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LOW VOLTAGE AIR CIRCUIT BREAKERS
630AF~6300AF
:2004
07A
Mitsubishi Presents the WS Series, Satisfied with the High Demands of the 21st Century Global Market.
Best-Solution
Various line-up and
high flexibility
High-Reliability
Safety and reliability provided
High-Performance
One-rank higher breaking performance
Customer Friendly
Easy handling and retrofitted solution
■ Concept
■ Line up
■ Best Solution
■ High-Performance
High-Reliability
■ Customer Friendly
■ External appearance and skeleton product structure
■ Product Specification
■ Connections
■ Charging
■ Accessories
For breaker unit
For drawout type
■ Electronic trip relay
Feature
For general use: WS
For generator protection use: WM
For special use: WB
Accessories
Additional functions
Network
Electronic trip relay circuit diagram
Setting procedure
■ Wiring diagram
■ Outline dimensions
Drawout type
Fixed type
Panel-cut,Drawout handle,Terminal adapter
Neutral CT,External ZCT
ETR external units
■ Technical information
■ Ordering information
■ Service network
Line up ( 630 to 6300A )
Rated current (A) 630 1000 1250 1600 2000
AE630-SW AE1000-SW AE1250-SW AE1600-SW AE2000-SWA
2500 3200 4000
—
5000 6300
SW series —
—
AE2000-SW AE2500-SW AE3200-SW AE4000-SWA —
AE4000-SW AE5000-SW AE6300-SW
SH series AE630-SH AE1000-SH AE1250-SH
Note : Please contact us for the details of AE-SH series.
AE1600-SH AE2000-SH AE2500-SH AE3200-SH —
Through Flexible and Various Options,
To be Built up the Suitable Functions.
Electronic Trip Relay
Main setting module
1
WS1
WS2
WS3
General use
WM1
WM2
WM3
Generator protection use
WB1
WB2
WB3
Special use
1
2
3
LTD + STD + INST / MCR LTD + STD + INST / MCR INST / MCR only
Note : *For optimum protective coordination with upstream and/or downstream protective devices such as fuses and OCRs, WF relay (WF1/WF2/WF3) are provided.
As for the details about WF relay, please make inquiries.
Optional setting module
2
With optional setting modules, GFR, ER etc are added easily.
G1 E1 AP N5
Ground fault protection (GFR)
Earth leakage (ER)
(1)
2nd Additional Pre-alarm
Neutral pole
(2)
50% protection
Note (1) : combination with ZCT
(2) : With "N5" optional module, Neutral pole protection will be changed from 100% (standard) to 50%.
Power supply
3
It is neccessary for Display and
LEDs. (see page 19, 20.)
P1 100-240V AC•DC
P2 24-60V DC
P3 100-240V AC / 100-125V DC with output contact
P4
P5
24-60V DC with output contact
100-240V DC with output contact (SSR)
Additional function
EX1 Extension module DP1 Display TAL Temperature alarm
The TAL is operated by an unusual temperature of the breaker contacts.
Module for display and communication
Current,Voltage,Power,
Harmonics,Trip current,etc.
Note : The VT unit is required to display the measured data except the load current.
MCR-SW MCR switch
Making current release is possible with MCR switch.
■ Secure protection by actual effective value detection
For spread of electronic devices such as inverter, the actual effective value detection method is adopted, which is strong against deformed waveform and is detected from each phase independently .
Distorted current
Effective value conversion
Sin wave current
With interchangeable & add-on modules, flexible functions built up.
Network
Personal
Computer
MELSECNET/10
Interface card
PLC
By using various application software for PLC, users can also connect to the network
SCADA system.
MELSECNET/10
CC-Link ® / PROFIBUS-DP / MODBUS ®
Interface
Unit
I/O Unit
AE-SW
MDU
Eco Monitor Pro ME110NSR
Note : Some device types are excluded.
Interface unit
CC-Link
®
PROFIBUS-DP MODBUS
®
(RS-485)
BIF-CC BIF-PR BIF-MD
Communication items
Current, Voltage, Power, Harmonics, etc
Measurement / alarm Tripping cause/current
Alarm (PAL,TAL,Self diagnosis)
Breaker ON,OFF
Breaker control
Spring charge
ON/OFF
Breaker status
Drawout position
Note : The VT unit is required to display the measured data except the load current.
I/O unit
BIF-CON
ON, OFF, Spring charge, Digital input
Option to interface unit
I/O unit enables to turn ON/OFF the breaker and the spring charge via network.
And by addition of the drawout position switch, it is possible to transmit the breaker drawout position.
Display unit for Panel board
DP2
It has the same function as the breaker display unit.
In the case where the breaker is installed in the panel, it becomes possible to view the measurement information from the outside of the panel board.
Note : The VT unit is required to display the measured data except the load current.
