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Saitel DR
M554A0000y / AB_DO
User Manual
This manual provides information for the assembly, wiring, configuration and maintenance of the AB_DO module.
SE-M554-USR
Publication Date (05/2020)
Read carefully the information contained in this manual before assembly, installation and use of the www.schneider-electric.com
05/12/2019
Change Control
Rev
01
02
Date
05/12/2019
22/’5/2020
Description
Initial edition
Configuring double digital output.
User Manual – AB_DO
General Information
The Saitel platform and all its components have been developed in accordance to the requirements for a quality management system, complying with the ISO 9001:2015 Norm.
Document nº:
Revision/Date:
File:
Retention period:
SE- USR-M554
02 / 22/05/2020
AB_DO – User Manual_EN_02.pdf
Permanent throughout its validation period + 3 years after its cancellation.
Reference Documents
User Manual Document Code
Easergy Builder User Manual
HUe user manual
HU_A user manual
FTE-S856-MSS
SE-M588-USR
SE-M551-USR
HU_AF user manual SE-M503-USR
Saitel DR Platform user manual FTE-F800-MSS webAPP user manual webTool user manual
FTE-S856-WPP
FTE-S856-MSW
Software Version in this Manual
The information in this manual is valid for the software versions listed below. This information is also valid for later versions, although some parameters may change slightly:
Module
Baseline
Baseline
Easergy Builder Tool
AB_DO software
RTU Software
Module
HUe
HU_A/HU_AF
AB_DO.bin
Version
11.06.08_7061
11.04.18_6825
01.07.10
Easergy Builder (Plugin)
Plugin Version
1.5.9.1
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Content
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2 GENERAL DESCRIPTION OF AB_DO .................................................................. 15
3 PHYSICAL MOUNTING & INSTALLING ................................................................ 21
5 TECHNICAL SPECIFICATIONS TABLE ................................................................ 47
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1 Safety & Health
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1.1 Introduction
User Manual – AB_DO
1.1.1 Information of Security
Important information
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. In this manual you can find different types of messages associated with situations that have different level of risk for people and / or for the equipment.
This symbol indicates "DANGER" or "WARNING". This symbol informs of an electrical risk that will cause personal injuries if the instructions are not followed.
This symbol is associated to a safety alert. It is used to warn of possible personal injury hazards. The user must follow all instructions or messages associated to this symbol to avoid possible injuries.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this signal word.
To Keep in Mind
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is who fulfill with requirements in paragraph 1.2
1.1.2 Presentation
This manual provides information for a safe handling, commissioning and testing. This Safety chapter also includes descriptions of the labels on the equipment.
Documentation for equipment ordered from Schneider Electric is dispatched separately from manufactured goods and may not be received at the same time. Therefore, this guide is provided in order to do that printed information which may be present on the equipment is fully understood by the recipient.
The technical data in this safety guide is typical only, see the technical data section of the user manual for specific details of a particular equipment.
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Before carrying out any work on the equipment the user should be familiar with the contents of this Safety chapter and the ratings on the equipment’s rating label.
THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
THE EQUIPMENT.
1.2 Introduction to Safety
The information in this section is intended to get that equipment is properly installed and handled in order to maintain it in safety conditions. It is assumed that everyone who will be associated with the equipment will be familiar with the contents of that Safety section.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of the equipment. Failure to observe warning notices, an incorrect or improper use may endanger personnel and equipment and also cause personal injury or physical damage.
WARNING
Before working with the terminal of connection, the device must be turned off and disconnected of the feeding.
Proper and safe operation of the equipment depends on appropriate shipping and handling, proper storage, installation and commissioning, and on careful operation, maintenance and servicing. For this reason only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
• Have read and understood the information on the device and its user manual.
• Are familiar with the installation, commissioning, and operation of the equipment and of the system to which it is being connected.
• Are able to safely perform switching operations in accordance with accepted safety engineering practices and are authorized to energize and de-energize equipment and to isolate, ground, and label it.
• Are trained in the care and use of safety apparatus in accordance with safety engineering practices.
• Are trained in emergency procedures (first aid).
It is necessary to consider that the documentation of the device collects the instructions for its installation, set up and operation. However, the manuals could not cover all the possible circumstances neither include specific information on all the details.
In case of questions or specific problems, contact with his office of sales Schneider Electric or with the center of attention to the customer and request the necessary information.
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1.3 Symbols and Labels on the Equipment
User Manual – AB_DO
Before the equipment is installed or commissioned, the user must understand the following symbols, which may be used on the equipment or referred to in the user documentation:
Table 1 – Symbols
Symbol Associated Text Description
Possibility of electric chock
Caution, read the manual.
IEC symbol associated to a DANGER or
WARNING message indicating that there is an electrical risk. Failure to follow these instructions could cause damage to people or death.
Symbol associated with a risk alert. The user must read the manual before handling the equipment.
Possibility of electric chock
Protective earth connection
Functional earth connection
ANSY symbol associated to a DANGER or
WARNING message indicating that there is an electrical risk. Failure to follow these instructions could cause damage to people or death.
Associated symbol to the protective ground
connection. See paragraph in this manual.
Associated symbol to the functional ground
connection. See paragraph 1.5.2 in this manual.
CE Mark
Electronic device.
Special instructions must be follow for discard it.
Compliant with
RoHS.
This symbol indicates that the equipment has been developed in compliance with all applicable European Directives.
This symbol indicates that, at the end of its life, this module must be discarded according to the
WEEE Directive (Waste Electrical and Electronic
Equipment).
The equipment has been designed and manufactured according to RoHS Directive
(Restriction of Hazardous Substances).
Direct Voltage Symbol of direct voltage (V
DC
).
Alternate Voltage Symbol of alternate voltage (V
AC
).
1.4 Installation, Setup and Operation
There are several acquisition blocks in Saitel DR that use dangerous tensions (> 50 V). The user is responsible to check that the characteristics of each device are adapted and convenient for his installation. The user should read the instructions of installation before proceeding to the use or maintenance of the devices. Not following these instructions can be dangerous for the people and the devices.
