (for example, a process control terminal) must be flush-mounted,

- a device which is to be built in (for example, a PLC) must be placed in a cabinet or enclosure,

- the casing of a laptop or portable device (for example, a programming terminal or a notebook) must remain closed,

2

General safety advice for users

• If the device is permanently connected, its electrical installation must include a device to isolate it from the power supply and a circuit-breaker to protect it against overcurrents and isolation faults. If this is not the case, the power socket must be grounded and be easily accessed. The device must be connected to the protective ground.

• If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected.

Only use power supplies which conform to the standards currently in force.

• Check that the supply voltages remain within the tolerance ranges defined in the technical characteristics of the devices.

• All measures must be taken to ensure that any power return (immediate, warm or cold) does not lead to a dangerous state which may place personnel or the installation at risk.

• Emergency stop devices must remain effective in all the device's operating modes, even those which are abnormal (for example, when a wire becomes disconnected).

Resetting these devices must not cause uncontrolled or improper restarts.

• Cables which carry signals must be located where they do not cause interference with the control system functions by capacitative, inductive or electromagnetic interference.

• Control system equipment and their control devices must be installed in such as way as to ensure that they are protected against unintentional operation.

• Appropriate safety measures must be taken for the inputs and outputs, to prevent improper states in the control system device, if no signal is received.

6 Equipment operation

The operational safety and availability of a device is its ability to avoid the appearance of faults and to minimize their effects if they occur.

A fault inside the control system is known as :

• passive, if it results in an open output circuit (no command is sent to the actuators).

• active, if it results in a closed output circuit (a command is sent to the actuators).

From the safety point of view, a given fault is dangerous or not depending on the type of command given during normal operation. A passive fault is dangerous if the normal command is the operation of an alarm. An active fault is dangerous if it maintains or activates an undesirable command.

The system designer must use devices external to the PLC to protect against active faults inside the PLC, whether they are indicated or not.

7 Electrical and thermal characteristics

Details of the electrical and thermal characteristics of devices are given in the associated technical documents (installation manuals, service instructions).

8 Maintenance

Troubleshooting procedure

• Control system equipment should only be repaired by qualified personnel (after sales service engineer, or technician approved by Schneider Automation SA). Only certified replacement parts or components should be used.

• Before performing any operation on equipment, always cut the power supply off and mechanically lock any moving parts.

Replacement and recycling of used batteries

Use batteries of the same type as the originals and dispose of defective batteries in the same way as toxic waste.

3

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

Presentation

A wide range of high performance, increased capacity processors is offered to best respond to the various user requirements.

• TSX 57 sequential processors which can be integrated in TSX RKY•• racks :

TSX P57 102, TSX P57 202, TSX P57 252, TSX P57 302, TSX P57 352, TSX P57

402, TSX P57 452 processors

• PMX 57 process control processors which can be integrated in TSX RKY•• racks :

TPMX P57 102, TPMX P57 202, TPMX P57 352, TPMX P57 452 processors

TSX/PMX 57 processors manage an entire PLC station comprising the discrete I/O, analog I/O and application-specific modules (counter, axis control, stepper control, communication, etc) distributed over one or more racks connected on Bus X.

Each processor integrates :

• a protected internal RAM memory which can receive the application program and can be extended by a PCMCIA memory card (RAM or FLASH EPROM)

• a realtime clock

• 2 terminal ports (TER and AUX) which enable simultaneous connection of several devices (programming terminal, man-machine interface terminal, etc)

• a slot for a PCMCIA communication card (Modbus+, FIPWAY, FIPIO Agent, UNI-TELWAY, serial links).

• a FIPIO master link on some processors

The application program is created using PL7 Junior or PL7 Pro software which offers :

• 4 programming languages

• a multitasking software structure (master task and fast task, event processing)

• modification of currently running programs, etc.

Physical description

TSX P57 102/202/252

TSX P57 302/352

TPMX P57 102

1

2

3

4

5

TSX P57 402/452

TPMX P57 202/352

TPMX P57 452

1

2

3

4

5

6

7 6

7

Standard format

4

Double format

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

1 Display block with 4 or 5 indicator lamps depending on the model :

- RUN, ERR, I/O, TER lamps on all processors

- FIP lamp on processors with an integrated FIPIO master link (TSX/TPMX P57 i 52).

2 Pencil-point RESET button which is used to activate a PLC cold restart.

3 TER terminal port for connecting a peripheral which may or may not be self-powered

(programming or adjustment terminal, man-machine interface terminal, printer, etc).

4 AUX man-machine interface port for connecting a self-powered peripheral (programming or adjustment terminal, man-machine interface terminal, printer, etc).

5 Slot for a type 1 PCMCIA memory extension card.

!

If there is no memory card, this slot has a cover which must be left in place; removing it will cause the processor to stop.

6 Slot for type 3 PCMCIA communication card to connect the processor to a communication channel. If no communication card is present, this slot is fitted with a cover.

7 9-pin SUB D connector for connection to the FIPIO master bus. This connector is only available on TSX/TPMX P57 i 52 processors.

5

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

Catalog summary

• TSX 57 processors

References TSX P57 v

102

TSX RKY 12EX racks 2

TSX RKY 4EX/6EX/8EX racks 4

Module slots (1) 21 [27]

16 16 16 16 16 16

87 [111] 87 [111] 87 [111] 87 [111] 87 [111] 87 [111]

I/O profile (2)

In-rack discrete I/O (3)

In-rack analog I/O

Fixed

512

24

Fixed

1024

80

Fixed

1024

80

Fixed

1024

128

Fixed

1024

128

Flexible Flexible

2040

255

2040

255

App-specific channels (4) 8

Network connection : FIPWAY,1

ETHWAY/TCP_IP, Modbus +

Integrated FIPIO connection

Third party fieldbus connection -

-

AS-i sensors/actuators fieldbus connection

Internal memory (5)

Extension memory

2

(K16) 32

(K16) 64

202

8

24

1

-

1

4

48

128

252

8

24

1

1

1

4

64

128

-

2

8

302

8

32

3

64

256

1

2

8

352

8

32

3

80

256

-

2

8

402

8

48

4

96

256

1

2

8

452

8

48

4

96/112

256

• PMX 57 processors

References TPMX P57

TSX RKY 12EX racks v

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

I/O profile (2)

In-rack discrete I/O (3)

In-rack analog I/O

App-specific channels (4)

Control loops

Network connection : FIPWAY,

512

24

8

10

1

102

2

4

21 [27]

Fixed

202

8

16

87 [111]

Fixed

1024

80

24

10

1

352

8

16

87 [111]

Fixed

1024

128

32

10

3

452

8

16

87 [111]

Flexible

2040

255

48

10

4

ETHWAY/TCP_IP, Modbus +

Integrated FIPIO connection

Third party fieldbus connection

AS-i sensors/actuators fieldbus connection

Internal memory (5)

Extension memory

(K16)

(K16)

-

-

2

-

1

4

1

2

8

1

2

8

48

64

48

128

80

128

96/112

256

(1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,

(2) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels are cumulative

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels are not cumulative, distribution is defined by a formula (see characteristics section).

(3) I/O on the FIPIO bus, third party fieldbus and AS-i fieldbus are to be counted additionally.

(4) Application-specific channels = counter, axis control, stepper control, communication, etc (see characteristics section : Number of various application-specific channels).

(5) On TSX/TPMX P57 452 : if the application is stored in the internal RAM, memory capacity = 96 Kwords; if the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords.

6

Installation/Mounting

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• Installing a standard format processor module

TSX 57 and PMX 57 processor modules are installed in a TSX RKY ii rack, in position 00 or 01 depending on the type of power supply module used (standard or double format) :

- If the rack is fitted with a TSX PSY 1610/2600 standard format power supply module, the processor is installed in position 00 (preferred position) or in position 01 if position 00 is not available.

PS 00 01 02 03 04 05 06

- If the rack is fitted with a TSX PSY 3610/5500/

5520 double format power supply module, the processor is installed in position 01.

PS 00 01 02 03 04 05 06

!

The rack power supply must always b e P O W E R E D D O W N p r i o r t o mounting a processor module.

• Installing a double format processor module

TSX 57 and PMX 57 double format processor modules are installed in a TSX RKY ii rack, in positions 00 and 01 or 01 and 02 depending on the type of power supply module used (standard format or double format) :

- If the rack has a TSX PSY 1610/2600 standard format power supply module, the processor is installed in positions 00 and 01 (preferred positions) or in positions 01 and 02 if position

00 is not available.

PS 00 01 02 03 04 05 06

- If the rack has a TSX PSY 3610/5500/5520 double format power supply module, the processor is installed in positions 01 and 02.

!

