1.1.1. Operating arm. biosystems A15
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biosystems A15 is a fully automated clinical chemistry analyzer with a throughput of up to 150 tests per hour. The analyzer is designed to perform a wide range of clinical chemistry assays, including routine chemistries, immunoassays, and specialized tests. The A15 is a compact and easy-to-use analyzer, making it ideal for small to medium-sized laboratories. With its advanced features and capabilities, the A15 can help you improve your laboratory's efficiency and productivity.
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1.1.1. Operating arm
This is a three-axis XYZ Cartesian mechanism. The X and Y axes move the dis pens ing needle over the analyser horizontally and the Z axis moves it vertically. It is operated by three step-by-step motors. In each 24-second preparation cycle, the operating arm performs the following actions: first of all, it sucks in the reagent from the corresponding bottle. Next, the needle is washed externally in the washing station and sucks in the sample from the corresponding tube. It is washed externally again and dispenses the sample and the reagent into the reactions rotor. Finally, it is exhaustively washed internally and externally before proceeding with the next preparation. The arm has a system for controlling vertical movement to detect whether or not the needle has collided into anything on descending. If a collision occurs, as may be the case if, for example, a lid has been left on a bottle of reagent, the arm automatically restarts, verifies the straightness of the needle and continues working issuing the corresponding alert to the user.
A vertical axis retention system prevents the needle from falling in the case of a power cut, avoiding injury from the needle to the user or the needle being bent by an attempt to move the arm manually. The operating arm only makes the preparations if the general cover of the analyser is closed. If the cover is raised while it is functioning, the arm automati cally aborts the task in progress and returns to its parked position to avoid injury to the user.
1.1.2. Dispensing system
This system consists of a thermostated needle, supported and displaced by an operating arm and conne ct ed to a dispensing pump. The needle is detachable to enable cleaning and replacement. The analyser has capacity level detection to control the level of the bottles and tubes and prevent the needle from penetrating too far into the corresponding liquids, thus minimising contamination. An automatic adjustment system informs the user if the needle is not mounted or if it is too bent. The needle has a sophisticated Peltier thermos tatation system, with PID control, capable of thermostating the preparations at approximately 37º in less than 15 seconds. Dispensing is carried out by means of a low maintenance ceramic piston pump driven by a step-by-step motor. It is capable of dispensing between 3 and
1250 ml. The exterior of the needle is kept cons tantly clean by a wash station included in the base. A membrane pump transports the waste to the corresponding container.
The A15 analyser has a tray with 4 free positions for racks of reag e nts or samples. Each reagents rack can carry up to 10 reagents in 20 ml or 50 ml bottles. Each samples rack can contain up to 24 tubes of samples. The samples can be patients, calibrators or controls. The analyser can be configured to work with 13 mm or 15 mm diameter tubes of samples with a length of up to 100 mm or with paediatric wells. Any possible configuration of racks can be mounted from 1 rack of reagents (10 reagents) and 3 racks of samples (72 samples) to 3 racks of reagents (30 reagents) and
1 rack of samples (24 samples).
On the left of the analyser are the waste and distilled water containers. The analyser constantly controls the level of these containers and issues the appropriate alerts if the distilled water is nearly empty or if the waste container is full.
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Key Features
- Throughput of up to 150 tests per hour
- Performs a wide range of clinical chemistry assays
- Compact and easy-to-use
- Advanced features and capabilities
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Frequently Answers and Questions
What is the throughput of the biosystems A15?
What types of assays can the biosystems A15 perform?
Is the biosystems A15 easy to use?
