powerflex ACEVC48DG Electric Vehicle AC Charger Installation Guide

Electric Vehicle AC Charger
Installation Instructions
客制说明书
技术要求：
1.成品规格： 148 x 210 mm；
2.印刷方式：
单面印刷 ；
双面印刷；
3.装订方式：
骑马钉；
单面对折；
4.材质：
70g双胶纸；
108g铜板纸；
5.印刷颜色： 单黑 色；
6.有条码的话，刷码等级需达到B级；
7.检验工具：卷尺，尺寸单位均为mm
线条图提供者
设计者
排版者
庄妍妍
批准者
文件翻译者
1.1
替换高清图，内容不变
版本号
修订原因
EVCD1
审核者
2024.5
1:1
修订人 修订日期
签名
日期
签名
是非
Electric Vehicle AC Charger
Installation Instructions
USER MANUAL
USER MANUAL
TABLE OF CONTENTS
1. IMPORTANT SAFETY INSTRUCTIONS ....................................1
2. PRODUCT INTRODUCTIONS....................................................5
3. VERIFY CONTENTS...................................................................7
4. GATHER TOOLS ........................................................................9
5. WIRE THE CIRCUIT .................................................................10
6. PLAN THE MOUNTING ............................................................14
7. MOUNT THE CHARGING STATION ........................................15
8. OPERATE YOUR DEVICE........................................................17
9. LIGHT CODES ..........................................................................21
10. FCC DECLARATION ..............................................................22
11. WARRANTY AND MAINTENANCE........................................23
USER MANUAL
USER MANUAL
WARNING & CAUTION
WARNING & CAUTION
1. Important Safety Instructions
1.2 Installation Requirements
1.1 Overall Warnings & Cautions
WARNING : Disconnect electrical power prior to installing the charging station.
WARNING : To avoid fire, injury or death, carefully read and follow the instructions during
WARNING: Be sure to preview the user manual and ensure local building and electrical codes are
installation, operation and maintenance.
reviewed before installing the AC charger.
- DO NOT put fingers into the electric vehicle connector.
- DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or
WARNING : The AC charger should be installed by a qualified technician according to the user
manual and local safety regulations.
any other signs of damage.
- DO NOT use this product if the enclosure or the EV connector is broken, cracked, open, or
CAUTION : Use appropriate protection when connecting to the main power distribution cable.
shows any other indication of damage.
CAUTION: Type B, C or D breaker with the rating current for table should be installed in the
- DO NOT remove cover or attempt to open the enclosure because of risk of electric shock.
upstream AC distribution box.
WARNING : This device should be supervised when used around children.
CAUTION : The device shall be mounted at height between 600 mm and 1200 mm from ground.
WARNING : This device must be grounded.
WARNING : To avoid a risk of fire or electric shock, do not use this device with an extension cord.
WARNING : The suitability of the use of flexible cord in accordance with CE code, part I, rule
CAUTION : Please keep the charger in a clean area with low humidity. Not recommended to be
installed in coastal environments with high humidity or high dust.
4-012, is to be determined by the local inspection authority.
WARNING : To reduce the risk of fire, connect only to a circuit provided branch circuit over-current
protection in accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or
NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical
Code (USA).
1.3 Daily Maintenance
CAUTION : Avoid moisture or water in the charger. If there is water or moisture ingress in the
charger, it is necessary to immediately power off to avoid immediate danger, and notify the
professionals to carry out maintenance before next use.
CAUTION : Please use the charger properly. Do not hit or press hard on the enclosure. If it is
damaged, please contact a professional technician.
Circuit Breaker Options table
Output Amperage (A)
1
32A*2
40A*2
48A*2
CAUTION : Avoid placing the charger near hot objects and at high temperature locations and away
Circuit Breaker Options (A)
Method 1
40A*2
50A*2
60A*2
from dangerous substances such as flammable gases and corrosive materials.
Circuit Breaker Options (A)
Method 2
80A
100A
120A
CAUTION : Do not put heavy objects on the charger to avoid danger.