The rack power supply must always be

POWERED DOWN prior to mounting a processor module.

PS 00 01 02 03 04 05 06

For mounting modules in the rack, refer to the rack installation guide.

7

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

Precautions to be taken when replacing a processor

!

When replacing a TSX/PMX 57 processor with another processor which has already been used (processor already programmed and containing an application), it is essential to cut power to all PLC station control devices.

Before restoring power to the control devices, check that the processor actually contains the required application.

Auxiliary functions

• Terminal port and auxiliary port

Two 8-pin mini-DIN connectors (non-isolated RS 485 link) are used to connect :

- TER : an FTX terminal / PC compatible or to connect the

PLC to the UNI-TELWAY bus via the TSX P ACC 01 isolation box. This port supplies 5 V to power the peripheral which is connected to it.

- AUX : a man-machine interface terminal or a printer. This port does not supply the 5 V power.

The default setting for the terminal ports is UNI-TELWAY master communication mode at 19200 bauds. They can also be configured for UNI-TELWAY slave mode or ASCII characters.

• Slot for PCMCIA communication card

This slot, on the front panel of the processor, can take a type 3

PCMCIA communication card :

- TSX SCP 111 : RS 232 D multiprotocol

- TSX SCP 112 : 20 mA current loop multiprotocol

- TSX SCP 114 : RS 485 multiprotocol, compatible with

isolated RS 422

- TSX MBP 100 : Modbus +

- TSX FPP 10 / 20 : FIPIO Agent / FIPWAY

- TSX MDM 10 : Modem

!

The processor must always be POWERED DOWN prior to inserting or removing a communication card.

PCMCIA communication card

8

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• Internal RAM memory

This memory holds the application (data, program and constants) and its capacity varies according to the type of processor :

- 32 Kwords on TSX P57 102 processor

- 48 Kwords on TSX P57 202/TPMX P57 102/202 processors

- 64 Kwords on TSX P57 252/302 processors

- 80 Kwords on TSX /TPMX P57 352 processors

- 96 Kwords on TSX P57 402 processor)

- 96/112 Kwords (1) on TSX /TPMX P57 452 processors

If the size of the application is greater than that of the RAM, it is possible to extend the memory by using a PCMCIA memory extension card. In this case, the program and the constants are memorized in the PCMCIA memory extension card and the data in the RAM memory.

The internal RAM memory can be protected by an optional battery (TSX PLP 01), located in the power supply module. The protection is only effective as long as the power

supply and processor modules remain in the rack (see duration of internal RAM memory protection).

(1) When the application is stored in the internal RAM, memory capacity is limited to

96 Kwords.

When the application is in the card, the capacity of the internal RAM memory is

112 Kwords.

• PCMCIA memory card slot

This slot, on the front panel of the processor, can accept an optional type 1 PCMCIA memory card. If the card is not

present the cover must be kept in place.

3 families of cards are offered :

- Standard memory cards : Two types are available

Protected RAM used during creation and debugging of the application program. The memory is protected by a removable battery integrated in the memory card.

FLASH EPROM when the application program is operational

(debug completed)

- BACKUP memory card for loading the application program into the internal RAM memory, without using a terminal. This card must be loaded beforehand with the application program, which should be less than 32 Kwords in size.

- Application + file memory cards

Memory card

As well as the conventional application storage zone, these also have :

- a file zone which can be used to store data by program

- a zone which can be used to store the application symbols database. This symbols database is compressed to ensure it remains within the allocated zone without restriction. This zone is only available on some cards.

Two types of card are available :

Protected RAM

FLASH EPROM + protected RAM for data storage

9

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

!

A memory card can be inserted or removed with the POWER ON (causes a cold start). To become operational, a memory card must be fitted with a handle.

If the program contained in the PCMCIA memory card includes the RUN AUTO option, the processor will start automatically in RUN after the card has been inserted.

References for standard and backup PCMCIA memory extension cards

References Type Capacity Compatibility with TSX/TPMX processors

TSX MRP 032P

TSX MRP 064P

TSX MRP 0128P

RAM

RAM

RAM

32 K16

P 57 102

Yes

64 K16 Yes

128 K16 No

TSX MRP 0256P

TSX MFP 032P

TSX MFP 064P

RAM 256 K16

FLASH EPROM 32 K16

FLASH EPROM 64 K16

No

Yes

Yes

TSX MFP 0128P FLASH EPROM 128 K16 No

TSX MFP BAK032P RAM/Backup 32 K16 Yes

P 57 2 i 2 P 57 3 i 2 P 57 4 i 2

Yes Yes Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

References for application + file memory cards

References Type / Capacity

Application zone

File zone

(RAM)

Compatibility with processors

Symbols T S X zone P57102

T S X

P572•2

TSXP573•2

TSXP574•2

(RAM) TPMX TPMX TPMXP57352

P57102 P57202 TPMXP57452

TSX MRP 232P

TSX MRP 264P

RAM/32 K16

RAM/64 K16

Flash/Eprom

64 K16

128 K16

128 K16

TSX MRP 2128P RAM/128 K16 128 K16

TSX MRP 3256P RAM/256 K16 640 K16

TSX MFP 232P Flash/Eprom

32 K16

(5x128K16)

128 K16

TSX MFP 264P 128 K16

–

–

Yes

Yes

128 K16 No

128 K16 No

–

–

Yes

Yes

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

10

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• RESET button

Using a pencil point to push this button causes the application to cold-start :

- processor functioning normally : start in STOP or in RUN according to configuration,

- processor faulty : forced start in STOP.

• RUN / STOP function

This is used to start or stop the application program, from a programming terminal or from a discrete input defined during configuration. A stop command from this physical input takes priority over a run command from a terminal.

• Realtime clock

The realtime clock integrated in the processor manages the current date and time as well as the date and time of the last application stop. This continues even when the processor is powered down, as long as it is mounted on the rack with the power supply module, and protected by a battery.

!

If the processor is removed the date and time information will be lost after a certain

length of time (see below).

• Duration of backup for the internal RAM and realtime clock

- Battery backup period

Ambient temperature when not operating

Backup period

PLC off 12 hours/day

PLC off 1 hour/day

≤

30°C 40°C 50°C 60°C

5 years 3 years 2 years 1 year

5 years 5 years 4, 5 years 4 years

- Standby backup while the battery is being replaced (PLC off) or while a power supply module or processor is removed. Intervention time is limited; after a certain time, the data in the RAM memory may be lost.

20°C 30°C 40°C 50°C Ambient temperature during power down

Backup period 2 h 45 min 20 min 8 min

11

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• FIPIO master link on certain processors

Some processors have an integrated FIPIO master link which can manage a FIPIO bus to which 1 to 127 devices can be connected, such as :

TSX P57

252/352

- Momentum and TBX type distributed I/O modules (discrete and analog)

- CCX 17 operator panels

- ATV16 variable speed controllers

TSX FP

TSX P57 452

TPMX P57 352

TPMX P57 452

TSX FP

ACC12

A 9-pin SUB D connector on the front panel provides connection to the FIPIO bus using a TSX

FP ACC12 connector.

Note : complete installation of a FIPIO bus (architecture type, type of wiring to be used, wiring accessories, etc) is described in the FIPIO bus reference manual.

Diagnostics using the indicator lamps

There are 4 or 5 indicator lamps on the front panel depending on the type of processor. These enable the state of the PLC to be diagnosed quickly :

• RUN (green) : application status (on : normal operation;

flashing : PLC stopped or software blocking fault; off : PLC not configured, application missing, invalid or incompatible with the type of processor, PLC error, processor or system fault)

• ERR (red) : processor or memory card or PCMCIA communication card fault (on : PLC fault, processor or system fault; flashing :

PLC not configured, application missing, invalid or incompatible with the type of processor, PLC software blocking fault, memory card battery fault, Bus X fault (1); off : normal operation)

• I/O (red) : I/O faults (on : I/O fault, (module, channel or configuration), flashing : Bus X fault (1); off : normal operation)

• TER (yellow) : this indicates activity on the terminal port

(flashing : exchange taking place on the terminal port).

RUN

TER

ERR

I / O

• FIP (yellow) : only on TSX/TPMX P57 i 52 processors, it FIP indicates activity on the FIPIO bus (flashing : exchanges taking place on the FIPIO bus).

(1) A fault on Bus X is signalled by the ERR and I/O indicator lamps flashing simultaneously.