Not following these instructions can be dangerous for the people and the devices.
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DANGER
Devices that handle dangerous tensions are marked with a sticker on the front label (size: 12,5 mm). This label must be visible all the time while the module is installed on the DIN rail
The following products handle dangerous tensions:
• HU120: High-performance CPU with acquisition (P/N M590xx000x).
• HU_AF: Advanced head unit with acquisition (P/N M503xx3x0x and P/N M503xx4x0x). For other part numbers, depending on the voltage handled by the equipment connected to the digital outputs (voltage > 50 V), this module must be marked with an electric risk label. It will not be marked on factory.
• AB_DI : Digital inputs module (P/N: M55520000x, M55530000x and M55540000x).
• AB_DIDO : Input and output digital module (P/N M5722x000x, M5723x000x and M5724x000x).
For other part numbers, depending on the voltage handled by the equipment connected to the digital outputs (voltage > 50 V), this module must be marked with a electric risk label. It will not be marked on factory.
• AB_AC : Direct measurements module (P/N M562x0000x).
• AB_DO : This module does not handle high voltages, it will not be marked at the factory. This module must be marked to inform about the risk when some equipment that manage voltage higher than 50 V are connected to digital outputs.
It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be opened by a qualified person.
WARNING
If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental contact with these dangerous elements. This barrier only should can be removed using a special tool.
If the barrier has to be removed in order to access to equipment, personnel responsible for the task must be sure that the barrier is installed again when the task is finished.
While the RTU is accessible for a user, all people must follow all instructions to prevent electrical risk or discharges.
Not following these instructions can give like result that the device do not work properly or even can damage to the people or devices.
An electrical risk symbol with enough size must be included on the cabinet’s door or on the barrier .
The following image shows an example:
Figure 1 - Barrier of protection for elements with dangerous voltages.
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NOTICE
Terminals will not be accessible to the user directly once it has made the installation of the device. The cabinet will have to remain closed with key or the screen of installed protection.
The cabinet or installation must have a general switch placed just in the cable entry of the
installation (see paragraph 1.7.1 )
For the cleaning of the device it is only necessary using a dry cloth by the surface when it detects excessive presence of dust or any element deposited on the surface.
WARNING
Don’t use liquid products of cleanliness due to the presence of active parts.
Because of the variety of uses of the product, the managers of the application and use of this device of control will have to take the measures to ensure the fulfillment of all the requests of security and provision of each application. The requests do reference to the applicable laws, regulations, codes and standard.
1.5 Earthing
WARNING
Before energizer the device, it has to be placed to earth properly such as it indicates in sections
1.5.1 and 1.5.2.
When installing the device, ground is the first thing that should be connected and the last one that should be disconnected.
Saitel can need put to earth for two distinct needs:
• For purposes of electrical safety (Protective Earth, PE).
• Improve the behavior in EMC and derive perturbations to earth (functional Earth).
1.5.1 Electrical Safety
Only qualified personnel, with knowledge about hazards associate with electrical equipment is allowed to install Saitel DR. In general, the installation will be following IEC 61010-1 recommendations in order to be compliant with this norm.
The DIN rail must be installed on a metallic surface. This metallic surface must have available an M4 screw marked with this symbol. The ground of the cabinet or installation must be connected to this screw, according to the norm IEC 61010-1 .
Saitel DR modules have a metallic enclosure offering protection for isolation faults. Earthing is done by the metal rail fixing clip.
WARNING
All devices with high voltage must be disconnected before dismount a module from the DIN rail.
A dedicated connection with green/yellow wire should be used to assure electric continuity to the installation protective earth. Section of these wires must be enough in order to support 25 A
(ground bonding test).
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Figure 2 - Yellow and Green cable for earthing.
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The design and installation of the cabinet is responsible for compliance with all the existing international and national electrical codes concerning protective grounding of any device.
WARNING
According to Electrical Safety:
• The screw for ground must be exclusive for this use.
• The power voltage must be supplied by a power supply that offers double or reinforced insulation against high voltages (higher than 50 V).
1.5.2 Functional Earth (EMC)
In this case the main rule is that the connection has to do with wires of the lower possible length to the screen or connection of put to earth nearer. In this case the section of the driver is not notable, is more, it advises that the use of flat wires or flexible conductive bands for a good behavior EMC.
NOTICE
The DIN rail must have terminals of earthing (of yellow and green colour) necessary to connect the terminals of PE (if it is present).
Figure 3 - Terminal for functional earth (EMC).
All Saitel DR modules with power or polarization connector have an exclusive terminal for earthing
EMC. These modules are HUe, HU_B, HU_A, HU_AF, XU, AB_DO, AB_DIDO and AB_SER with external polarization.
Figure 4 - Example of earthing for EMC.
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1.6 Handling Electronic Components
User Manual – AB_DO
Saitel is susceptible to receive electrostatic discharges during the handling. It is necessary to take the usual measures to minimize this risk, since serious damage to the equipment can be caused, which may not be detected immediately but which may affect the reliability of the product.
WARNING
The enclosure ONLY should be removed when is strictly necessary , because this action has a risk for the equipment:
• Before removing the enclosure, the operator must be equipotential with the equipment.
• Avoid touching the electronic. The board must be always manipulated for the edges.
• If the equipment has to be passed between two persons, both must be equipotential.
• Put the module always on an antistatic surface or on a surface equipotential with you.
• During the storage and transport, the module will remain in the packaging.
Not following these instructions can give like result that the device do not work properly or even can damage to the people or devices.
1.7 Technical Specifications for Safety
1.7.1 Protective Elements
The cabinet's engineering and installation must include a general automatic switch next to the cables' input in the cabinet; once the door is opened, high voltages must be interrupted inside. This switch must be located at a place which is not accessible by a third person while the operator is using the boards in the cabinet.
Moreover, the installation will incorporate a circuit breaker of 5A next to the cabinet protecting it from possible overcurrent in the power supply.