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USER MANUAL
USER MANUAL
WARNING & CAUTION
WARNING & CAUTION
1. Consignes De Sécurité Importantes
1.2 Exigence Avant L’installation
1.1 Avertissement & Mise En Garde Généraux
AVERTISSEMENT : Assurez-vous de consulter le manuel d'utilisation et assurez-vous que les
AVERTISSEMENT : Pour éviter les risques d’incendie, de blessure ou de mort, il faut lire et suivre
codes locaux du bâtiment et de l'électricité sont passés en revue avant d'installer le chargeur.
soigneusement les instructions pendant l’installation, l’utilisation et l’entretien.
AVERTISSEMENT : Débranchez l'alimentation électrique avant d'installer la station de charge.
- Ne mettez pas les doigts dans le connecteur du véhicule électrique.
AVERTISSEMENT : Le chargeur CA doit être installé par un technicien qualifié conformément au
- N'utilisez pas ce produit si le cordon d'alimentation flexible ou le câble EV est effiloché, isoléou
présentant tout autre signe de dommage.
- N'utilisez pas ce produit si le boîtier ou le connecteur EV est cassé, fissuré, ouvert ou montre
toute autre indication de dommage.
Ne retirez pas le couvercle et n'essayez pas d'ouvrir le boîtier en raison du risque de choc
manuel d'utilisation et aux réglementations de sécurité locales.
MISE EN GARDE : Utilisez une protection appropriée lors de la connexion au câble de distribution
d'alimentation principal.
MISE EN GARDE : Un disjoncteur de type B, C ou D avec le courant nominal indiqué dans le
électrique.
tableau doit être installé dans le boîtier de distribution CA en amont.
AVERTISSEMENT : Cet appareil doit être surveillé lorsqu'il est utilisé à proximité d'enfants.
MISE EN GARDE : Cet appareil doit être monté à une hauteur entre 600 mm et 1200 mm du sol.
AVERTISSEMENT : Cet appareil doit être mis à la terre.
MISE EN GARDE : Veuillez conserver le chargeur dans un endroit propre et peu humide. Il n’est
AVERTISSEMENT : Pour éviter tout risque d'incendie ou de choc électrique, n'utilisez pas cet
pas recommandé de l'installer dans des environnements côtiers à forte humidité ou àforte
appareil avec une rallonge électrique.
poussière.
AVERTISSEMENT : L'adéquation de l'utilisation du cordon flexible conformément au code ce,
partie i, règle 4-012, doit être déterminée par l'autorité d'inspection locale compétente.
AVERTISSEMENT : Pour réduire les risques d'incendie, ne connecter qu'à un circuit protection
1.3 Entretien Quotidien
contre les surintensités des circuits de dérivation conformément à la norme canadienne CSA
MISE EN GARDE : Évitez l'humidité ou l'eau dans le chargeur. En cas d'infiltration d'eau ou
C22.1-15 Code électrique, partie 1 (Canada) ou NOM-001-SEDE Installations électriques
d'humidité dans le chargeur, il est nécessaire de l'éteindre immédiatement pour éviter tout danger
(Mexique) ou ANSI / NFPA 70 National Electrical Code (États-Unis).
immédiat et d'avertir le personnel professionnel d'effectuer l'entretien avant la prochaine utilisation.
MISE EN GARDE : Veuillez utiliser le chargeur correctement. Ne frappez pas ou n'appuyez pas
trop fort sur le boîtier. Si le boîtier est endommagé, veuillez contacter un technicien professionnel.
Circuit Breaker Options table
Output Amperage (A)
3
MISE EN GARDE : Évitez de placer le chargeur à proximité d'objets chauds et à des endroits à
32A*2
40A*2
48A*2
Circuit Breaker Options (A)
Method 1
40A*2
50A*2
60A*2
Circuit Breaker Options (A)
Method 2
80A
100A
120A
haute température et loin de substances dangereuses telles que des gaz inflammables et des
matériaux corrosifs.
MISE EN GARDE : Ne placez pas d'objets lourds sur le chargeur pour éviter tout danger.
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USER MANUAL
USER MANUAL
2. Product Introductions
2.3 Specifications
CAUTION: Avoid placing the charger near hot objects and at high temperature locations
and away from dangerous substances such as flammable gases and corrosive materials.