12

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

Characteristics

• General characteristics of TSX 57 processors

Processors TSX P57 v

Maximum characteristics for the station

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

In-rack discrete I/O on Bus X

Analog I/O on Bus X

App-specific channels on Bus X (2)

UNI-TELWAY connection (terminal port)

Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus +)

Integrated master FIPIO connection

Third party fieldbus connection (INTERBUS-S, etc) (3)

AS-i fieldbus connection

Functions

I/O profile (4)

Protectable realtime clock

Memory

Internal RAM (5)

Max. extension memory

Maximum memory

Application structure

Master task

Fast task

Event processing

(1 event has priority)

Execution time for 1K instructions (6)

Internal RAM

PCMCIA card

Programming software

(K16)

102

2

2

1

-

202 252

4 16 16

21 [27] 87 [111]87 [111]

512 1024 1024

-

2

24

8 fixed

Yes

32

(K16) 64

(K16) 96

1

1

32

8

80

24

2

1

-

1

4 fixed

Yes

48

128

176

1

1

64

8

80

24

2

1

1

1

4 fixed

Yes

64

128

192

1

1

64

1.39 ms 0.78 ms0.78 ms

1.39 ms 0.98ms 0.98 ms

PL7 Junior/PL7 Pro

(under Windows 95/98 or Windows NT)

Languages Ladder, Grafcet,

Structured Text, List

(1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,

(2) Application-specific channels = counter, axis control, stepper control, communication, etc (see characteristics section : Number of various application-specific channels).

(3) INTERBUS-S, PROFIBUS-DP

(4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulative.

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is not cumulative (see characteristics section).

(5) Protected by battery located in the power supply module.

(6) 65% Boolean / 35% Numerical.

13

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

Characteristics

Processors TSX P57

Maximum characteristics for the station v

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

In-rack discrete I/O on Bus X

Analog I/O on Bus X

App-specific channels on Bus X (2)

UNI-TELWAY connection (terminal port)

302

Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus+) 3

Integrated master FIPIO connection -

Third party fieldbus connection (INTERBUS-S, etc) (3) 2

AS-i fieldbus connection 8

Functions

I/O profile (4)

Protectable realtime clock

Memory

Internal RAM (5)

Max. extension memory

(K16)

(K16) fixed

Yes

64

256

(K16) 320 Maximum memory

Application structure

Master task

Fast task

Event processing (1 event has priority)

1

1

64

352 402 452

8

16

8

16

8

16

8

16

87 [111] 87 [111] 87 [111] 87[111]

1024 1024 2040 (7) 2040 (7)

128

32

2

128

32

2

255 (7) 255 (7)

48 (7)

2

48 (7)

2

2

8

3

1

2

8

4

-

2

8

4

1 fixed

Yes

80

256

336

1

1

64 flexible flexible

Yes

96

256

352

1

1

64

Yes

96/112

256

368

1

1

64

Execution time for 1K instructions (6)

Internal RAM

PCMCIA card

Programming software

Languages

0.78 ms 0.78 ms 0.5 ms 0.5 ms

0.98 ms 0.98 ms 0.68 ms 0.68 ms

PL7 Junior/PL7 Pro (under

Windows 95/98 or Windows NT)

Ladder, Grafcet, Structured Text,

List

(1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) Application-specific channels = counter, axis control, stepper control, communication, etc (see characteristics section : Number of various application-specific channels).

(3) INTERBUS-S, PROFIBUS-DP

(4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulative

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is not cumulative (see characteristics section).

(5) Protected by battery located in the power supply module.

On TSX P57 452 : if the application is stored in the internal RAM , memory capacity = 96 Kwords; if the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords.

(6) 65% Boolean / 35% Numerical.

(7) Maximum non-cumulative numbers.

14

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• General characteristics of PMX 57 processors

Processors TPMX P57

Maximum characteristics for the station v

TSX RKY 12EX racks

TSX RKY 4EX/6EX/8EX racks

Module slots (1)

In-rack discrete I/O on Bus X

Analog I/O on Bus X

App-specific channels on Bus X (2)

Control loops

102 202 352 452

2

16

8

16

8

16

8

16

21 [27] 87 [111] 87 [111] 87[111]

512 1024 1024 2040 (7)

24

8

10

80

24

10

128

32

10

255 (7)

48 (7)

10

UNI-TELWAY connection (terminal port) 2

Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus +)1

Integrated FIPIO master connection

Third party fieldbus connection (3)

AS-i fieldbus connection 2

-

-

Functions

I/O profile (4)

Protectable realtime clock

Memory

Internal RAM (5)(K16)

Max. extension memory

Maximum memory

Application structure

Master task

Fast task

(K16)

(K16) fixed

Yes

48

64

112

1

1

32 Event processing (1 event has priority)

Execution time for 1K instructions (6)

Internal RAM

PCMCIA card

Execution time (in ms) for

2

1

-

1

4 fixed

Yes

48

128

176

1

1

64

0.78 ms 0.5 ms

2

3

1

2

8 fixed

Yes

80

256

336

1

1

64

2

4

1

2

8 flexible

Yes

96/112

256

368

1

1

64

0.5 ms 0.5 ms

0.98ms 0.68 ms 0.68 ms 0.68 ms

Process loop

Cascaded loop

4 to 9.5 0.4 to 1 0.4 to 1 0.4 to 1

8 to 16 0.8 to 1.6 0.8 to 1.6 0.8 to 1.6

Programming software

PL7 Junior/PL7 Pro (under Windows 95/98 or Windows NT)

Languages Ladder, Grafcet, Structured Text, List

(1) For standard format modules, except power supply module and processor.

21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,

87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) Application-specific channels = counter, axis control, stepper control, communication, etc. See definition and number of the various application-specific channels.

(3) INTERBUS-S, PROFIBUS-DP

(4) Fixed I/O profile : the no. of discrete and analog I/O and application-specific channels is cumulative.

Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is not cumulative (see characteristics section).

(5) Protected by battery located in the power supply module.

On TSX P57 452 : when the application is stored in the internal RAM, memory capacity = 96 Kwords; when the application is in the PCMCIA card, internal RAM memory capacity = 112 Kwords.

(6) 65% Boolean / 35% Numerical .

(7) Maximum non-cumulative numbers.

15

TSX/TPMX P57 1 i /P57 2 i /P57 3 i /P57 4 i processors

• Electrical characteristics

Processors TSX PSY i power supply module consumption on 5VDC

Typical

440 mA

450 mA

Maximum

600 mA

650 mA

TSX P57 102

TSX P57 202/302

TPMX P57 102

TSX P57 252/352

TSX P57 402

TPMX P57 202

TSX P57 452

TPMX P57 352/452

500 mA

1300 mA

1350 mA

750 mA

1700 mA

1750 mA

Dissipated power

Typical

2.2 W

2.25 W

2.5 W

6.5 W

6.75 W

Maximum

3 W

3.25 W

3.75 W

8.5 W

8.75 W

• Number of application-specific channels

Application

Counting

Module/card

TSX CTY 2A

TSX CTY 2C

TSX CTY 4A

TSX CAY 21 Motion control

Axis

Stepper

TSX CAY 41

TSX CFY 11

TSX CFY 21

Yes

Yes

Yes

Weighing

Communication Serial link

TSX ISP 100

TSX SCP 11 ii (in the processor)

TSX SCP 11

TSX JNP 11 ii ii

(in TSX SCY 21601)

(in TSX SCY 21601)

Yes

No

Yes

Yes

TSX SCY 21601 (integrated channel) Yes

FIPIO Agent TSX FPP10 (in the processor)

FIPIO Master integrated in the processor

No

No

Modem TSX MDM 10 Yes

Appli-spec. Number channel

Yes

Yes

Yes

Yes

2

2

4

2

4

1

2

1

0 (*)

1

1

1

0 (*)

0 (*)

1

(*) channels not to be taken into account when calculating the maximum number of application-specific channels supported by the processor.

16

• I/O profiles

- Fixed I/O profile : the maximum number of in-rack discrete I/O, analog I/O and application-specific channels shown in the various characteristics tables is cumulative.

- Flexible I/O profile : the maximum number of in-rack discrete I/O, analog I/O and application-specific channels shown in the various characteristics tables for TSX/TPMX P57

4•2 processors is not cumulative.

Each channel and group of channels (discrete, analog, application-specific) occupies space in the internal RAM and system RAM memory; the latter is limited to 8800 bytes. The user must check the system RAM usage in the various modules and application-specific channels used in the station to ensure that system RAM usage is less than 8800 bytes.

Note : If system RAM usage is greater than 8800 bytes, the processor will be in

NOT CONFIGURED state after the application has been loaded.

The table below lists the level of system RAM usage for each type of module.