Both switches will be labeled with the symbol O as "Off" and I as “On”.
WARNING
The connection / disconnection switch must be installed in a fixed element (for example the wall of the cabinet) and it mustn’t break any earthing wire.
1.7.2 Environmental Conditions
The protection degree of the device is IP20.
WARNING
This equipment has been designed ONLY for indoor use.
If it is necessary for his use in some external surroundings, it has to mount in a cabinet or specific accommodation that contributes a degree of protection IP54, protected against the dust and water.
The electronic cards of the modules will be able to be tropicalized or no according to the option of setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the technical information of this type of finishing in http://www.abchimie.com/ .
Other data to take into account about the environmental are:
• Altitude until 2000 m.
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• Operation temperature range: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-2).
WARNING
According to the standard 60950-1, all electrical safety tests have been done in an environmental temperature range of -40 ºC to 60 ºC. For higher temperature (> 60 ºC), the module must be handled with care, since the metal surface could reach a dangerous temperature for the user.
• Maximum relative humidity of 95%. (IEC 60068-2-30)
• Degree of pollution II. (IEC 60255-5)
• Overvoltage transitory until levels of Category III. (IEC 60255-5)
1.7.3 Storage Conditions
The continuous exhibition to some high levels of humidity during the storage can cause damages to the electronic components and reduce the useful life of the device.
We recommend that, in the enclosure of storage, the relative humidity do not exceed 50%.
Before the installation of an electrical equipment, it is recommended to leave the necessary time for the acclimatization of the environmental temperature.
1.8 Technical Label
Each Saitel product includes a technical label with the following information:
Figure 5 - Technical label.
NOTICE
On the “Technical data” zone, you can see relevant information about the input and output voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.
1.9 Packing and Unpacking
All Saitel modules are packaged separately in their own carton box and shipped inside outer packaging. Use special care when unpacking the device. Don’t use force.
The design revision and manufacturing options can be determined using the P/N included in the packaging label on packaging.
After unpacking the device, inspect it visually to be sure it is in proper mechanical condition.
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If the product needs to be shipped, the original packaging must be used, including foams and the carton box. If the original packaging is no longer available, make sure that the packaging used is according to ISO 2248 specifications for a drop height 1 m.
1.10 Decommissioning and Disposal
When the product is marked with this symbol, it means that, at the end of its life cycle, you mustn't dispose the product together with habitual residues. To avoid possible damage to the environment or to the human health that represents the uncontrolled elimination of residues, please, separate the battery (if there is one) of the other elements, and each one must be recycled according to the local regulation .
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2 General Description
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Content
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2 GENERAL DESCRIPTION OF AB_DO .................................................................. 15
2.4
H ARDWARE A RCHITECTURE ................................... E RROR !
B OOKMARK NOT DEFINED .
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2.1 Saitel DR Platform
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Saitel DR is a hardware platform by Schneider Electric. It consists of a set of equipment which have been specifically designed for real-time control and automation applications. Saitel DR is a high-technology platform which serves Schneider Electric’s business areas.
On this hardware platform, the Baseline Software Platform is installed. This software is used in
Saitel families (Saitel DP and Saitel DR) and other Schneider Electric products.
Other features identifying Saitel DR are:
• A DIN rail is used for the mechanical installation.
• The communication between the controls units integrated in a distributed system is mainly established by Ethernet.
• The terminal blocks for field-connection are completely built into acquisition blocks.
Figure 6 – Saitel DR.
Saitel DR’s design has been optimized to meet the most demanding requirements of multiple sectors:
• Safety and reliability requirements for power, gas and water supply, as well as sewage treatment plants, etc.
• Compliance with electric safety, electromagnetic compatibility, and environmental standards.
• Centralized monitoring and control of geographically-distributed systems which support hierarchical data acquisition and sharing networks.
• Local monitoring and control with data sharing capabilities of plant-distributed equipments.
• Quick troubleshooting, including the possibility of using programmable automation execution.
WARNING
Please note Saitel DR does not support hot-swapping, that is, module replacements during operation.
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2.2 AB_DO Functions
The main features of this module are:
Figure 7 – AB_DO Module
User Manual – AB_DO
• Polarization input for digital outputs.
• 8 digital outputs using 2 removable terminal blocks. Each terminal allows connecting 4 signals with common outputs.
• Each digital output can be configured as: Single / Double
• The module is synchronized via a message received from the HU.
• 12 LED indicators are available on the front side.
The diagram below illustrates the functional blocks integrated in the AB_DO module:
Figure 8 – Functional block diagram
Controller Block
This block manages the AB’s digital outputs, depending on the operation mode. The AB_DO can operate in one of the two available modes: Select Before Operate (SBO) or Direct Operate (DO).
This operation mode is set before the module switches to the acquisition state. The active mode is indicated by means of the LED SBO on the front panel.
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• SBO Mode (Select Before Operate)
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The SBO mode is related to the field outputs or commands triggering procedure. It has the following restrictions: o Only one command can be activated at a time. o The triggering time for outputs is restricted, so latching signals are not supported.
• DO Mode (Direct Operate)
The DO mode also provides a great level of security even though it is not as restrictive as the
SBO mode: o This mode can activate several outputs at a time. o The triggering time can be permanent (latching).
NOTICE
Both modes have a security mechanism that prevents unwanted commands to be transmitted to field devices if there is hardware/firmware failure.
Digital Outputs
The AB_DO has two terminal blocks labeled as B1 and B3 which allow the connection of 8 digital outputs (4 per terminal block). The main features of these outputs are:
• The outputs can be SBO (Select Before Operate) or DO (Direct Operate).
• The outputs can be single or double.
• Each output can be pulsing or latching.
• They are permanently monitored.
• Each output is independent.
• External polarization.
• Number of operations (resistive load) > 30*106.
• Number of operations (L/R=80ms, 24V/1.25A) > 2*105.
• Automatic polarization test.
• Galvanic isolation.
• Input protection against electromagnetic disturbances.