2.1 Basic Interface
Model Number
Rated Input Voltage
208 / 240 VAC
Rated Output Current
32A*2 / 40A*2 / 48A*2
2.2 Basic Dimension
AC Power Frequency
60 Hz
Enclosure
Input Protection
UVP, OVP, RCD, SPD, Ground Fault Protection
Output Protection
OCP, OTP, Control Pilot Fault Protection
Output Interface
SAE J1772 AC Charging Connector
14.8inch
LED Light Indication
7” LCD Screen
20.3inch
Storage Temperature
-40°F to 158°F
Operation Temperature
-22°F to 122°F
Relative Operation Humidity
95% RH Maximum
Relative Storage Humidity
95% RH Maximum
Network Connection
5.3inch
AC Power
Cord Interface #2
Wall-Mounted Bracket
12.7inch
Dual Charging Cable
Interface
LAN Cable Inlet
PF-96D-LTE
2.8inch
4.8inch
Internet Function
10M / 100M Base-T
Wi-Fi Function
802.11 b/g/n
3G / 4G Function
GSM / 3G / 4G
Cable Length
25ft
Protection Level
Type 3
Installation Type
Wall-Mounted
Altitude
14.4inch
LAN Version / Wi-Fi Version / 4G version
Status Indication
≤ 6561ft
Red, Green, Blue LED
AC Power Cord Interface #1
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USER MANUAL
3. Verify Contents
No.
Product Name
Quantity
Description
Check the box to ensure you have this installation guide and these parts:
Electric Vehicle AC Charger
1
AC Charger
1
Two Charging Cable
2
User Manual
1
Please read carefully before use
3
Wall-Mounted Bracket
1
For mounting the charging station to
the wall / structure
4
M5 Anti-Theft Round
Head Screws
6
For securing the charging station to
the Mounting Bracket
5
M8 Hexagonal Expansion
Screws
4
For installing the Mounting Bracket
to the wall / structure
6
Allen Wrench
1
For tightening M5 Screws
7
Corrugated Mounting
Template
1
For easy drilling of 4 screws holes
for wall-mounted bracket
8
Shorting Terminal
1
Using in Wiring Method 2
9
Tinned Copper OT Terminal
6
For electrical wiring
10
Corrugated Mounting
Template (Optional)
2
For easy drilling of 4 screws holes
for holster bracket
11
Holster Bracket Screws
(Optional)
8
For mounting the Holster Bracket to
the wall / structure
12
Holster Bracket (Optional)
2
For fixing the Plug Holster
13
Plug Holster Screws
(Optional)
2
For mounting the Plug Holster to the
Holster Bracket
14
Plug Holster (Optional)
2
For allowing the plugs to be neatly
and safely stored when not in use
15
RFID Card (Optional)
2
Control the charger start / stop
Installation Instructions
1
2
3
4
Holster Bracket
5
6
7
8
Holster Bracket
9
13
7
10
14
11
15
12
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USER MANUAL
USER MANUAL
5. Wire The Circuit
4. Gather Tools
WARNING: This device must be grounded. Disconnect electrical power prior to installing
Tools required before installing the Wall-Mounted charger, gather the following tools:
the charging station.
1. Wire stripper
2. Adjustable Wrench
WARNING: Improper connection of the equipment-grounding conductor would result in a
3. Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
risk of electric shock. Check with a qualified electrician or serviceman if you are not sure
4. OT Terminal crimping pliers
whether the product is properly grounded. Do not modify the plug provided with the
5. Level
product – if it doesn’t fit the outlet, have a proper outlet installed by a qualified electrician.
6. Pencil or marker
7. Drill
CAUTION: Use appropriate protection when connecting to the main power distribution
8. Phillips screwdriver
cable.
For safe use of electricity, please set circuit breaker protection in the input part of EV Charger The
wiring is not complicated, just need to follow the instructions below:
1
2
3
4
Wiring preparation
Remove the 7 screws of the rear back of the EV charger, and
remove the rear back by pressing the groove where the
arrow is shown in the figure. We provide two wiring methods.
Method 1: Two AC Power Cord and two Charging Cable
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6
7
8
Method 2: One AC Power Cord and two Charging Cable
(Using shorting terminals to connect AC1_L1 and AC2_L1,
connect AC1_L2 and AC2_L2) Please note that AC Power
Note: The above tools are very important, please gather them all.
9
Cord Interface #1 is commonly used and the #2 is a spare.