Type of module

Discrete I/O 8 or 16 channels : TSX DEY• / DSY•

Discrete I/O 28 channels : TSX DMY•

System RAM usage (in bytes)

Per module Per channel

40

120

Discrete I/O 32 or 64 channels (1) : TSX DEY• / DSY• 80

–

–

–

Security : TSX PAY•

Remote Bus X : TSX REY 200

Analog 4,8,16 channels : TSX AEY•/ASY•

Counting 1,2,4 channels : TSX CTY•

Axis control 2,3,4 channels : TSX CAY•

40

–

–

–

–

–

–

21

85

30

Stepper motor control 1,2 channels : TSX CFY•

Weighing : TSX ISP Y100

Serial links : TSX SCP 11•

Serial link : TSX SCP 2160•

Modem : TSX MDM 10

AS-i fieldbus : TSX SAY 100

FIPIO Agent bus : TSX FPP10

60

–

Third party fieldbus INTERBUS-S : TSX IBY100 25

PROFIBUS-DP : TSX PBY 100 25

Network : ETHWAY : TSXETY110/120/210, 25

Modbus + : TSX MBP 100

FIPWAY : TSX FPP20

–

–

–

–

–

–

–

30

95

25

25

–

–

–

–

–

–

–

–

(1) Combining tasks (MAST, FAST) in a group or groups of channels in a 64-channel discrete I/O module generates system RAM memory usage equivalent to 20 additional bytes per group of channels.

17

General introduction to discrete I/O modules

Presentation

Modularity

Connection

HE 10 connectors

64 I or 64 O 32 I or 32 O 32 I or 28 I/O 16 I

Connection

Screw terminal blocks

(Terminal blocks not shown)

64 I or 64 O 32 I or 32 O 8/16 I or 8/16 O 8 or 16 O

Physical description

Modules with HE 10 connectors

1 Display block

2 HE10 connectors protected by a cover. They enable connection of the sensors and preactuators either directly via preformed cables, or via TELEFAST 2 connection subbases.

18

1

2

General introduction to discrete I/O modules

Modules with connection via screw terminal block

1 Display block.

2 Removable screw terminal block for direct connection of the sensors and preactuators.

3 Door providing access to screw terminals and also acting as a reference label holder.

4 Module locating device.

!

The terminal block is supplied separately, under the reference TSX BLY 01.

1

• Reference label

This removable label is supplied with the module, to be placed inside the door (3). Printed on both sides, it displays the following information :

- door closed : module reference and type of channel. In the space provided, the user enters the module address and channel symbols,

- door open : wiring of inputs and/or outputs, with channel numbers and connection terminal numbers.

3

Catalog summary

TSX DEY .. input modules

Reference

DEY 08 D2

DEY 16 D2

DEY 16 D3

DEY 16 A2

DEY 16 A3

DEY 16 A4

DEY 16 A5

DEY 16 FK

DEY 32 D2K

DEY 32 D3K

DEY 64 D2K

Modularity Connect.

Voltage Isolation

8 (1) Ter. block 24 VDC

16 (1) Ter. block 24 VDC

Yes

Yes

16 (1) Ter. block 48 VDC

16 (2) Ter. block 24 VDC

24 VAC

Yes

Yes

Yes

16 (2) Ter. block 48 VAC

16 (2) Ter. block 115 VAC

16 (2)

16 (3)

Ter. block 230 VAC

HE10 24 VDC

32 (3)

32(1)

64 (3)

HE10

HE 10

HE10

24 VDC

48 VDC

24 VDC

Yes

Yes

Yes

Yes

Yes

Yes

Yes

(1) 2 and 3-wire proximity sensor compatibility IEC 947-5-2

(2) 2-wire proximity sensor compatibility IEC 947-5-2 AC

(3) Telemecanique 2 and 3-wire proximity sensor compatibility

Logic

Positive

Positive

Positive

Negative

–

Filtering IEC 1131

4 ms

4 ms

Type 2

Type 2

4 ms Type 2

10 ms –

50/60 Hz Type 2

–

–

50/60 Hz Type 2

50/60 Hz Type 2

– 50/60 Hz Type 1

Positive 0.1..7.5 ms Type 1

Positive

Positive

Positive

4 ms

4 ms

4 ms

Type 1

Type 2

Type 1

4

4

2

19

General introduction to discrete I/O modules

TSX DSY .. output modules

Reference

(5)

DSY 08 T2

DSY 08 T22

DSY 08 T31

DSY 16 T2

DSY 16 T3

Modularity Connect.

Voltage

8 (T)

8 (T)

8 (T)

Ter. block

Ter. block

Ter. block

24 VDC

24 VDC

48 VDC

16 (T) Ter. block 24 VAC

16 (T) Ter. block 48 VAC

DSY 08 R5

(3)

DSY 08 R4D 8 (R)

(3)

DSY 08 R5A

(3)

DSY 16 R5

(3)

DSY 08 S5

(3) (4)

8 (R)

8 (R)

Ter. block 24 VDC

24…240 VAC

Ter. block 24…110 VDC

Ter. block 24…48 VDC

24…240 VAC

16 (R) Ter. block 24 VDC

24…240 VAC

8 (S) Ter. block 48…220 VAC

DSY 16 S4

(3) (4)

DSY 16 S5

DSY 32 T2K

DSY 64 T2K

16 (S)

16 (S)

32 (T)

64 (T)

Ter. block 24…110 VAC

Ter. block 48…220 VAC

HE10

HE10

24 VDC

24 VDC

Current

0.5 A

2 A

1 A

0.5 A

0.5 A

3 A

5 A

5 A

3 A

2 A

1 A

1 A

0.1 A

0.1 A

Logic

Pos.

Pos.

Pos.

Pos.

Pos.

–

–

–

–

–

–

Protection Response time

Yes (1)

Yes (1)

Yes (1)

Yes (1)

Yes (1)

No

Yes (2)

Yes (2)

No

Yes (2)

No

1.2 ms

0.2 ms

0.2 ms

1.2 ms

1.2 ms

0 v

1<8ms

1 v

0<10ms

0

1

0

1 v v v v

1<10ms

0<15ms

1<10ms

0<10ms

–

Pos.

Pos.

Yes (2)

Yes (1)

Yes (1)

1.2 ms

1.2 ms

(1) Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

(2) Outputs are protected by interchangeable fuses, accessed via the module front panel.

(3) A device automatically cuts off the outputs when the terminal block is unlocked.

(4) The output fallback can be configured for all modules, with the exception of triac output modules.

(5) All outputs are isolated.

( T )Transistor outputs (R) Relay outputs (S)Triac outputs

TSX DMY 28FK/28RFK mixed I/O module

Modularity Connect. Voltage Current Logic ProtectionFiltering Response IEC time 1131

16 inputs HE 10 24 VDC Pos.

0.1..7.5 ms Type 1

12 outputs (T) HE 10 24 VDC 0.5 A Pos.

Yes 0.5 ms Yes

Note : Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

All inputs and outputs are isolated.

(T)Transistor outputs

20

General introduction to discrete I/O modules

Installation / Mounting

Discrete I/O modules can be positioned anywhere on a TSX RKY ... rack.

For inserting modules in the rack, refer to the rack installation instructions.

!

Modules can be inserted in and removed from the rack when the rack is powered up; however, the sensor and preactuator supply must be off and the terminal block disconnected.

Functions

Current generator inputs

24 VDC and 48 VDC inputs are "current generator" type. Although the input voltage may be higher than 11 V (for 24 VDC inputs) or 20 V (for 48 VDC inputs), the input current is constant.

Protecting DC solid state outputs

All protected solid state outputs have a device which detects the appearance of an overload or a short-circuit when an output is active. Any such fault deactivates the output (tripping) and the fault is signalled (the indicator lamp of the faulty channel flashes and the processor I/O indicator lights up). To use an output after tripping, it must be reactivated.

Reactivating outputs

Reactivation of a tripped output can be automatic or controlled depending on the option selected during configuration. Reactivation is required for solid state DC outputs or for relay and triac outputs protected by interchangeable fuses. It is performed on groups of 8 channels, but has no effect on channels which have not been activated or are not faulty.

• If reactivation is automatic, it is executed every 10 s by the module, until the fault disappears, enabling it to be taken into account.

• If reactivation is controlled by the application program or via an operator terminal, it will be taken into account if the fault has disappeared. The minimum time between two reactivations is 10 s.

Output fallback

On a blocking fault, all module outputs are set to a state determined by the user during configuration : maintain state, fallback to 0 or fallback to 1.

Sharing I/O

Each module is split functionally into groups of 8 channels which may be assigned to the various application tasks (for example, for a module with 16 channels, channels 0 to 7 can be assigned to the MAST task and channels 8 to 15 to the FAST task).

Channels of the same group have common operating modes and function management

(fallback and reactivation of outputs).

Programmable input filtering

TSX DEY 16FK and TSX DMY 28FK/28RFK modules configure the input filter time between 0 and 7.5 ms (4 ms by default).

!

To avoid taking account of bounce when mechanical contacts are closed, it is advisable to use a filter time greater than 3 ms.