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Table of contents
- 8 1. INTRODUCTION
- 8 1.1. GENERAL DESCRIPTION OF THE ANALYZER
- 9 1.1.1. Operating arm
- 9 1.1.2. Dispensing system
- 10 1.1.3. Reactions rotor and reading
- 11 1.1.4. Electronic system
- 11 1.1.5. Application program
- 11 1.2. FUNCTIONING OF THE ANALYSER
- 12 1.3. TRANSPORT AND RESHIPMENT OF THE ANALYZER
- 14 2. MECHANICAL ELEMENTS
- 14 2.1. Instrument breakdown
- 14 2.2. Description of the mechanical elements
- 14 2.2.1. Operating arm
- 15 2.2.1.1. X Guide
- 16 2.2.1.2. X Carriage
- 16 2.2.1.3. Y Carriage
- 18 2.2.1.4. Needle unit
- 19 2.2.2. Dispensing system
- 19 2.2.2.1. Thermostated probe
- 19 2.2.2.2. Dispensing pump
- 21 2.2.2.3. Tubes and containers
- 22 2.2.2.4. Container level control sensors
- 23 2.2.2.5. Racks tray with integrated washing station
- 23 2.2.2.6. Washing pumps
- 24 2.2.3. Reaction rotor with integrated optical system
- 24 2.2.3.1. Thermostated rotor and photometric system
- 26 2.2.3.2. Lighting system
- 27 2.2.4. Electronics cover
- 28 2.2.5. Main cover hinges
- 29 2.2.6. Base
- 30 2.2.7. Casings
- 31 3. Electronic system
- 31 3.1 CPU Board (CIIM00026)
- 36 3.2 Power Supply Board (CIIM00015)
- 38 3.3 Needle Board (CIIM00017)
- 40 3.4 Photometry Board (CIIM00027)
- 41 3.5 XYZ Interconnection Board (CIIM00018)
- 42 3.6 Communications Board (CIIM00036)
- 43 3.7 Rotor interconnection board (CIIM00029)
- 45 3.9 Pump interconnection board (CIIM00028)
- 47 3.10 Component relation
- 47 3.11 Auxiliar channel information
- 51 3.12 Interconnection between boards
- 57 3.13 Schematic liquid circuit
- 58 4. SERVICE PROGRAM
- 58 4.1 Initialising the analyser
- 60 4.2. ADJUSTMENTS
- 60 4.2.1. Adjustment of the needle thermostatation system
- 61 4.2.2. Adjustment of the rotor thermostation system
- 62 4.2.3. Adjustment of the positioning of the operating arm
- 62 4.2.3.1 Adjustment of X, Y and Z position for reagent and pediatric racks
- 65 4.2.4. Adjustment of the positioning of the rotor
- 65 4.2.4.1. Centering of the rotor with regard to the dispensing point
- 65 4.2.4.2. Centering of the rotor with regard to the optical system
- 66 4.2.5 . Adjustment of the positioning of the filter wheel
- 67 4.2.6. Adjustment of the level control scales
- 68 4.2.7. Adjustment of the level detection sensitivity
- 68 4.3. TESTS
- 68 4.3.1. Motor tests
- 69 4.3.1.1. Initialization test
- 69 4.3.1.2. Movement test
- 70 4.3.1.3. Loss step test
- 70 4.3.1.4. Stress mode test
- 70 4.3.1.5. Z axis secu ri ty systems test
- 71 4.3.1.6 Maximum Z verification test
- 71 4.3.2. Diaphragm pumps and electrovalves test
- 72 4.3.2.1. Functioning test
- 72 4.3.2.2. Stress mode test
- 72 4.3.3. Needle self-centering system test
- 72 4.3.4. Needle level detection system test
- 73 4.3.5. Needle thermostatation system test
- 74 4.3.6. Needle rotor thermostatation system test
- 74 4.3.7. Photometry tests
- 74 4.3.7.1. Base line and integration times
- 76 4.3.7.2. Darkness counts
- 76 4.3.7.3. Repeatability without moving the filter wheel
- 77 4.3.7.4. Stability
- 77 4.3.7.5. Repeatability moving filter wheel
- 78 4.3.7.6. Absorbance measurement
- 78 4.3.7.7. Reactions rotor check
