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PELLET STOVES
INSTALLATION AND USE MANUAL
2. THEORETICAL NOTIONS FOR INSTALLATION
2.1. PELLETS
Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material comes from the lignin which is contained in the wood itself, and allows the production of pellets without the use of glues or binders.
The market offers different types of pellet with characteristics which vary depending on what mixture of woods is used. The diameter varies between 6 mm and 8 mm, with a standard length in the range 5 mm to
30 mm. Good quality pellets have a density which varies between 600 kg/m3 and 750 kg/m3, with a moisture content which varies from 5% to 8% by weight.
Besides being an ecological fuel (exploiting timber residues to the maximum and achieving cleaner combustion than is possible with fossil fuels), pellets also have technical advantages. While good-quality timber has a calorific power of 4.4 kW/kg (with 15% moisture, therefore after about 18 months' seasoning), the equivalent figure for pellets is 4,9 kW/kg.
To ensure good combustion, the pellets must be stored in an area that is free of humidity and protected from dirt. The pellets are usually supplied in 15 kg. sacks, so storing them is very convenient.
Good quality pellets ensure good combustion, thus lowering the emission of harmful agents into the atmosphere.
The poorer the quality of the fuel, the more frequently will intervention be necessary for cleaning the internal parts, such as the grate and the combustion chamber.
The main certifications of quality for pellets in the European market are
DINplus and Ö-Norm M7135; these ensure respect of:
Calorific power: 4.9 kW/kg
Water content: max 10% of weight
Percentage of ashes: max 0,5% of weight
Diameter: 5 – 6mm
Length: max 30mm
Contents: 100% untreated wood, with no added bonding substances (bark percentage 5% max)
Packaging: in sacks made from ecologically compatible or biologically decomposing material
Fuel pellets
15 Kg sack of fuel
Chapter 2
page
10
Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited
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Table of contents
- 5 INTRODUCTION
- 6 1. WARNINGS AND GUARANTEE CONDITIONS
- 6 SAFETY INSTRUCTIONS
- 7 OPERATING WARNINGS
- 8 GUARANTEE CONDITIONS
- 8 Limitations
- 9 Exclusions
- 10 2. THEORETICAL NOTIONS FOR INSTALLATION
- 10 PELLETS
- 11 PRECAUTIONS FOR INSTALLATION
- 12 OPERATING AREA
- 12 CONNECTION TO THE EXTERNAL AIR INTAKE
- 13 CONNECTION OF SMOKE DISCHARGE PIPE
- 14 CONNECTION TO THE FLUE PIPE
- 14 CONNECTION TO AN EXTERNAL FLUE WITH INSULATED OR DOUBLE-WALL PIPE
- 14 CONNECTION TO THE FLUE PIPE
- 15 OPERATING PROBLEMS CAUSED BY DRAUGHT DEFECTS IN THE FLUE
- 16 3. INSTALLATION AND ASSEMBLY
- 16 DRAWINGS AND TECHNICAL CHARACTERISTICS
- 16 FACE Air
- 16 KAIKA Air
- 17 Technical characteristics
- 18 PREPARATION AND UNPACK ING
- 21 CLADDING ASSEMBLY
- 21 KAIKA STOVE
- 23 FACE STOVE
- 24 MAKING THE ELECTRICAL CONNECTIONS
- 25 4. OPERATION
- 25 PRE-LIGHTING WARNINGS
- 26 PRE-LIGHTING CHECK
- 26 LOADING THE PELLETS
- 27 CONTROL PANEL/REMOTE CONTROL DISPLAY (accessory)
- 27 Control panel logic
- 29 SETTINGS TO CARRY OUT BEFORE FIRST LIGHTING
- 29 FIRST LIGHTING
- 29 ON/OFF from the control panel or remote control (if purchased)
- 29 Note on first ignition
- 30 Power supply (panel display: ON)
- 30 OPERATING MODE
- 30 Manual mode
- 31 Automatic mode
- 31 AUTOMATIC MODE SETTING
- 31 Changing from manual to automatic mode
- 31 Cleaning the grate
- 32 HOT AIR VENTILATION
- 32 Room sensor
- 33 5. MENU STRUCTURE
- 33 The menu allows you to set/change a series of information
- 33 MAIN MENU
- 33 Setting current day and time
- 35 TIMER
- 35 TIMER activation and selection of a programme
- 36 DETAILS OF TIMER OPERATION
- 36 TIMER de-activation
- 37 SLEEP FUNCTION
- 37 Menù IMPOSTAZIONI
- 37 Setting the language
- 38 Automatic mode with AUTO-ECO (panel display: ON-AUTO ECO)
- 39 Mode AUTO-ECO
- 39 Tones (Panel display: ON-OFF)
- 39 Pellet recipe - modifying the load
- 40 Changing the smoke exhaust fan speed – Var.% smoke rpm
- 41 Connection to a room thermostat
- 42 Operating mode with external thermostat
- 43 Operating mode with external thermostat and Eco-Stop
- 44 Remote control (accessory)
- 45 General characteristics of the LCD remote control
- 45 Type of batteries and replacement
- 45 Hopper load (ON-OFF - only displayed with stove off)
- 46 Technical menu
- 46 INFO menu
- 47 6. SAFETY DEVICES
- 47 ALARM SIGNALLING
- 48 Exiting alarm condition
- 48 Normal shutdown (panel display: shutdown)
- 50 7. MAINTENANCE AND CLEANING
- 50 DAILY AND WEEKLY CLEANING BY THE USER
- 50 Before each lighting
- 50 Check every 2/3 days
- 50 Cleaning the glass
- 51 PERIODIC CLEANING BY A SPECIALISED TECHNICIAN
- 51 Cleaning of the heat exchanger
- 52 Shutting the stove down (end of season)
- 52 Check of internal components
- 53 8. PROBLEMS / CAUSES / SOLUTIONS
- 56 9. ELECTRICAL DIAGRAMS