21

General introduction to discrete I/O modules

Latching

By means of latching, TSX DEY 16FK and TSX DMY 28 FK modules can use very short pulses which have a shorter duration than the PLC scan time. The change in the input state is taken into account so that it can be processed in the next task scan.

!

The time between the arrival of 2 pulses on the same input must be at least equal to the time of 2 PLC scans.

The minimum duration of the pulse should be greater than the filter time configured.

Event management

TSX DEY 16FK and TSX DMY 28FK modules allow up to 16 inputs to be configured, enabling events to be taken into account and processed immediately by the processor (processing on an interrupt).

Monitoring the presence of the terminal block

All terminal block modules have a device which checks that the terminal block is on the module.

A fault is signalled if the terminal block is missing or if it is not properly attached to the module.

Monitoring short-circuits and overloads

Solid state output modules have a facility which monitor the state of the load. A short-circuit or overload at one or more outputs causes a fault to appear and the relevant outputs to trip.

Monitoring sensor voltage

All input modules include a facility for monitoring that the sensor and module supply voltage is sufficient to ensure correct operation of the input channels. If this voltage drops below a defined threshold, a fault is signalled.

!

The sensor supply must be protected by a 0.5 A fast blow fuse.

Monitoring preactuator voltage

All solid state output modules include a facility for monitoring that the preactuator and module supply voltage is sufficient to ensure correct operation of the output channels. If this voltage falls below a defined threshold, a fault is signalled.

Reflex and timer functions on the TSX DMY 28RFK module

This module can be used to implement applications which require a faster response time than the

FAST task or event processing (<500 ms) by means of automation functions executed at module level, independently of the PLC task, and use the following as input variables :

• the physical inputs of the module (%I),

• the output commands of the module (%Q),

• the channel or module fault data,

• the states of the module physical outputs.

These functions are programmed in configuration mode using PL7 Junior or PL7 Pro software

V

≥

3.3. The configuration screen for each output comprises two main parts :

• one part representing a simplified Ladder rung layout comprising 4 lines of 4 contacts which can be used to execute a combinational logic function for the input variables ,

• one part representing the function used which can either be direct control of the output using the configured combinational logic, or a function block.

(see examples overleaf).

22

Examples

%I5.2

%I5.3

%I5.4

%Q5.20

ERR 2

%I5.8

ERR 3

%I5.7

General introduction to discrete I/O modules

%Q5.25

%I5.2

%I5.3

%I5.4

%Q5.20

Val

Monostable

%Q

5.25

ERR 2

%I5.8

ERR 3

Sel

%I5.7

List of the main function blocks :

• on-delay type timer function block,

• off-delay type timer function block,

• on-delay/off-delay type timer function block,

• 2-value timer function block,

• selectable on-delay/off-delay timer function block,

• retriggerable monostable function block,

• time-delayed non-retriggerable monostable function block,

• 2-value monostable function block,

• oscillator function block,

• Dual threshold counter function block,

• single threshold counter with monostable function block,

• interval counter function block used to measure time or length,

• Burst function block used to generate a defined number of oscillator periods,

• PWM function block used to generate a continuous oscillation with a fixed frequency but a variable cyclic ratio,

• slow speed detection function block,

• speed monitoring function block,

• command/control function blocks used to control an action and to check that it has been executed correctly after a certain period of time :

- type 1command/control function block : (1 command),

- type 2command/control function block : (2 commands : FWD and REV),

• command function block for a number of counting points (simple position control),

• fault indication function block,

• D latch function block, memorisazion of edge,

• T latch function block, division by 2.

A more detailed description of the various function blocks and their installation using software can be found in the application-specific manual TLS DS 57 PL7 33E - Volume 1 - part B).

23

General introduction to discrete I/O modules

Connection equipment and wiring rules

Wiring rules

• External power supplies for sensors and preactuators

These power supplies must be protected against shorts-circuits and overloads, by fast blow

fuses.

!

If the 24 VDC installation does not conform to SELV (Safety Extra Low Voltage) standards, the 0 V of the power supply must be connected to the protective ground, which should be taken to ground as near as possible to the power supply unit.

• Inputs

The use of a TSX DEY 16FK/DMY 28FK fast input module requires the input filter time to be adapted to the desired function : use of sensors with mechanical contact outputs requires a filter time of ≥ 3 ms. In order to achieve faster operation, use DC inputs and sensors which have a response time less than that of AC inputs.

• Outputs

For high currents, it is advisable to segment the terminal connections by protecting each one with a fast blow fuse.

Use wire of a sufficient cross section to avoid voltage drops and temperature rises.

• Cable routing

In order to limit the AC coupling, separate the power cables (power supply, power contactors, etc) and input (sensors) and output (preactuators) cables.

Connection of modules with screw terminal block

Each terminal can accept bare wires or wires fitted with cable ends, or open lugs.

• minimum :

• maximum :

1 wire, 0.2 mm 2 (AWG 24) without cable end.

1 wire, 2 mm 2 without cable end or

1 wire, 1.5 mm 2 with cable end

5.5 mm max.

Connection of modules with HE10 connectors

• 20-wire preformed cable, 22 gauge (0.34 mm 2 )

Used for wire-to-wire connection of I/O to sensors, preactuators or connection terminals.

There are 2 product references : TSX CDP 301 (3 meters) and TSX CDP 501 (5 meters).

Terminal / Wire Terminal / Wire

5

7

1

3 white green gray blue

6

8

2

4 brown yellow pink red

9

11 black gray-pink

10

12 purple red-blue

13 white-green 14 brown-green

15 white-yellow 16 yellow-brown

17 white-gray 18 gray-brown

19 white-pink 20 pink-brown

Module

Preformed cable

24

General introduction to discrete I/O modules

• Preformed stranded connection cable with sheath, 28 gauge (0.08 mm 2 )

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

Bearing in mind the small cross section of the wires, it is recommended that the connection cable is only used for low current inputs or outputs ( ≤ 100 mA).

Module

Preformed cable

There are 3 product references :

TSX CDP 102 (1 meter), TSX CDP 202

(2 meters) and TSX CDP 302 (3 meters).

• Connection cable, 22 gauge (0.34 mm 2 )

Connection cable

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

The wire cross section (0.34 mm 2 ) enables higher currents to be carried than when using the preformed connection cable

( ≤ 500 mA).

TELEFAST 2

ABE-7H iiiii

There are 5 product references : TSX CDP 053 (0.5 meters), TSX CDP 103 (1 meter),

TSX CDP 203 (2 meters), TSX CDP 303 (3 meters) and TSX CDP 503 (5 meters).

Maximum tightening torques :

• on screw for fixing the module on the rack :

• on screw for TSX BLY 01 connection terminal block :

• on screw for TSX CDP • cable connectors :

2.0 N.m

0.8 N.m

0.5 N.m

25

General introduction to discrete I/O modules

Characteristics of input modules with terminal blocks

DC inputs

TSX DEY module reference

Nominal input values

Input l i m i t values at state 0

Voltage

Voltage

Current

24 VDC at state 1

Current 7 mA

Voltage

Current

≥

11 V

≥

6.5 mA

(U = 11 V)

≤

5 V

≤

2 mA

Sensor supply

(ripple included)

Input impedance (at U nominal)

Logic

IEC 1131-2 conformity

19…30 V

(1)

4 k

Ω positive

Type 2

Type of input

Paralleling of inputs

Consumption 5 V typical

0 8 D 2 / 1 6 D 2

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

Sensor voltage monitoring threshold

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

(2) typ. sensor supply

Dissipated power(2)

OK

Fault current sink

Yes

> 18 V

< 14 V

55 / 80 mA

25 +(Nx 7) mA

1 6 D 3

48 VDC

7 mA

≥

≥

30 V

6.5 mA

(U = 30 V)

≤

10 V

≤

2 mA

38…60 V

7 k

Ω positive

Type 2 current sink

Yes

IEC 947-5-2

> 36 V

< 24 V

1500 V rms

80 mA

25 +(Nx 7) mA

1 +(Nx 0.15) W 1 +(Nx 0.3) W

1 6 A 2

24 VDC

16 mA

≤

Ual - 14 V

≥

6.5 mA

≥

Ual - 5 V

≤

2 mA

19…30 V

(1)

1.6 k

Ω negative

– resistive

Yes

IEC 947-5-2

> 18 V

< 14 V

1500 V rms

80 mA

15 +(Nx 15) mA

1 +(Nx 0.4) W

AC inputs

TSX DEY module reference

Nominal input Voltage values Current

Input limit values at state 1 Voltage

Current

1 6 A 2

24 VAC

15 mA

10 V

6 mA

1 6 A 3

48 VAC

16 mA

29 V

6 mA

1 6 A 4

12 mA

74 V

6 mA

1 6 A 5

100..120 VAC 200..240 VAC

15 mA

159 V

6 mA

(U = 10 V) (U = 29 V) (U = 74 V) at state 0 Voltage/current 5 V/3 mA 10 V/4 mA 20 V/4 mA