2.3 Hardware Architecture
The following P/N describes all available ordering options for this module:
Figure 9 – AB_DO P/N description
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Ordering options:
• (A2) Digital outputs are polarized to 24 V
DC
.
• (A3) Digital outputs are polarized to 48 V
DC
.
The following figure illustrates the AB_DO hardware blocks diagram:
Figure 10 – AB_DO - Hardware block diagram
User Manual – AB_DO
Polarization
The AB_DO digital outputs need an external polarization; therefore a 24/ 48 V
DC
±20% input is provided.
NOTICE
The 48 V version is available for revision B8 and later.
Indicators
There are 12 LED indicators on the module’s front panel which provide information about the module and the output signals.
Section 3.3 provides detailed information about the information of each LED.
Digital Outputs (B1 and B3)
The signals from DO 1 to DO 4 are connected to B1 and the signals from DO 5 to DO 8 are connected to B3.
Digital outputs require an external polarization source, which is wired to the B2 terminal block on the top left area of the module.
DANGER
Please, check paragraph 1.4 if it’s necessary to mark the module with an electrical risk label
depending on voltage level of the devices to be connected to digital outputs.
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3 Physical Mounting & Installing
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Content
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3 PHYSICAL MOUNTING & INSTALLING ................................................................ 21
P OWER S UPPLY R EQUIREMENTS .................................................................... 23
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3.1 Installation
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3.1.1 Handling
DANGER
Depending on the devices connected, the AB_DO could have hazard of electric shock, electric arc or burns. For any of these cases, follow these instructions:
• Only qualified operator should install this equipment. Such work should be performed only after reading this entire set of instructions and checking the technical characteristics of the device.
• NEVER work alone.
• Turn off all power supplying this equipment before working on or inside it. Consider all sources of power, including the possibility of back feeding.
• Always use a properly rated voltage sensing device to confirm that all power is off.
• Start by connecting the device to the protective ground and to the functional ground.
• Screw tight all terminals, even those not in use.
Failure to follow these instructions will result in death or serious injury .
To avoid electrostatic damage, the following precautions must be strictly followed:
• Do not touch the bus connector pins.
• If unused, keep the modules in the antistatic bag.
WARNING
Electrostatic discharges may damage semi-conducive devices within the module.
3.1.2 Location in the ITB
There are not special considerations for locating this module in the ITB.
3.1.3 Power Supply Requirements
The main power is supplied by the HU through the bus. A polarization source is required for digital outputs, and the voltage depends on the ordering option.
The maximum power requirement for each AB_DO module is:
• Main power supply (through the bus): Basic consumption
• Polarization supply : 8 * Polarization voltage
*
Maximum consumption per realy 1
3.1.4 Mounting Procedure
WARNING
It is important to assure that handling is always done while the ITB elements are unpowered.
All Saitel DR modules, have a DIN-rail bracket at the rear side that allows mounting on a DIN rail:
1 Basic consumption and Maximum consumption per relay values are indicated in the technical specifications table at the end of this manual.
2 Polarization voltage value depends on the manufacturing option of each module.
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Figure 11 - Mount bracket on DIN rail
User Manual – AB_DO
The mounting procedure is described below:
• Switch off the power supply.
• Attach the module’s rear bracket on the upper DIN rail.
• Press the lower front panel gently until a click confirms that the bracket is fit on the rail.
• Verifying the module is anchored firmly to the rail, although lateral movement is possible.
Figure 12 Saitel DR module on a DIN rail
The module is dismounted from the DIN rail as follows:
• Switch off the power supply.
• If necessary, disconnect the bridge(s) connecting the module to the system bus.
• Holding the module by the front panel, push the upper metal tab downward. The user can also pull the tab down using for example a screwdriver as shown in
Figure 13 Remove Module
• Pressing the tab, remove the module from the lower DIN rail.
• Once detached, the module can be removed easily.
3.2 Wiring AB_DO
This module has three terminal blocks labeled as B1, B2 and B3. B2 and B3 allow the 8 digital outputs to be connected through screw terminals. B1 allow connect the external polarization source.
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3.2.1 Wiring Recommendations
The following table shows several wiring recommendations for signals and polarization:
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Type of wire
Polarization 7 mm
1.5 – 2.5 mm²
15 - 13 AWG
0.5 Nm Copper
Digital outputs 7 mm
1.5 – 2.5 mm²
15 - 13 AWG
0.5 Nm Copper
3.2.2 Digital Output Connection
Both B1 and B3 have 4 terminals for signals. The field outputs are voltage-free NO (Normally open) contacts.
Figure 14 – AB_DO – B1 and B3 terminal blocks wiring.
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The 4 signals wiring in each terminal block is described below:
Figure 15 – Digital outputs wiring.
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3.2.3 Polarization
User Manual – AB_DO
The figure below shows how to connect the external polarization source to the B2 terminal block:
Figure 16 – Polarization wiring.
The following schematic shows the connection to field for B2 terminal block:
Figure 17 – AB_DO - B1 and B2 terminal blocks wiring.
The following figure shows how you can wire digital outputs in an AB_DO with digital inputs in an
AB_DI module.
Figure 18 – Example of wiring digital inputs and digital outputs.
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3.3 LED Indicators
There are 12 light indicators (LED) on the front of the module:
Figure 19 – AB_DO LED Indicators
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LED Status Description
Run Module working properly.
Module not in acquisition mode.
SBO
Fail
The information by the LED indicators includes:
• Acquisition and configuration status ( Run and Fail )
• Indicate that the outputs are defined as SBO ( SBO )
• Module in maintenance ( Mnt )
• Status for each digital output ( Digital Output x ).
AB_DO’s LED provide the following information to the operator:
The outputs are defined as SBO
The outputs are defined as DO
Module not configured or in abnormal state.
No fault has been detected in configuration or hardware.
Failure in EEPROM.
Recommended action
The module was not included into the configuration, the module doesn't have an address or according to the loaded configuration, the type of the module is wrong.
Check the configuration loaded in the HU. The module must be addressed and with the correct type (AB_DO).
