- No category
advertisement
Chapter 4 - Troubleshooting and Testing
No Power When The 300 System is Turned On
If the 300 does not initialize or the fan does not spin when the power is turned on there are a few simple steps to follow to determine if a serious problem has occurred.
1.
Check the power cord. Make sure that it is firmly plugged into the wall and into the back of the plotter.
2.
Check the voltage at the wall outlet and verify that it is within the operating limits as specified in Chapter 1, Specifications.
If there are no problems with the power to the 300 System proceed to the Mechanical,
Electrical, and Electronic Diagnostic Process later in this chapter.
The 300 Won’t Respond to the Computer
If there is a problem getting the 300 to accept commands from the computer, perform these procedures:
•
Verify that the communications cable is correctly connected to the plotter and to the proper communications port on the computer.
•
Check to see that the computer LPT, or COM port that is being used is configured to match the 300’s serial, or parallel port settings.
• Χψχλε τηε ποωερ οφφ ανδ ον αγαιν το ρεσετ τηε χοµµυνιχατιον πορτσ
ον τηε 300 σψστεµ.
•
Make certain that the file and the 300 are set to the same plotter language.
•
If the connection is good and the port assignments appear to be correct, proceed to the next section.
Communication Problems
Many plotting problems can be resolved by testing and adjusting the communications between the plotter and the computer. There are three diagnostic tests that can be run from the 300 Control Center. These tests are designed to help determine if there are communications problems and isolate where the difficulty is occurring.
The last two tests require a diagnostic module (available from an Ioline dealer) connected to the serial port on the computer or the 300. If the following tests do not resolve the problem and the computer and software are working properly, proceed to the
Mechanical/ Electrical Diagnostic Process later in this chapter.
48
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 9 Chapter 1 Introduction and Overview
- 10 How To Use This Manual
- 11 Safety
- 11 Warnings And Cautions
- 11 Basic Safety Guidelines
- 12 Product Overview
- 13 Specifications
- 13 How The 300 System Works
- 14 Table Movement
- 15 Blade Movement
- 16 Limit Of Liability Statement
- 16 Ioline Warranty Policy
- 17 Serial Number Identification
- 17 Glossary
- 18 Chapter 2 Nomenclature
- 25 Chapter 3 Setup & Operation
- 26 Keypad Controls
- 26 Arrow Keys
- 27 Set Origin
- 27 Cutting Speed
- 27 Blade Force
- 27 Start/Stop
- 27 Power LED
- 28 Test Cut
- 28 Repeat
- 29 Software Installation
- 29 Installing the 301, and Control Center Software
- 30 Windows 95/98/ME installation
- 30 Windows NT/2000 Installation
- 31 Installing the Hardlock Key
- 32 Using the 301 software
- 36 Control Center Software
- 36 Screen Options
- 37 Measurement Units
- 37 Acceleration
- 37 Up/Down Delays
- 37 HPGL Default
- 37 Send Settings to the
- 38 Force
- 38 Panel Size
- 38 Scale
- 38 Blade Overcut
- 39 Menu Bar Items
- 39 Send Cut/Plot File
- 39 Open Settings File
- 39 Save Settings As
- 39 Setup
- 40 Plotter Setup
- 40 Com Port Setup
- 40 Display
- 40 Plotter Settings
- 40 Factory Defaults
- 40 ROM Version
- 40 Memory Buffer
- 40 Blade Holder Status
- 40 Motor Voltage
- 41 Options
- 41 Filtering
- 41 HPGL Setting
- 41 Install New Firmware version
- 42 Calibration
- 42 Calibrate Plotter