(U = 159 V)

40 V/4 mA

Frequency 47…63 Hz 47…63 Hz 47…63 Hz 47…63 Hz

Sensor supply

Input impedance

Sensor voltage monitoring threshold

OK

Fault

20…26 V

1.6 k

Ω

IEC 1131-2 conformity

Type of input

Type 2 resistive

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

> 18 V

< 14 V

40…52 V

3.2 k

Ω

Type 2 capacitive

IEC 947-5-2

> 36 V

< 24 V

85…132 V 170…264 V

9.2 k

Ω

Type 2 capacitive

IEC 947-5-2

> 82V

< 40 V

20 k

Ω

Type 1 capacitive

IEC 947-5-2

> 164V

< 80 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 2000 V rms

Consumption 5 V typical 80 mA 80 mA 80 mA 80 mA

(2) typ. sensor supply (mA) 15 + (Nx15) 16 + (Nx16) 15 + (Nx15) 12 + (Nx12)

Power dissipated per channel (2)

(1) up to 34 V (1 h / 24 h)

1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W

(2) N = number of channels at 1

26

General introduction to discrete I/O modules

Characteristics of input modules with connector(s)

TSX DEY module reference

Nominal input values

Input limit values

Voltage

Current at state 1 Voltage

Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

Type of input

Logic

IEC 1131-2 conformity

16FK

24 VDC

3.5 mA

≥

11 V

≥

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

Paralleling of inputs Yes

Compatibility 2-wire/3-wire prox. sensor Yes

Sensor voltage monitoring threshold

OK

Fault

Dielectric strength (50/60 Hz, 1 min)

Consumption

(2)

5 V typical

24 V typ. sensor

> 18 V

< 14 V

1500 V rms

32D2K

24 VDC

3.5 mA

≥

11 V

≥

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

No

Yes

> 18 V

< 14 V

1500 V rms

64D2K

24 VDC

3.5 mA

≥

11 V

≥

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

No

Yes

> 18 V

< 14 V

1500 V rms

250 mA 135 mA 155 mA

20 +(Nx3.4) mA 30 +(Nx3.5) mA 60 +(Nx3.5) mA

Dissipated power(2)

(1) up to 34 V (1 h / 24 h)

1.2 +(Nx0.1) W 1 +(Nx0.1) W 1.5 +(Nx0.1) W

(2) N = number of channels at 1

TSX DEY module reference

Nominal input values

Input limit values

Voltage

Current at state 1 Voltage

Current at state 0 Voltage

Current

Input impedance (at U nominal)

Type of input

Logic

Sensor supply

(ripple included)

IEC 1131-2 conformity

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage OK monitoring threshold Fault

Dielectric strength (50/60 Hz, 1 min)

Consumption 5 V typical

(2) 24 V typ. sensor

Dissipated power(2)

(2) N = number of channels at 1

.

32D3K

48 VDC

7 mA

≥

≥

30 V

6.5 mA (when U = 30V)

≤

10 V

≤

2 mA

38…60 V

6.3 k

Ω current sink positive

Type 2

Yes

Yes

> 36 V

< 24 V

1500 V rms

300 mA

50 +(7xN) mA

2.5 +(Nx0.34) W

27

Characteristics of output modules with terminal block

DC solid state outputs (positive logic)

TSX DSY module reference 08T2

16T2

08T22 08T31

Nominal values Voltage

Current

Voltage

24 VDC

0.5 A

24 VDC

2 A

48 VDC

1 A

19…30 V (1) 19…30 V (1) 38…60 V Limit values

(for U

≤

30 or 34 V, ripple included)

Curr. / chan.

0.625 A

Curr./module 4 A / 7 A

6 W Tungsten filament lamp power

Leakage current at state 0 < 0.5 mA

2.5 A

14 A

10 W

< 1 mA

1.25 A

7 A

10 W

< 1 mA

Residual voltage

Min load impedance

Response time

Preactuator voltage monitoring threshold at state 1 < 1.2 V

48

OK

1.2 ms

> 18 V

Fault < 14 V

< 0.5 V

12

µ s

> 16 V

< 14 V

< 1 V

48

µ s

> 36 V

< 24 V

16T3

48 VDC

0.25 A

38…60 V

0.31 A

4 A

6 W

0.5 mA

< 1.5 V

192

1.2 ms

> 36 V

< 24 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 1500 V rms

Consumption typically 5 V 55 / 80 mA 55 mA 55 mA 80 mA preactuator supply 30/ 40 mA 30 mA 30 mA 40 mA

Dissipated power (12) 1.1+(0.75xN)W 1.3+(0.2xN)W 2.2 +(0.55xN)W2.4 +(0.85xN)W

Relay outputs, thermal current 3 A

TSX DSY module reference

Operating voltageD C

A C

Thermal current

AC load Resistive Voltage duty

AC12

Power

Inductive Voltage duty Power

AC14 and

AC15

08R5 / 16R5

10...34 VDC

19...264 VAC

3 A

24 VAC 48 VAC

50 VA (5)

100..120 VAC 200..240 VAC

50 VA (6) 110 VA (6) 220 VA (6)

110 VA (4) 220 VA (4)

24 VAC

24 VA (4)

48 VAC

10 VA (10)

24 VA (8)

100..120 VAC 200..240 VAC

10 VA (11)

50 VA (7)

10 VA (11)

50 VA (9)

110 VA (2) 110 VA (6)

220 VA (1)

DC load Resistive Voltage duty Power

DC12

Inductive Voltage duty Power

24 VDC

24 W (6)

40 W (3)

24 VDC

10 W (8)

Response time

Isolation (50/60 Hz, 1 min)

Consumption

DC13

Switch on

Switch off

5 V typical

24 W (6)

< 8 ms

< 10 ms

2000 V rms

55 / 80 mA

(12) 24 V typical relay (8.5 x N) mA

Dissipated power (12) 0.25 + (0.2 x N) W

28

General introduction to discrete I/O modules

General introduction to discrete I/O modules

DC relay outputs

TSX DSY module reference

Operating A C voltage limit

Thermal current

DC load

08R4D not allowed

D C 19..143 VDC

5 A

Resistive Voltage 24 VDC duty

DC12

Power 50 W (6)

(max 6 A per common)

48 VDC 100..130 VDC

100 W (6) 220 W (6)

100 W (3) 200 W (3) 440 W (3)

Response time

Inductive Voltage duty Power

DC13

Switch on

Switch off

Isolation (50/60 Hz, 1 min)

Consumption 5 V typical

(12) 24 V typical relay

Dissipated power (12)

24 VDC

20 W (8)

50 W (6)

< 10 ms

< 15 ms

48 VDC

50 W (8)

110 VDC

110 W (8)

100 W (6) 220 W (6)

2000 V rms

55 mA

(10 x N) mA

0.25 + (0.24 x N) W

Relay outputs, thermal current 5 A

TSX DSY module reference

Operating D C

AC voltage

Thermal current

AC load

08R5A

19...60 VDC

19...264 VAC

5 A (max. 6 A per common)

Resistive Voltage 24 VAC duty Power 100 VA (5)

48 VAC

100 VA (6)

100..120 VAC 200..240 VAC

220 VA (6) 440 VA (6)

AC12 200 VA (4) 440 VA (4)

DC load

Inductive Voltage duty Power

AC14 and

AC15

24 VAC

50 VA (4)

Resistive Voltage 24 VDC duty Power 24 W (6)

48 VAC

48 VDC

50 W (6)

100..120 VAC 200..240 VAC

20 VA (10) 20 VA (11) 20 VA (11)

50 VA (8) 110 VA (7) 110 VA (9)

220 VA (2) 220 VA (6)

440 VA (1)

DC12 50 W (3) 100 W (3)

Inductive Voltage 24 VDC duty Power 10 W (8)

DC13

Switch on

24 W (6)

< 10 ms

48 VDC

24 W (8)

50 W (6)

Response time Switch off

Isolation (50/60 Hz, 1 min)

Consumption 5 V typical

< 15 ms

2000 V rms

55 mA

(12) 24 V typical relay (10 x N) mA

Dissipated power (12) 0.25 + (0.24 x N) W

(1) 0.1 x 10 6

(2) 0.15 x 10

operations

6 operations

(3) 0.3 x 10

(4) 0.5 x 10

6

6

operations

operations

(5) 0.7 x 10

(6) 1 x 10 6 operations

(7) 1.5 x 10

(8) 2 x 10 6

6

6

operations

operations

operations

(9) 3 x 10 6

(10) 5 x 10

operations

6 operations

(11) 10 x 10 6 operations

(12) N = no. of channels at 1

29

General introduction to discrete I/O modules

Triac outputs

TSX DSY module reference

Operating voltage

Isolation (50/60 Hz, 1 min)