Mnt
1..8
The module is in maintenance (Flashing, addressing, ...)
The module is in operation.
The corresponding output is active
The corresponding output is inactive
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4 Configuration & Maintenance
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Content
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I NFORMATION OF L OCAL A CQUISITION ............................................................. 33
L OCAL A CQUISITION C OORDINATES ................................................................ 35
I NFORMATION IN T ABLES S TATUS AND C OMMAND ............................................ 35
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4.1 ITB Configuration
User Manual – AB_DO
NOTICE
To perform the operations described in this chapter, the user must be familiar with the Easergy
Builder tool. Otherwise, please refer to the tool's manual.
In the Workspace of Easergy Builder, create a new RTU using button or pressing right button of the mouse in an empty area of the RTUs tree:
Figure 20 - Adding new RTU
Pressing button next to the graphical ITB, you can add, remove or change the I/O modules included on the default configuration.
The user needs understand some basic concepts about Saitel DR before configuring the acquisition:
• An ITB is a set of acquisition blocks connected to a CPU (HU).
• An Acquisition Block or AB is a Saitel DR input/output module.
• Each acquisition block is allocated to a unique address in the ITB, the Node Number; this number identifies both the module and its type.
• The procedure AAP (Automatic Addressing Procedure) is performed by the operator every time an AB module is added, deleted, replaced or moved inside the ITB. It can be launched manually or automatically depending on the configuration switches of the HU
(consult user manual of the HU).
Figure 21 - Acquisition modules in a default configuration.
The number under each module corresponds with its address. You can select any AB and use buttons to change its physical position.
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When “ Auto Address ” box is checked (by default), if you reorder, add or delete an AB, all addresses are automatically recalculated matching their physical position in the rail. Address number 1 is assigned to the AB closest to the HU module (for HU_AF or HU_BI, address number 1 will be attached to the HU itself).
If “ Auto Address ” box is unchecked, modules will retain the allocated address, ignoring any changes made. If rechecked, the following message will appear:
Select an AB (click on the AB image) and use button to remove it. Use button to add a new
AB and select the type of module to include:
Figure 22 - Adding one (or several) AB.
If “ Auto Address ” is checked, you can add several AB at one time. This window allows selecting the quantity of modules to be added. If “ Auto Address ” in unchecked, you only can add one AB each time and you have to select the address to be assigned.
To create a new configuration, select RTU in the tree and pulse right button of the mouse or use
button.
Figure 23 - Adding a configuration.
If the field " Create acquisition points defined in the RTU " is marked, all points of the local acquisition of the acquisition blocks included in the default acquisition configuration associated with the RTU will be included in coreDb.
For example, if a HUe has an ITB with an AB_DI module, if " Create acquisition points defined in the RTU ", 16 digital inputs signals will be included in the Status table.
Finally, the new configuration will appear in the RTUs tree.
Access to the configuration edition clicking on the configuration name in the tree:
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Figure 24 – Configuration edition.
Double click on the claq Device open the window to configure/modify the ITB.
Selecting the module AB_DO, you can configure each field signal
Figure 25 – Changing the ITB configuration.
User Manual – AB_DO
Other buttons in this window are explained in the user manual of Easergy Builder.
4.2 AD_DO Configuration
The local acquisition Device for Saitel DR is named “Local Acquisition Device Controller” (claq) and it is created by default for each Saitel DP configuration.
The main functionality of claq is supporting the communication between field signals of each AB and its linked coreDb points.
The first step to configure the acquisition settings is to assure that the ITB in the graphical interface is according to the system. Each module must be addressed according its position in the ITB.
NOTICE
The graphical interface does not show if the ITB is mounted in one or multiple rows.
Modules AB_SER, TU nor XU aren’t included in the schematic
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Figure 26 – Configuring local acquisition for Saitel DR
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4.2.1 Information of Local Acquisition
The following figure shows the relationship between the field information received by the AB_DO module and the related points in coreDb:
Figure 27 – Field signals and points in coreDb.
All signals in this picture are simple. If a signal is configured as double or counter its default name will be different.
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4.2.2 AB_DO signals
User Manual – AB_DO
The following figure shows the configuration panel when the ITB is composed by an HUe and one
AB_DO module with address 1:
Figure 28 – AB_DO field signals.
Select the module in the ITB and all its field signals are shown (marked in red).
The first position of each row corresponds with the signal’s description (DO_OSIM_1 ..
DO_OSIM_8). In coreDb, each signal will be identified using its coordinate (see paragraph 4.2.3 ).
For each signal, the following parameters can be changed:
• Type of signal : The signal is configured as: Simple digital (DO_OSIM) or double digital
(DO_ODOB).
When a signal is configured as double digital this signal and the following are grouped together.
For example, if the signal 1 and 2 are configured as DO_ODOB then they must be considered as two binary join digits, thus 00 – no signal On, 01 – first signal On, 10 – second signal On and 11 – both signals On.
So, it is possible to control two signals form the same command.
The following parameters will be available or not depending on the type of signal:
• Latch : o No: The digital output is configured as pulsing.
o Yes: The digital output is configured as latch.
• ExeTim(ms): In case latch option is not used ExeTim can be configured. It means the pulse time duration when the digital output is activated.
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Figure 29 – Configuring double output signal.
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4.2.3 Local Acquisition Coordinates
Each digital input is identified in coreDb by a name (it is stored in the field Description), but this name is only used for information purpose. coreDb uses the signal’s coordinate in order to identify a field signal.
The following picture shows digital outputs of the module AB_DO (address 1) in the command table.
A claq coordinate is a numerical identifier of 10 digits with the following structure:
1 XXX YY ZZZZ
Where:
• 1 : First digit of the coordinate. In local acquisition signals, it must always be 1.
• XXX : Three digits to indicate the module’s address.
• YY : Type of signal. For digital input could be: o 00: Diagnostic signals of the acquisition modules. o 05: Simple digital output. o 15: Double digital output.