VT unit
VT
VT unit enables to measure voltages, electric powers, harmonics and etc.
Electronic Trip Relay type code
●
Main setting module
WS1, WB1, WM1 AE630–1600-SW,
AE2000–3200-SW,
AE4000-SW
WS2, WB2, WM2 AE2000-SWA,
AE4000-SWA,
AE5000-SW
WS3,WB3,WM3 AE6300-SW
●
Optional setting module
G1: Ground fault protection
N5: Neutral pole 50% protection
E1: Earth leakage protection
AP: 2nd Additional Pre-alarm
NA: Without optional setting
●
Power supply
P1: AC
•
DC100-240V
P2: DC24-60V
P5: DC100-240V with output contact (SSR)
WS : General use
WM : Generator protection use
WB : INST/MCR only
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
Additional function
Extension module(EX1)
Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Network
BIF-CC
BIF-PR
BIF-MD
Temperature alarm(TAL)
MCR switch(MCR-SW)
The safety of valuable circuits can be securely maintained.
Higher short circuit protection performance by improving breaking capacity
In case of 690V AC, Icu = Ics improved from 50 kA to 65 kA for AE630-SW~AE2000-SWA from 50 kA to 75 kA for AE2000-SW~AE4000-SWA from 50 kA to 85 kA for AE4000-SW~AE6300-SW
Wider choice coordination range by improving rated short-time withstand current
Icw (1s) improved from 65 kA to 75 kA for AE2000-SW~AE4000-SWA from 85 kA to 100 kA for AE4000-SW~AE6300-SW
(Former model) (New model)
(AE630-SW~AE2000-SWA)
(Former model) (New model)
(AE2000-SW~AE4000-SWA)
(Former model) (New model)
(AE4000-SW~AE6300-SW)
(Former model) (New model)
(AE2000-SW~AE4000-SWA)
(Former model) (New model)
(AE4000-SW~AE6300-SW)
AE630-SW
AE1000-SW
690V AC
AE1250-SW
AE1600-SW
600V AC
AE2000-SWA
~ 500V AC
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA
690V AC
600V AC
~ 500V AC
65
65
65
75
75
85
690V AC 85
AE4000-SW
AE5000-SW
AE6300-SW
600V AC 85
~ 500V AC 130
0 20 40 60 80 100 120 140
(kA)
Icu=Ics
Higher safety by improving insulation performance
Rated impulse withstand voltage (Uimp) for the main circuit is improved from 8 kV to 12 kV.
AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE2000-SWA
1s
2s
3s
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA
1s
2s
3s
AE4000-SW
AE5000-SW
AE6300-SW
1s
2s
3s
0
(Former model)
20 40
50
60
65
60
65
75
75
100
80
85
85
100
(kA)
Icw
(New model)
Higher reliability by High operating durability
■ Mechanical
The new models are sharply improved in mechanical durability compared to the former model.
Former model
New model
10000
AE630-SW AE1000-SW
AE1250-SW AE1600-SW
25000
25000
AE2000-SWA
AE2000-SW AE2500-SW
AE3200-SW
AE4000-SWA
AE4000-SW AE5000-SW
AE6300-SW
2000
0
5000
5000
10000
10000
(3-Pole)
10000 15000
20000
20000
20000 25000
(times)
■ Electrical
The new models (V2
✽
) are sharply improved in electrical durability compared to the former model.
✽ V2:High durability models
Former model
New model (V2)
5000
AE630-SW AE1000-SW
AE1250-SW AE1600-SW
AE2000-SWA
1500 (3200A: 1000)
AE2000-SW AE2500-SW
AE3200-SW
AE4000-SWA
500
5000
6000
0 2000 4000 6000
8000
8000
12000
10000 12000
(times/500V AC)
For convenience
3 sizes
Size1
AE630
-SW
AE1000
-SW
AE1250
-SW
AE1600
-SW
AE2000
-SWA
Size2
AE2000
-SW
AE2500
-SW
AE3200
-SW
AE4000
-SWA
Size3
AE4000
-SW
AE5000
-SW
AE6300
-SW
Compact size AE2000-SWA!
■
The compact AE2000-SWA can reduce the panel size.
Volume and weight
AE2000-SS
(Former)
AE2000-SWA
(New)
The former model (AE-SS) can be retrofitted.
■
It is same as the former model (AE-SS) in installation dimension and outline dimension, and the former model can be replaced with the new one.
■
ACB main body with drawout frame can be replaced.
■
It can be installed to the existing connection bus bar without any special connection kit.
(Except AE2000-SWA, AE4000-SWA)
Interchangeable
Bus bar
Zero arc space
Arc exhaust to the outside of the breaker is drastically reduced for safer operation.
(AE630-SW~AE4000-SWA models
≤ 600V AC)
(refer to page 54 : Insulation distance)
Former model New model
Reverse connection available
Line and Load is not defined on the Main circuit terminals.