Consumption

5 V typical

TSX DSY 08S5

TSX DSY 16S5

08S5/16S5

41..264 VAC

2000 V rms

125 mA

220 mA

16S4

20..132 VAC

Permissible current

Response time

TSX DSY 08S5 2 A / channel - 12 A / module 1 A / channel - 12 A / module

TSX DSY 16S5 1 A / channel - 12 A / module

Switch on

Switch off

≤

≤

10 ms

10 ms

≤

≤

10 ms

10 ms

2000 V rms

220 mA

Dissipated power TSX DSY 08S5

TSX DSY 16S5

0.5 W + 1 W/A per output 0.85 W + 1 W/A per output

0.85 W + 1 W/A per output

Characteristics of output modules with connector(s)

DC solid state outputs (positive logic)

TSX DSY module reference

Nominal values Voltage

Limit values

(for U

≤

30 or 34 V, ripple included)

Tungsten filament

32T2K

24 VDC

Current

Voltage

0.1 A

19…30 V (1)

Current / channel 0.125 A

Current / module 3.2 A

1.2 W (maximum)

64T2K

24 VDC

0.1 A

19…30 V (1)

0.125 A

5 A

1.2 W (maximum) lamp power

Leakage current

Residual voltage

Min load impedance

Paralleling of outputs at state 0 at state 1

Response time

Preactuator voltage OK

monitoring threshold Fault

< 0.1 mA when U = 30 V < 0.1 mA when U = 30 V

< 1.5 V when I = 0.1 A

220

Yes : 3 max

< 1.5 V when I = 0.1 A

220

Yes : 3 max

1.2 ms

> 18 V

< 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

Consumption 5 V typical 135 mA

24 V typ. sensor 30 mA

1.2 ms

> 16 V

< 14 V

1500 V rms

155 mA

60 mA

Dissipated power (2) 1.6 + (0.1 x N) W 2.4 + (0.1 x N) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels

30

General introduction to discrete I/O modules

Characteristics of mixed I/O module with connectors

Input characteristics

TSX DMY module reference

Nominal input values

Input limit values

Voltage

Current at state 1 Voltage

Current at state 0 Voltage

(ripple included)

Input impedance (at U nominal)

Type of input

Current

Sensor supply

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage monitoring threshold

OK

Fault

Dielectric strength (50/ 60 Hz, 1 min)

Consumption 5 V typical

24 V typical sensor

Dissipated power (1)

(1) N = number of channels at 1

Output characteristics

TSX DMY module reference

Nominal output values

Voltage

Current

Output limit values

Voltage

Current / channel

Current / module

Tungsten filament lamp power

Leakage current

Residual voltage at state 0 at state 1

Minimum load impedance

Response time

Preactuator voltage monitoring threshold

Dielectric strength (50/60 Hz, 1 min)

Consumption 24 V preactuator

Dissipated power

OK

Fault

28FK / 28RFK

24 VDC

3.5 mA

≥

≥

11 V

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(up to 34 V (1 h / 24 h))

6.3

κΩ current sink

Yes

Yes

> 18 V

< 14 V

1500 V rms

300 mA

20 +(3.5xN) mA

1.2 +(0.1xNb) W

28FK / 28RFK

24 VDC

500 mA

19…30 V (up to 34 V (1 h / 24 h)

0.625 A

4 A

6 W

< 1 mA

< 1.2 V

48

Ω

0.6 ms

> 18 V

< 14 V

1500 V rms

30/40 mA

1 W + 0.75 W per output at 1

31

General introduction to discrete I/O modules

Maintenance / Diagnostics

The status lamps on the front panel of the module, enable fast diagnostics of the following :

• 3 module status lamps provide information on the module operating mode

- RUN (green) : module status (on : normal operation; off : faulty module)

- ERR (red) : internal faults (on : module failure; flashing : communication fault)

- I/O (red) : external faults (on : overload, shortcircuit, sensor/ preactuator voltage fault; flashing : terminal block fault)

!

During the self-tests the RUN, ERR and I/O indicator lamps flash.

• 8, 16 or 32 channel status indicators give information on the status of every input or output (on : channel at state 1; flashing : faulty channel, overload or short-circuit; off : channel at state 0).

In addition, the +32 indicator, found on 64 channel modules, indicates the group of channels displayed (off : channels 0 to 31; on : channels 32 to 63). A pushbutton (only on 64-channel modules) is used to select the group of channels.

8-channel module

RUN ERR

I / O

5

6

7

2

3

0

1

4

For mixed I/O modules with 28 I/O (16I + 12O):

- indicators 0 to 15 display the state of the inputs

- indicators 16 to 27 display the state of the outputs

16-channel module

RUN ERR

I / O

4

5

6

7

2

3

0

1

12

13

14

15

8

9

10

11

28/32/64-channel module

RUN

+ 32

ERR

I / O

4

5

6

7

2

3

0

1

12

13

14

15

8

9

10

11

20

21

22

23

16

17

18

19

28

29

30

31

24

25

26

27

Pushbutton

32

General introduction to discrete I/O modules

Status O n

Lamps

R U N Normal operation

Flashing

-

E R R Internal fault module failure

Communication fault if

RUN lamp on

Module not configured if

RUN lamp off (1)

Terminal block fault I/O External fault : overload, short-circuit, sensor/ preactuator voltage fault

0...i

Channel at state 1 Faulty channel, overload or short-circuit

(1) This state is only available on module versions

≥

V2.0.

Off

Module faulty or switched off

No module fault

No external fault

Channel at state 0

Operating conditions

Operating temperature

Relative humidity

Operating altitude

Withstand to vibrations shocks

Withstand to electrostatic discharge

Immunity to electromagnetic fields rapid transients shock waves damped oscillating waves

Withstand to LF interference

Storage temperature

Mechanical safety

0…60° C

10…95% (without condensation)

0…2000 m

IEC 68-2-6, Fc test, severity 2 g

IEC 68-2-27, Ea test

IEC 1000-4-2, level 3

IEC 1000-4-3, level 3

IEC 1000-4-4, level 3

IEC 1000-4-5

IEC 1000-4-12

IEC 1131-2

-25…+70° C

IP 20 with TSX RKA 01 cover

33

Discrete I/O module connections

Discrete input modules

TSX DEY 08D2

Sensors

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

FU1

+ –

18

0 V

+24 VDC

20

19

Inputs

I 0

1

2

3

4

5

6

7

TSX DEY 16D2

Sensors

FU1

+ –

18

0 V

+24 VDC

20

FU1 = 0.5 A fast blow fuse

2

4

6

8

10

12

14

16

1

3

5

7

9

11

13

15

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

19

TSX DEY 16D3

Sensors

FU1

+ –

18

0 V

+48 VDC

20

1

2

3

4

5

6

7

8

9

10

11

12

13

14

16

15

17

19

TSX DEY 16A2 / 16A3 / 16A4 / 16A5

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Sensors

2

4

6

8

10

12

14

16

24 / 48 / 115 / 230 V

FU1 UVAC 18

20

FU1 = 0.5 A fast blow fuse

19

1

3

5

7

9

11

13

15

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

34

Discrete I/O module connections

TSX DEY 16FK

Sensors

1

3

5

7

9

11

13

A

2

4

6

8

10

12

14

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

TSX DEY 32D2K

Sensors

15 16

+24 VDC

FU1

+

–

0 V

17

19

18

20

+24 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

Sensors

1 2

1 3

1 4

15

1 6

7

8

9

10

11

17

18

1 9

2 0

4

5

2

3

6

Pin Wire colors number (HE10) (TSX CDP i 01 cables)