• ZZZZ : Number of the signal within each type, that is, it does not need to match the physical position. The first signal of a type will be 0000, the second will be 0001 ..., with all the types of the previous point.
For example, if a coreDb point has associated the signal 1003050002 as destination, then it means that this point of coreDb execute a single command (05) on signal (0002) of the module with address 003.
4.2.4 Information in Tables Status and Command
Each AB_DO’s signal is associated to a coreDb register in the status table using its claq coordinate as source:
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Figure 30 – Information of digital outputs in Status coreDb
User Manual – AB_DO
Each AB_DO’s signal is associated to a coreDb register in the command table using its claq coordinate as destination:
Figure 31 – Information of digital outputs in Command coreDb
These points and other diagnostic points (D001_COMM_DIAG and D001_HW_DIAG) can be created automatically when the module is included in the ITB, but they can be created manually using the claq’s wizard.
In order to include a point manually, please create a new point, select claq as Source Device, click right-button on the field Source Coordinates and select Launch Point wizard :
Select the module in which it wants to create these points and then select the point to be created.
NOTICE
Only not created point will be shown in the list.
The following point can be added for AB_DO module:
• 8 points for information from field. A coreDb point will be included in the Command table for each field signal. The default name is: D00x_00000 ... D00x_0007, where 00x is the module’s address.
• Two diagnostic points associated to the module: o COMM_DIAG: Status of the communication with the HU. 0 “Communication
FAIL”, 1 “Communication OK”.
o HW_DIAG: Hardware diagnostic. 0 No problem detected, 1 Problem detected in the hardware.
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Figure 32 – Digital outputs local acquisition
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4.3 Maintenance of Module via WEB
4.3.1 webApp vs webTool webApp and webTool are remote user interfaces for consulting, monitoring and maintenance tasks.
Once the username and password have been entered, you can access to the main window and, depending on the web tool, several sections are available.
NOTICE webApp has been designed to work only with the cyber security brick. This functionality is not available in systems that don’t include the cyber security brick and doesn’t work in systems without the external web server either. Pages are loaded dynamically according to the user’s roles.
When use webApp, the following message is shown previously to access the tool:
Figure 33 – Disclaimer information.
Please, read this information and take it into account.
In this manual, only the information about AB_DO is shown. For more information about these tools, please, consult the user manual for each one.
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4.4 Using webApp
User Manual – AB_DO
Saitel webApp includes an access management allowing to control users who can login in the tool.
To access webApp, write https://< CPU IP address> in the navigation address bar, where <CPU
IP address> must be changed for the correct IP address:
Figure 34 – Access screen.
The linked image cannot be displayed. The file may have been moved, renamed, or deleted. Verify that the link points to the correct file and location.
Write the Username and Password in orfer to access the webAppp’s mains window:
This screen contains 5 menus:
• Home
• Monitoring & Control
• Diagnostic
• Maintenance
• Settings
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4.4.1 Home tab
Select Home in the main toolbar and the following information is shown:
Figure 35 –Home tab.
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Some of this information can be filled in by the user.
• Device Information . It is possible to add the names of the operators who have used or configured the equipment or a specific custom note that can be viewed each time a connection is established to this RTU. This information can be changed using button “Edit”, next to “Device information”.
• Location . The GPS coordinates for the RTU location (place, latitude, longitude, and altitude) should be entered here by the installer. Location is not set automatically. The image must be included manually by clicking button on the map.
• Image associated to the RTU. It could be useful to include a location map corresponding to the
GPS coordinates. Use button on the graphic zone to do it.
• Notes . This zone allows the user to include notes that are shown to other users. Use button
too add new notes.
• Factory information : This zone shows the manufacturer, model and the version of the software loaded on the HU module. Using button next to the text “Factory Information”, it is also possible to include an image of the particular RTU or CPU for identification purposes.
This screen contains other menus:
• Monitoring & Control
• Diagnostic
• Maintenance
• Settings
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This manual only includes relevant information for AB_DO. For more information about webApp, please, consult the webApp user manual.
Monitoring and Control
This menu is used to monitor and control the information regarding to system status and coreDb points.
Select “Monitoring & control System information” and the following information the system is displayed or not depending on whether the corresponding monitoring point was included or not in coreDb. In the following image, for each data, the supervision point that must be included in coreDb is indicated in a blue square.
Figure 36 - Monitoring and Control view - System information.
Please take into account that the correspondent supervision points must be installed, otherwise, you will see a warning like the one in the example above (PLC information not available).
Selecting “Monitoring and control Data” allows to monitor the information of each coreDb table.
For an AB_DO module, the showed points are the followings:
Figure 37 - Monitoring and Control – Status
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Use buttons marked in blued to execute a command or button in red to change the associated quality values.
Figure 38 – Executing a command
Using value 1 and pressing button OK, a command is sent to field, latched or pulsed depending on the configuration of the local acquisition signal.
Figure 39 – Changing associated quality flags
For each signal, its quality information is shown in the table through icons in the column Quality. In coreDb, this information is stored in hexadecimal format.
The quality information associated with a signal could include one or more of the following messages:
Table 2 - Local quality bits
0x00000000
0x00000001
0x00000002
0x00000004
0x00000008
0x00000010
0x00000020
0x00000040
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Values (Hexadecimal) Description
OK
There has been an overflow
There has been a carry on a counter or a roll-over.
There has been a counter adjustment.
Excessive changes in a digital input.
Locked Point (blocked)
Point manually replaced (manual)
The point has not yet been written into the database (No refresh)
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Values (Hexadecimal) Description
0x00000080 Invalid value (Error)
0x00000100
0x00000200
The value of the item has exceeded Highest Limit Alarm.
The value of the item has exceeded High Limit Alarm.
0x00000400
0x00000800
0x00001000
The value of the point has fallen down of Low Limit Alarm.
The value of the point has fallen down of Lowest Limit Alarm.
Invalid time.
Table 3 - Quality bits from the Device
Values (Hexadecimal) Description
0x00000000
0x00010000
0x00020000
0x00040000
0x00080000
0x00100000
0x00200000
0x00400000
0x00800000
0x10000000
OK
There has been an overflow.