Therefore, reverse connection is available without any limitation.
Fixed type
AE-SW Series
3
9
4
6
8
2
7
AE1600-SW 3P
1
5
1 Arc extinguishing chamber
2 Control circuit terminal block
3 Electronic trip relay
4 OFF button
5 ON button
6 Padlock hook
7 Charging indicator
8 ON/OFF indicator
9 Manual reset button(Optional)
In case of the fixed type,Lifting hooks (HP) are attached.
9
Drawout type
AE-SW Series
3
4
7
8
5
AE1600-SW 3P
2
6
1
1 Cradle
2 Control circuit terminal block
3 Lifting hole
4 Charging handle
5 Drawout position indicator
6 Extension rail
7 Position lock
8 Aperture for the drawout handle
9 Drawout handle
In case of the drawout type, Drawout handle is attached.
Skeleton
10
7
9
8
3 4 5 6
28
31
30
29
1 2
12 11
26 27
13
24 25
14
15
21
22 23
16
18
17
20
19
Product introduction
1 2
Type Standard
AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE2000-SWA
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA
AE4000-SW
AE5000-SW
AE6300-SW
6
Mechanical accessories
Push button cover
Counter
Cylinder lock
Terminal cover
Door frame
Dust cover
Interphase barrier
Mechanical interlock
Door interlock
IEC 60947-2
EN 60947-2(CE)
VDE
JIS C 8201-2-1
GB 14048.2(CCC)
(Shipping Approvals)
LR
GL
BV
DNV
ABS
CCS
NK
7
Electronic trip relay
General use
WS type
Generator protection use
WM type
Special use
WB type
Optional
G1:Ground fault protection
E1:Earth leakage protection
AP:2nd Additional Pre-alarm
N5:Neutral pole 50% protection
3
Connection
Drawout type
Horizontal terminal
Vertical terminal
Front terminal
Fixed type
8
Relay accessories
Extension module
Display
Temperature alarm
MCR switch
Neutral CT
External ZCT
VT unit
1 Air circuit breaker
2 Cradle
3 CC-Link ® Interface unit
4 PROFIBUS-DP Interface unit
5 MODBUS ® Interface unit
6 I/O unit
7 Extension module
8 ETR unit
9 Main setting module
10 Optional setting module
11 Door frame (DF)
12 Dust cover (DUC)
13 Push button cover (BC-L)
14 Auxiliary switch standard (AX)
15 Auxiliary switch high capacity type (HAX)
16 Shunt trip device (SHT)
17 Closing coil (CC)
18 Under voltage trip device (UVT)
19 UVT-controller (U-CON)
20 Condenser trip device (COT)
21 Motor charging device (MD)
22 Counter (CNT)
23 Cylinder lock (CYL)
24 Door interlock (DI)
25 Mechanical interlock (MI)
26 Safety shutters (SST)
27 Safety shutter lock ( SST-LOCK)
28 Cell switch (CL)
29 Interphase Barrier (BA)
30 Horizontal terminal
31 Vertical terminal
4
Drawout type accessories
Cell switch
Shorting b-contact
Lifting hooks
Safety shutter
Safety shutter lock
Mis-insertion preventor
Test jumper
9
Network
CC-Link ® Interface unit
PROFIBUS-DP Interface unit
MODBUS ® Interface unit
I/O unit
5
Electrical accessories
Auxiliary switch
Motor charging device
Closing coil
Shunt trip device
Under voltage trip device
Condenser trip device
● Specification
Type
Frame size
Rated insulation voltage (Ui)
Rated operational voltage (Ue)
Rated impulse withstand voltage (Uimp)
Pollution degree
Number of poles
Rated current In (CT rating)
General use
Current rating adjustable (
0.5 to 1.0 × In 0.05 step
)
Current setting Ir (A) (40˚C)
(A)
(AC.V)
(AC.V)
(kV)
Generator protection use
(Current rating fixed)
AE630-SW
630
630
315-346.5-378-409.5-
441-472.5-504-535.5-
567-598.5-630 (Note 5)
160 ≤ Ir ≤ 630
AE1000-SW
1000
1000
500-550-600-650-
700-750-800-850-
900-950-1000
400 ≤ Ir ≤ 1000
AE1250-SW
1250
1000
690
12
3
3, 4
1250
625-687.5-750-812.5-
875-937.5-1000-1062.5-
1125-1187.5-1250
AE1600-SW
1600
1600
800-880-960-1040-
1120-1200-1280-1360-
1440-1520-1600
800 ≤ Ir ≤ 1250 1000 ≤ Ir ≤ 1600
Rated current of neutral pole
IEC60947-2
EN60947-2
BS
VDE
JIS C 8201-2-1
Ultimate breaking capacity
Icu (kA rms)
690V AC
600V AC
240-500V AC
690V AC with MCR 600V AC without
Instantaneous
240-500V AC
690V AC
500V AC
Rated service breaking capacity Ics (kA rms) %Icu
(A) 630 1000
Rated short time withstand current
Icw (kA rms)
Rated making capacity
Icm (kA peak) with MCR without
Instantaneous
690V AC
600V AC
240-500V AC
690V AC
600V AC
240-500V AC
690V AC
500V AC
1s
2s
3s
(ms)
(ms)
Maximum total breaking time
Maximum closing time
Number of operating cycles
With rated current
AC500V In
AC690V In
Connecting terminal
(Note 2) Without rated current
Horizontal terminal
Vertical terminal
Front terminal
Fixed type Outline dimension (mm)
H
×W×D
Drawout type
3-pole
4-pole
3-pole
Weight (kg)
(without Accessory)
Fixed type
Drawout type
(including cradle)
Cradle only
4-pole
3-pole
4-pole
3-pole
4-pole
3-pole
40
50
63
77
4-pole
Marine approval 3-pole
(Note 1) The columns for “without instantaneous” are the values when the bare main body and the external relay is combined.