- 79 4.3.8. Level control scales test
- 79 4.3.9. Covers detection test
- 80 4.3.10. PC-Analyzer communications channel test
- 80 4.3.11. Global stress mode of the analyzer
- 81 4.3.12. Photometry tool
- 82 4.4. UTILITIES
- 82 4.4.1. Disassembly of the dispensing needle
- 83 4.4.2. Fluid system supply
- 84 4.4.3. Cleaning of the dispensing system
- 84 4.4.4. Changing the lamp
- 85 4.4.5. Configuration of the filter wheel
- 85 4.4.6. Demonstration mode
- 86 4.4.7 Read/load adjustments and cycles
- 87 4.4.8 Change the rotor type
- 88 4.5. REGISTER
- 88 4.5.1. Introducing the analyzer serial number
- 89 4.5.2. Service Reports
- 89 4.5.3. Language change
- 90 4.5.4. Users
- 90 4.6. MONITOR
- 91 4.7 User’s program
- 91 4.7.1 Configuration of the level of access to the analyser
- 92 4.7.2 Reagent Consumption
- 94 5. MAINTENANCE AND CLEANING
- 94 5.1. MAINTENANCE OPERATIONS
- 94 5.1.1. Housings and covers
- 94 5.1.1.1. Removing the needle unit casing
- 94 5.1.1.2. Removing the front housing
- 95 5.1.1.3. Removing the main cover
- 96 5.1.1.4. Removing the upper casing
- 98 5.1.1.5. Removing the spring protector
- 98 5.1.2. Operating arm
- 98 5.1.2.1. Fully removing the operating arm
- 99 5.1.2.2. Changing the arm hose
- 100 5.1.2.3. Changing the X motor
- 102 5.1.2.4. Changing the Y motor
- 102 5.1.2.5. Changing the Z motor
- 103 5.1.2.6. Changing the Y motor belt
- 103 5.1.2.7. Changing the spring
- 104 5.1.3. Dispensing system
- 104 5.1.3.1. Changing the thermostated pipe
- 105 5.1.3.2. Changing the dispensing pump seal
- 106 5.1.3.3. Changing the dispensing pump motor
- 107 5.1.3.4. Changing the dispensing electrovalve
- 107 5.1.3.5. Changing the container tube unit
- 107 5.1.3.6. Changing the distilled water container filters
- 108 5.1.4. Reactions rotor and reading
- 108 5.1.4.1. Changing the rotor temperature probe
- 109 5.1.4.2. Fully removing the rotor
- 109 5.1.4.3. Changing the rotor Peltier cells
- 110 5.1.4.4. Changing the rotor cover detector
- 110 5.1.4.5. Changing the rotor start photosensor
- 111 5.1.4.6. Changing the rotor motor
- 112 5.1.4.8. Changing the lamp
- 113 5.1.4.9. Changing an optical filter
- 113 5.1.4.10. Configuration of the filter wheel
- 113 5.1.4.11. Changing the filter wheel start photosensor
- 114 5.1.4.12. Changing the filter wheel motor
- 114 5.1.5. Electronic Systems
- 114 5.1.5.1. Changing the X, Y and encoder start photosensor
- 115 5.1.5.2. Changing the microprocessor board
- 115 5.1.5.3. Changing the power supply board
- 116 5.1.5.4. Changing the main power supply source
- 116 5.1.5.5. Changing the photometric system board
- 117 5.1.5.6. Changing the front indicator
- 118 5.1.5.7. Changing the firmware program
- 118 5.2. RECOMMENDED PREVENTIVE MAINTENANCE
- 119 5.3. CARE AND CLEANING
- 119 5.3.1. General care of the analyzer
- 119 5.3.2. Cleaning the optical system
- 120 5.3.3. Cleaning the dispensing system
- 120 5.3.4. General cleaning of the interior of the apparatus
- 121 A I. TECHNICAL SPECIFICATIONS
- 125 A II. ADJUSTMENT MARGINS TABLES
- 126 A III. LIST OF CONSUMABLES, ACCESSORIES AND SPARES
- 128 A IV. LIST OF REQUIRED TOOLS
- 128 A V. SOFTWARE VERSIONS