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USER MANUAL
USER MANUAL
Method 1: Two AC Power Cord
Method 2: One AC Power Cord
Circuit Breaker Options table
Circuit Breaker Options table
Output Amperage (A)
32A*2
40A*2
48A*2
Output Amperage (A)
32A*2
40A*2
48A*2
Circuit Breaker Options (A)
40A*2
50A*2
60A*2
Circuit Breaker Options (A)
80A
100A
120A
STEP 1
STEP 2
STEP 1
STEP 2
Press the wires of AC power cord onto the OT
Pass the two AC power cords through the
Press the wires of AC power cord onto the
Pass the two AC power cords through the
terminals in the accessory kit
AC Power Cord Interface #1
OT terminals in the accessory kit
AC Power Cord Interface #1
PE
L2
L1
PE
L2
L1
PE
PE
L2
L1
PE
L2
L2
L1
L1
STEP 3
PE
L2
L1
STEP 3
Connect the five terminals according to the following wiring methods image, and connect the two PE
Take out the shorting terminals in the accessory package. Connect AC1_L1 and AC2_L1, and connect
together.
AC1_L2 and AC2_L2 according to thefollowing wiring methods image.
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USER MANUAL
STEP 4
6. Plan The Mounting
Connect to 3 terminals according to the following wiring methods
WARNING: In areas with frequent thunderstorms, add surge protection at the service panel
image: L1 is connected to L1, L2 is connected to L2, and PE is connected to PE.
for all circuits. Ensure all power and ground connections, especially those at the breaker and
bus bar, are clean and tight.
CAUTION: Not recommended to be installed in coastal environments with high humidity or
high dust.
STEP 1
Select the appropriate mounting location with electrical
Wiring complete
capacity:
I. Ensure the owner has chosen a mounting location that
After the wiring is completed, cover the rear back and tighten the 6 screws.
allows the charging cable to reach the car’s charging port
while still providing slack.
II. The device must be anchored into mounting such as
3.14’’ x 5.11’’ stud or a solid wall.
III. The device shall be mounted at height between 2 feet and
4 feet from ground.
STEP 2 (Holster is optional)
Wall-Mounted Bracket
Drill 12 Screw Holes with a diameter of 0.33’’and a depth of
Wall-Mounted Bracket
Wall-Mounted Bracket
2.2’’ by using our mounting template. Please drill screw
holes in the direction of the template arrow.
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USER MANUAL
7. Mount the Charging Station
STEP 1
STEP 4 (Holster is optional)
STEP 5 (Holster is optional)
Use 4 sets Hexagonal Expansion Screws to secure the wall-mounted bracket on the wall.Then level
Install the Holster as shown in the figure
Tighten one M5 anti-theft screws to
the brackets.
(Same mounting as the charger)
complete the installation.
STEP 2
STEP 3
Align the rear notch of charger with the
Tighten two M5 anti-theft screws to complete
wall-mounted bracket and fit the screw
the installation.
Overall outlook picture after installation (Holster is optional)
holes of the right and left side.
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USER MANUAL
8. Operate Your Device
STEP 2
Plug the Charging Connector:
WARNING: This device should be supervised when used around children.
CAUTION: Please use the charger properly. Do not hit or press hard on the enclosure. If
Please plug the charging connector into the
vehicle charging inlet.
the case is damaged, please contact a professional technician.
CAUTION: Do not put heavy objects on the charger to avoid danger.
STEP 3
Charging:
The green light (CHARGE) turns
8.1 Operating Steps with Plug and Charge
to flash automatically, charging is in process.
(e.g.AC1)
STEP 1
Standby Mode:
Standby Mode: After being powered on,the lights will be all on, blue light (READY),green
light (CHARGE) and red light (FAULT).Then the blue light (READY) is constantly on in
● If the red light (FAULT) is on, plug the vehicle
connector again.
● If red light is still on, please refer to "Error and
Warning Messages".
standby mode. (e.g.AC1)
STEP 4
Charging finished:
When the charging is finished, the green light
(CHARGE) is constantly on, pull out the charging
connector.
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USER MANUAL
STEP 3
8.2 Operating Steps with RFID (Optional)
CAUTION: Please keep your RFID card properly to avoid unnecessary loss.