There has been a carry on a counter or a roll-over.
There has been a counter adjustment.
Excessive changes in a digital input.
Locked Point.
Point manually replaced.
The point has not yet been written into the database.
Invalid value.
Invalid time.
NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
4.5 Using webTool
Saitel webTool is the tool used for maintenance and monitoring of Saitel RTUs which is supplied with the baseline software platform. The values of all the coreDb signals in real-time can be monitored through the Saitel Webtool as well as the quality data related to these values.
Saitel webTool has an access control that allows differentiating the users who are able to connect.
To get the window access, please write https://< CPU IP address> in the navigation address bar.
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If the browser has been correctly configured, and the remote equipment is connected to the PC, the login window will prompt:
Figure 40 Saitel Webtool login window
Once the username and the password are introduced in the login window, the main workspace is displayed:
Figure 41 - Initial screen of Saitel Webtool
This window shows:
• Information about the user who opened the session (Login: admin).
• Button “ Exit ” in order to close the current session.
• It is possible to select the language through the field “Language”.
• The main menu is located on the left side of the screen. Each button gives access to all the information of the RTU: o Information : General information about the CPU configuration. o Monitoring : Gives access to the coreDb tables and the values for each register and field. o Bins : Gives access to the devices that have been configured in the RTU. o Network configuration : Gives information about the physical devices and rooters.
4.5.1 Information
Clicking Information on the main menu, you can see general information about the system.
The following real-time information can be monitored on this menu:
• System’s Configuration
• Hardware Status
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• Synchronization Status
• Software Versions
Figure 42 - Information section
User Manual – AB_DO
4.5.2 Monitoring
The top area of the screen includes the following information for any signal type (go to “Monitoring
Status”, “Monitoring Command”, “Monitoring Analog” or “Monitoring Setpoint”):
For each kind of modules, the information will be included in different tables. In the case of the
AB_DO module, the information for the acquisition points can be found in the Status and Analog screen.
In the status table, two signals are automatically created.
COMM_DIAG: CPU diagnosis communication variable. 0 the module cannot communicate with the CPU. 1 the module is communicating properly with the CPU.
HW_DIAG: Auto diagnosis hardware variable. 0 the module is correct. 1 the module has some hardware problem.
In the command table, the command acquisition points can be monitored.
The information available for all types of signals is the following:
• Point name : Signal's name in coreDb.
• Value : Current value of the signal. This value is retrieved from the signal’s source and it is updated in Saitel Webtool according to the refresh period specified in the RT field.
• QF : Current quality flags of the value displayed for this signal
NOTICE
If the value of the quality bit associated to the signal is “Unrefreshed” (0x00000040) or “Invalid”
(0x00000080), the signal value will be “???”.
Clinking in “Set”, the value and the quality flag can be modified.
Each code of quality bit has a different meaning. See next tables to know the description of each one.
NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
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4.6 Firmware Update
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Once the ITB is configured, the HU module (HU_A or HU_B) already knows the type of acquisition blocks that are been installed and their corresponding addresses.
To update the software of the AB_DO module, you need:
• A console connection with the HU.
• AB_DO module must be correctly addressed and working fine in the ITB (LED Run must be blinking).
• AB_DO.bin file with the new version. This file must be available in the flash folder of the HU. If not, you can contact Schneider Electric in order to ask for it. Use an SFTP client and transfer this binary file into the HU flash folder.
The console tool can be executed using any commercial tool for serial or SSH connection. In this manual, PuTTy software is used.
Open a serial connection as follow:
Figure 43 – SSH connection.
SSH connection via Ethernet can be used too. More information about the console use in the HU user manual. In the following picture, HUe is used as CPU:
Figure 44 – Console.
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NOTICE
If the baseline includes the cybersecurity brick, you need to login in the console with Installer.
No other user has permissions to execute this operation. Please, consult the HU user manual for more information.
If the file AB_DO.bin is available in the flash folder, use one of the following commands to upgrade the software of AB_DO modules:
Table 4 – Upgrading AB_DO’s software.
Module File Command Description
All modules
By position
AB_DO
*.bin claqUpgrade “all”
AB_DO.bin claqUpgrade
“<position>”
AB_DO.bin claqUpgrade “all
AB_DO”
It updates all the acquisition AB addressed in the ITB. You need to use the adequate file for each block.
It updates the module AB_DO with the <position> address.
It updates all the AB_DO modules installed in the ITB.
NOTICE
Console commands are case-sensitive, and quotation marks must be included when are indicated.
After running the command, the console will show some messages indicating the process status.
Finally, if no problem is found, we will have updated the firmware of the modules.
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5 Technical Specifications Table
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Hardware Specifications
Number of outputs
DO polarization
Number of operations
Maximum output current
Contact type
Consumption
Weight
Dimensions
Coating
Range of temperature
8 (independents)
24 V
DC
(±20%) (Ordering option A2)
48 V
DC
(±20%) (Ordering option A3) resistive load > 30*10 6
(L/R = 80 ms, 24 V/1.25 A) > 2*10 5
5 A
Voltage-free (Normally Open)
0.75 W (Typical)
0.4 W/relay
530 g
94 x 129 x 60 mm
AVR80 (depending on P/N)
Operation: From -40º C to +70º C
Storage: From -40º C to +125º C
Interfaces
Polarization input (B2)
Digital outputs (B1 and B3)
3-pole terminal block
Wire: 2.5 mm² (13 AWG)
Two 8-pole terminal blocks
B1 DO1 to DO4 and B3 DO5 to DO8
Wire: 2.5 mm² (13 AWG)
Software
Polarization test
Type of module (all signals)
Type of signals (each signal)
CE Mark
Standards, Directives and harmonized norms.