1 White

Brown

Green

Yellow

Gray

Pink

Blue

R e d

Black

Purple

Gray - pink

Red - blue

White - green

Brown - green

White - yellow

Yellow - brown

White - gray

Gray - brown

White - pink

Pink - brown

+24 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17 18

19 20

1

3

5

7

9

11

13

15

B

2

4

6

8

10

12

14

16

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17 18

19 20

35

Discrete I/O module connections

TSX DEY 32D3K

(when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Sensors

+48 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

C

2

4

6

8

10

12

14

16

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17

19

18

20

Sensors

+48 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17 18

19 20

36

Discrete I/O module connections

TSX DEY 64D2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Sensors Sensors

1

3

5

7

9

11

13

15

C

2

4

6

8

10

12

14

16

Inputs

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

+24 VDC

FU1

+

–

0 V

17 18

19 20

+24 VDC

FU1

+

–

0 V

17 18

19 20

Sensors

+24 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

17

19

D

2

4

6

8

10

12

14

16

18

20

Inputs

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

Sensors

+24 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

1

3

5

7

9

11

13

15

B

2

4

6

8

10

12

14

16

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17 18

19 20

37

Discrete I/O module connections

Discrete output modules

TSX DSY 08T2

Preactuators

0

1

2

3

4

5

6

7

2

4

6

8

1

3

5

7

9

10

11

12

13

14

0 V 15

16

–

+

FU1

18

17

19

+24 VDC

20

Outputs

Q0

1

2

3

4

5

6

7

TSX DSY 16T3

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

2

4

6

8

10

12

14

16

– +

FU1

FU1 = 6.3 A fast blow fuse

18

0 V

+48 VDC

20

1

3

5

7

9

11

13

15

17

19

Outputs

Q0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

TSX DSY 16T2

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

14

13

15

– +

FU2

0 V

18

+24 VDC

20

1

2

3

4

5

6

7

8

9

10

12

11

13

14

15

16

17

19

Outputs

Q0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

FU2 = 10 A fast blow fuse

38

TSX DSY 08T22

Preactuators

0 1

2

1 3

4

2 5

6

3 7

8

4 9

10

5 11

12

6 13

14

7 15

16

– +

FU2

18

0 V

+24 VDC

20

FU2 = 16 A fast blow fuse

17

19

Outputs

Q0

5

6

7

3

4

1

2

AC load

DC load

R

0

C

MOV

19...240 VAC

7

– 24 VDC +

Protection must be provided at the preactuator terminals

Discrete I/O module connections

TSX DSY 08T31

Preactuators

0 1

2

1 3

4

2 5

6

3 7

8

4 9

10

5 11

12

6 13

14

7 15

16

– +

FU2

18

0 V

+48 VDC

20

17

19

FU2 = 10 A fast blow fuse

TSX DSY 08R5

Preactuators

Outputs

Q0

1

2

3

4

5

6

7

Outputs

19…240 VAC or 24 VDC

0

2

FU

FU

4

6

5

7

1

3

12

14

2

4

6

8

10

1

3

5

7

9

Q0

1

2

3

C0-3

4

5

6

7

C4-7

11

13

15

16

17

18

19

20

39

Discrete I/O module connections

TSX DSY 16R5

AC load

R

0

C

Preactuators

0

MOV

19...240 VAC 2

1

3

FU

7

4

DC load

5

6

7

FU

– 24 VDC +

Protection must be provided at the preactuator terminals

TSX DSY 08R5A

Preactuators

T0

R0

T1

R1

2

1

Q0

Outputs

8

9

10

11

FU

12

13

14

15

FU

19…240 VAC or 24 VDC

TSX DSY 08R4D

Preactuators

T0

R0

T1

R1

T2

4

6

8

*

3

Q1

C0-1

5

7

*

*(24 V strap)

C2-3

FU

FU

9

Q2

R2 10

T3 11

Q3

R3 12

4

5

6

14

16

18

13

*

15

Q4

C4-5

Q5

17

*

19

Q6

C6-7

Q7

7

19…240 VAC or 24 VDC

20

FU = 6.3 A fast blow fuse

FU

R2

R3

T2

T3

4

5

6

FU

7

24...130 VDC

* make connection if using 24 VAC or 24 VDC

40

2

4

6

8

10

12

14

16

18

20

2

4

6

*

8

10

12

14

16

18

20

Outputs

1

3

5

7

9

11

13

15

17

19

10

11

C8-11

12

13

14

15

C12-15

2

3

Q0

1

5

6

C0-3

4

7

C4-7

8

9

Outputs

1

Q0

3

Q1

5

7

*

C0-1

FU

*(24 V strap)

C2-3

FU

9

Q2

11

Q3

13

*

15

Q4

C4-5

Q5

17

*

19

Q6

C6-7

Q7

FU

FU

FU = 6.3 A fast blow fuse

Discrete I/O module connections

TSX DSY 08S5

Preactuators

0

1

2

1

3

1

Q0

Outputs

2

3

4

5

6

7

4

6

8

10

12

14

16

18

P N

220 VAC

TSX DSY 16S4

Preactuators

0

1

2

3

FU1

20

2

4

4 6

5

6 8

7

FU1

10

8

9 12

10

11

FU1

14

12 16

13

14 18

15

FU1

P N

220 VAC

20

FU1 = 5 A ultra fast blow fuse

5

C0-1

2

7

3

9

11

C2-3

4

13

5

15

C4-5

6

17

7

19

C6-7

FU

FU

FU

FU

FU = interchangeable

5 A ultra fast blow fuse

1

3

5

7

9

11

13

15

17

19

TSX DSY 16S5

Outputs

Q0

1

10

11

C8-11

12

13

14

15

C12-15

5

6

7

2

3

C0-3

4

C4-7

8

9

Preactuators

0

1

2

5

7

9

11

3

4

6

8

10

2

4

6

8

10

12

14

12 16

13

14 18

15

20

P N

48...240 VAC

FU = interchangeable

5 A ultra fast blow fuse

1

3

5

7

9

11

13

15

17

19

4

5

Q0

1

2

3

C0-3

6

7

C4-7

8

9

10

11

C8-11

12

13

14

15

C12-15

Outputs

FU

FU

FU

FU

41

Discrete I/O module connections

TSX DSY 32T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

FU = 4 A

fast blow fuse

0 V

16

17

18

19

20

21

22

23

24

25

26

27

28

30

29

31

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

0 V

4A

+

24 VDC

11 12

13 14

15 16

17 18

19 20

B

1

3

5

7

9 10

6

8

2

4

1

3

5

7

9

A

2

4

6

8

10

11 12

13 14

15 16

Outputs

Q0

1

2

3

4

5

6

7

8

9

11

10

13

12

15

14

17 18

19 20

!

Connect :

• the + 24VDC to terminals

17 and 19

• the 0V to terminals 18 and 20

25

24

27

26

29

28

31

30

17

Q16

19

18

21

20

23

22

42

Discrete I/O module connections

TSX DSY 64T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Preactuators Preactuators

32

34

36

38

40

42

44

46

33

35

37

39

41

43

45

1

3

C

2

Outputs

Q32

33

34

4 35

36

5 6 37

7 8 39

38

40

9 10 41

42

11 12 43

44

13 14 45

46

15 16 47

0

2

4

6

8

10

12

14

1

3

5

7

9

11

13

1

A Outputs

Q0

2 1

2

3 4 3

4

5 6 5

6

7 8 7

8

9 10 9

10

11 12 11

12

13 14 13

14

15 16 15

47 15

0 V

17 18

0 V

17 18

19 20 19 20

4A

+

4A

+

24 VDC 24 VDC

Preactuators

48

50

52

54

56

58

60

62

49

51

53

55

57

59

61

1

3

D Outputs

Q48

2 49

50

4 51

52

5 6 53

54

7 8 55

9 10 57

56

58

11 12 59

60

13 14 61

62

15 16 63

Preactuators

16

18

20

22

24

26

28

30

17

19

21

23

25

27

29

1

B Outputs

Q16

2 17

18

3 4 19

20

5 6 21

22

7 8 23

9 10 25

24

26

11 12 27

28

13 14 29

30

15 16 31

63 31

0 V

17 18

0 V

17 18

19 20

FU = 4 A fast blow fuse

19 20

!

Connect the + 24VDC to terminals 17 and 19 and the 0V to terminals18 and 20

43

Discrete I/O module connections

Discrete mixed I/O module

TSX DMY 28FK/28RFK (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 35)

Preactuators

16

17

18

19

20

21

22

23

24

25

26

27

0 V

–

+

FU2

+24 VDC

1

3

5

7

9

11

13

15

17

19

C

2

4

6

8

10

12

14

16

18

20

Outputs

Q16

17

18

19

20

21

22

23

24

25

26

27

Sensors

+24 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

17

19

A

2

8

10

12

14

16

18

4

6

20

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

FU2 = 2 A fast blow fuse FU1 = 0.5 A fast blow fuse

44

Schneider Automation Inc.

One High Street

North Andover, MA 01845

Tél.: (1) 978 794 0800

Fax : (1) 978 975 9010

Schneider Automation S.A.

245, route des Lucioles - BP 147

F-06903 Sophia Antipolis

Tél. : (33) (0)4 92 38 20 00

Fax : (33) (0)4 93 65 30 31

Schneider Automation GmbH

Steinheimer Straße 117

D-63500 Seligenstadt

Tél. : (49) 6182 81 2584

Fax : (49) 6182 81 2860

Printed in France January 2000