Swipe the RFID Card:
Swipe the RFID card first and plug in the charging
connector within 120 seconds, otherwise you
need to swipe the RFID card again. (e.g.AC1)
STEP 1
Standby Mode:
After power-on, blue light (READY), green
STEP 4
light (CHARGE) and red light (FAULT) all
Charging:
on. The blue light (READY) is constantly on
The green light (CHARGE) turns to flash automatically,
when in standby mode. (e.g.AC1)
charging is in process.
● If the red light (FAULT) is on, plug in the charging
connector again.
● If red light is still on, please refer to "Error and Warning
STEP 2
Messages".
Ready to charge:
Please plug the charging connector into the
STEP 5
vehicle charging inlet. When the green light
Charging finished:
(CHARGE) is constantly on, the user can swipe
When the charging is finished or swipe your RFID
the RFID Card. (e.g.AC1)
card, the green light (CHARGE) is constantly on.
Please press the button on connector and pull out
the charging connector. (e.g.AC1)
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USER MANUAL
9. Light Codes
10. FCC Declaration
9.1 After Start UP (e.g.AC1)
This device complies with part 15 of the FCC Rules.
Standby,
waiting to plug
in
Waiting to
charge,
communicating
with vehicle
Charging in
progress
Finished
charging
Fault
Operation is subject to the following two conditions:
This device may not cause harmful interference, and this device must accept any interference received,
including interference that may cause undesired operation.
Caution: Changes or modifications to this unit not expressly approved by the party responsible for
Solid Blue
Solid Green
Green Blinking
Solid Green
Solid Red
compliance could void the user's authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device,
9.2 Status Indicator
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
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Fault Status
Red
Remark
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
Voltmeter fault
1 flash followed by 3 sec pauses
Auto Recover
accordance with the instruction manual, may cause harmful interference to radio communications.
Control pilot fault
2 flashes followed by 3 sec pauses
Auto Recover
(Pull out the charging connector)
Operation of this equipment in a residential area is likely to cause harmful interference in which case
Input UVP
3 flashes followed by 3 sec pauses
Auto Recover
Input OVP
4 flashes followed by 3 sec pauses
Auto Recover
OTP
5 flashes followed by 3 sec pauses
Auto Recover
OCP
6 flashes followed by 3 sec pauses
Auto Recover
(Pull out the charging connector)
Ground fault
7 flashes followed by 3 sec pauses
Auto Recover
(Pull out the charging connector)
Relay fault
8 flashes followed by 3 sec pauses
Auto Recover
(Pull out the charging connector)
RCD abnormal
9 flashes followed by 3 sec pauses
Auto Recover
(Pull out the charging connector)
RCD self-test fault
10 flashes followed by 3 sec pauses
Reboot Recover
the user will be required to correct the interference at his own expense.
WIFI module：Containing FCC ID:XMR202203FC80A
LTE module：Containing FCC ID: XMR202008EC25AFXD
To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be
maintained between the antenna of this device and persons during device operation. To ensure
compliance, operations at closer than this distance is not recommended.
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USER MANUAL
11. Warranty and Maintenance
• The warranty period for this charger is three years.
• During the warranty period for any malfunction under normal use according to the User Manual (to be
determined by certified maintenance technicians of sellers), the product shall be repaired free of
charge. Except for the following situations, the charger shall be subject to the above warranty terms:
1. The warranty certificate cannot be provided or the contents of the warranty certificate are modified or
inconsistent with the label indication of the repairedproduct.
2. Those who are unable to provide valid proof of purchase.
3. Those who exceed the manufacturer's specified warranty period.
4. Those who damage the product due to not following the product service instruction for use,
maintenance and storage.
5. Damage or malfunction caused by external object entering.
6. Unauthorized repair, disassembly or modification.
7. Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
8. Malfunction and damage caused by other unavoidable external factors. Malfunction and damage
caused by improper use of equipment, such as water or other solutions entering into the equipment.
9. Malfunction and damage caused by the grid power supply and voltage which is not specified for use
with the charger equipment.
The above guarantees shall be made solely, and no other express or implied warranties shall be made
(including the implied warranties of merchant ability, particular and applicable reason- ableness and
adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be
responsible for any special, incidental or consequential damages.
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