Automatic
Select Before Operate (SBO) or Direct Operate (DO)
Pulsing or latching
Single or Double
EMC tests according to
Emission EMC tests
User Manual – AB_DO
LVD – Low Voltage Directive
EMC – Electromagnetic Compatibility
RoHS 2 – Restriction of Hazardous
Substances
ErP – Eco-Design
WEEE – Waste Electrical and Electronic
Equipment
Directive 2006/95/CE
Directive 2004/108/CE
Directive 2011/65/EU, according to royal legislative decree (RD) 219/2013
Directive 2010/30/EU according to RD
187/2011
Directive 2012/19/UE according to RD
110/2015
Immunity for equipment used in power station and substation environment
IEC 61000-6-5:2001
Emission standard for industrial environments
IEC 61000-6-4:2007
Radiated emissions
EN 55022:2006 + A1:2007
From 30 to 1000 MHz (Class A)
Conducted emissions
EN 55022:2006 + A1:2007
From 0.15 to 30 MHz (Class A)
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CE Mark
Immunity EMC tests
Electrical Safety
Environmental tests
Electrostatic discharges (ESD)
EN 61000-4-2:2009
Radiated, RF, EMC field
EN 61000-4-3:2006 + A2:2010
Electrical fast transient/burst
EN61000-4-4:2012
Surge
EN 61000-4-5:2006
Conducted disturbances, RF fields
EN 61000-4-6:1996 + A1:2001
Magnetic field
EN 61000-4-8:2010.
General requirements
IEC 60950-1
Insulation and dielectric rigidity
IEC 60255-5
Cold
EN 60068-2-1:2007
Dry heat
EN 60068-2-2:2007
By contact ±6 kV (Level 3)
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Between 80 and 2700 MHz (Level 3)
Power supply: ±2 kV, communication: ±1 kV (Level 3)
Power supply: ±2 kV symmetric and asymmetric (Level 3)
(Level 3)
30 A/m at 50 Hz (Level 4)
Meets all the requirements indicated in the normative
Isolation >100 MΩ, 2 kV
AC
-40ºC during 16h (Cold start)
+70ºC during 16h
Bump test (1 vertical axis)
EN 60068-2-29
Acceleration: 250 m/s2;
Duration of pulse: 6 ms;
Number of shocks: 100 shocks/axis/polarity
Range: From 10 Hz to 500 Hz
Test duration: 30 minutes
Random vibration test (3 axes)
UNE-EN 60068-2-64
WARNING
According to the standard 60950-1, all electrical safety tests have been done in an environmental temperature range of -40 ºC to 60 ºC. For higher temperature (> 60 ºC), the module must be handled with care, since the metal surface could reach a dangerous temperature for the user.
Ordering Options
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Index of Figures
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Index of Tables
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Glossary
A
A : Ampere.
AAP : Automatic Addressing Procedure.
AB : Saitel DR Acquisition Block.
AB_AC : Direct measurements Acquisition Block.
AB_AI : Analog Inputs Acquisition Block.
AB_AO : Analog Outputs Acquisition Block.
AB_DI : Digital Inputs Acquisition Block.
AB_DIDO: Digital Inputs and Outputs Acquisition Blocks.
AB_DO: Digital Outputs Acquisition Blocks.
AB_MIO: Multiple Inputs and Outputs Acquisition Block.
AB_SER: Communication module for expansion.
AC: Alternate Current.
AI: Analog Input.
AO: Analog Output.
AWG: American Wire Gauge .
B
Bps : Bits per second .
C
ºC: Celsius degree.
COM: Communication port.
CPU: Central Processing Unit.
CTS: Clear to Send.
D
DC : Direct Current.
DI : Digital Input.
DIN : Deutsches Institut für Normung.
DO : Digital Output.
DRAM : Dynamic Random Access Memory.
E
EMC: Electro Magnetic Compatibility.
EPROM : Erasable Programmable Read Only Memory
F
FTP : File Transfer Protocol.
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G g : Gram.
GPS : Global Positioning System.
H
HU : Head Unit. Saitel DR CPU.
HU_A : Saitel DR Advanced Head Unit.
HU_AF : Saitel DR Advanced Head Unit with acquisition.
HU_B : Saitel DR Basic Head Unit.
HUe : Saitel DR High-Performance Head Unit.
Hz : Hertz.
I
IED : Intelligent Electronic Device.
I/O : Input / Output.
IRIG : Inter Range Instrumentation Group.
IRIG-B : Mode B of the standard IRIG.
ISO 9001 : International standard for Quality Systems.
ITB : Intelligent Terminal Block.
K
KB : Kilobyte. kHz : Kilohertz.
L
LAN : Local Area Network.
LED: Light Emitting Diode.
M mA: Milliampere.
MHz: Megahertz.
MB: Megabyte.
Mbps: Megabits per second. m : Meter. mm: Millimeter. ms : Millisecond.
N
N/A : Non-Application.
P
PC : Personal Computer.
PPS : Pulses per Second.
PS : Power Supply.
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PWR : Power.
R
RAM : Random Access Memory.
RS-232 : Communication standard.
RS-485 : Multipoint differential Bus.
RTDB : Real Time DataBase.
RTS : Request To Send.
RTU : Remote Terminal Unit.
Rx : Reception
S s : Second.
SCADA : Supervisory Control And Data Acquisition.
SNTP : Simple Network Time Protocol.
SRAM : Static Random Access Memory.
T
TCP/IP : Transmission Control Protocol/Internet Protocol.
TFTP : Trivial File Transfer Protocol.
TU : Terminal Unit.
Tx : Transmission.
V
VAC : Volt of Alternate Current.
VDC : Volt of Direct Current.
W
W : Watt.
X
XU : Expansion Unit.
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Schneider Electric
C/ Charles Darwin s/n
Parque Científico y Tecnológico de la Cartuja
Seville, Spain
©2020 All rights reserved. The information contained in this document is confidential and is owned by Schneider Electric. It cannot be copied or distributed in any way, unless there is express written authorization by Schneider Electric.
Although this information was verified at the time of publication, may be subject to change without notice.
SE- M554-USR-02 05/2020
Printed in:
Friday, May 22, 20209
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