- 42 Serial Test
- 42 Computer Port Test
- 42 Plotter Port Test
- 43 Contents
- 43 About
- 44 Chapter 4 Troubleshooting and Testing
- 45 Basic Operational Difficulties
- 45 Common Problems
- 46 Error Messages
- 46 Software Errors
- 47 L.E.D Codes
- 48 No Power When The 300 System is Turned On
- 48 The 300 Won’t Respond to the Computer
- 48 Communication Problems
- 49 Serial Communication Test
- 49 Testing the 300 Plotter Port
- 49 Testing the Computer Port
- 50 Cutting Quality Problems
- 51 Mechanical, and Electronic Diagnostic Process
- 52 Expanded LED Codes
- 53 External Inspection
- 53 Required Tools
- 53 Inspecting the Outside of the Unit
- 54 Internal Cabling and Connection Inspection
- 54 Tools Required
- 54 Initial Internal Inspection
- 55 Testing the Power Supply
- 55 Tools Required
- 55 Inspecting the Fuse and Output Terminals
- 55 Testing the Power Supply Output Voltage
- 56 Reference Information for the Power Supply Test Fixture
- 57 Testing the Logic Board
- 57 Tools Required
- 57 Testing the FETs (Transistors)
- 58 Testing and Replacing the Other Logic Components
- 58 Testing the Motors
- 58 Tools Required
- 58 Initial Motor Inspection
- 58 Likely Modes of Motor Failure
- 58 Tray (X Axis) Motor Replacement
- 59 Carriage (Y Axis) Transmission
- 59 Carriage (Y Axis) Motor Replacement
- 59 Testing the New Motor
- 60 Contacting Ioline Customer Service
- 60 Diagnostic Record
- 61 Re-Packing the
- 62 Chapter 5 Repair and Maintenance
- 63 List Of Recommended Tools And Equipment
- 64 Cleaning And Regular Maintenance
- 64 Cleaning the Traverse Extrusion and Carriage Wheels
- 65 General Disassembly Procedures
- 65 Removing the End Covers
- 67 Removing the Bottom Cover for Internal Access
- 67 Tools Required
- 69 Y Axis Subsystem
- 69 CARRIAGE
- 69 Carriage Replacement
- 70 Replacing the Carriage Ribbon Cable
- 72 Y Axis Transmission
- 72 Y-Axis Transmission Replacement
- 74 Y Axis Motor Replacement
- 75 Y-Axis Belt Replacement
- 77 X Axis Subsystem
- 77 X-Axis Transmission Assembly Replacement
- 78 X Axis Motor Replacement
- 79 Table Assembly Replacement
- 82 Power Supply
- 82 Power Supply Replacement
- 83 Rear Panel Replacement
- 84 Electronic Sub-Systems
- 84 Main Logic Board Replacement
- 85 Resetting the Factory Defaults
- 85 Keypad Replacement
- 86 Installing new Firmware
- 87 Chapter 6 Drawings, and Bulletins
- 88 Belt Tensioner (“Y” Axis)
- 89 Belt Tensioner (Bill of materials)
- 90 “Y” Axis Transmission
- 91 “Y” axis Transmission (Bill of Materials)
- 92 Table Assembly
- 93 Table Assembly (Bill of Materials)
- 94 Tray Belt Idler Assy (Right Side)
- 95 Tray Belt Idler Assembly - Right side (Bill of Materials)
- 96 Tray Belt Idler Assy (Left Side)
- 97 Tray Belt Idler Assembly - Left Side (Bill of Materials)
- 98 Carriage Assembly
- 99 Carriage Assembly (Bill of Materials)
- 100 Shaft Assembly
- 101 Shaft Assembly (Bill of Materials)
- 102 System 300 Chassis Assembly
- 103 System 300 - Chassis Assembly (Bill of Materials)
- 104 System 300 - Chassis Assembly (Bill of Materials) Cont
- 105 System 300 Wrapping Procedure
- 106 System 300 - Wrapping Procedure (Bill of Materials)
- 107 System 300 Boxing procedure
- 108 System 300 - Boxing Procedure (Bill of Materials)
- 109 Service Bulletins
- 109 Installation Error/301 Software
- 110 Creating Barudin Files/301 Software
- 110 Run Time Error Codes/301 Software
- 110 Stitches Overlap to Wrong Side / 301 Software
- 111 How to “KISS-CUT