(Note 2) The number of operating cycles without rated current also include the number of operating cycles with rated current.
(Note 3) AE2000-SWA, AE4000-SWA and AE4000-SW~AE6300-SW apply for only vertical terminal of connecting terminal.
(Note 4) This value is max. operating cycle for just ACB body not including any accessories.
(The max. operating cycles for the accessories like AX, MD,CC, SHT and UVT are half of this value.)
(Note 5) Products with low rating types is available.
5000
5000
25000 (Note 4)
410
×340×290
410
×425×290
430 ×300×368
430 ×385×368
41
51
64
78
26
30
(LR, GL, BV, DNV, ABS, NK, CCS)
143
143
143
143
52.5
52.5
65
60
50
40 (Note 6)
80
1250
65
65
65
65
65
65
25 (Note1)
25 (Note1)
100%
143
143
1600
42
52
65
79
AE 630-SW 3 kinds of products with low rating types is available.
• 250-275-300-325-350-375-400-425-450-475-500(CT 500A)
• 157.5-173.3-189-204.8-220.5-236.3-252-267.8-283.5-299.3-315(CT 315A)
• 125-137.5-150-162.5-175-187.5-200-212.5-225-237.5-250(CT 250A)
AE 2000-SW 2 kinds of products with low rating types is available.
• 800-880-960-1040-1120-1200-1280-1360-1440-1520-1600(CT 1600A)
• 625-687.5-750-812.5-875-937.5-1000-1062.5-1125-1187.5-1250(CT 1250A)
AE2000-SWA
2000
AE2000-SW
2000
AE2500-SW
2500
AE3200-SW
3200
2000 2000 2500
1000-1100-1200-1300-
1400-1500-1600-1700-
1800-1900-2000
1000-1100-1200-1300-
1400-1500-1600-1700-
1800-1900-2000 (Note 5)
1250-1375-1500-1625-
1750-1875-2000-2125-
2250-2375-2500
1000
690
12
3
3, 4
3200
1600-1760-1920-2080-
2240-2400-2560-2720-
2880-3040-3200
AE4000-SWA
4000
4000
2000-2200-2400-2600-
2800-3000-3200-3400-
3600-3800-4000
AE4000-SW
4000
4000
2000-2200-2400-2600-
2800-3000-3200-3400-
3600-3800-4000
AE5000-SW
5000
1000
690
12
3
3, 4 (HN, FN) (Note7)
5000
2500-2750-3000-3250-
3500-3750-4000-4250-
4500-4750-5000
AE6300-SW
6300
6300
3150-3465-3780-4095-
4410-4725-5040-5355-
5670-5985-6300
1250 ≤ Ir ≤ 2000 800 ≤ Ir ≤ 2000 1600 ≤ Ir ≤ 2500 2000 ≤ Ir ≤ 3200 2500 ≤ Ir ≤ 4000 2500 ≤ Ir ≤ 4000 3150 ≤ Ir ≤ 5000 4000 ≤ Ir ≤ 6300
2000 2000 2500 3200
75
75
85
75
75
75
45 (Note1)
45 (Note1)
100%
165
165
187
165
165
165
94.5
94.5
75
75
65
40 (Note 6)
80
1500
1500
1500
1500
20000 (Note 4)
1000
1000
-
(Note 3)
-
47
57
70
84
31
35
60
72
92
113
35
43
410
×475×290
410
×605×290
430 ×435×368
430 ×565×368
61
73
93
114
63
75
95
116
36
44
(LR, GL, BV, DNV, ABS, NK, CCS)
(Note 6) This value means the instantaneous breaking time at shortcircuit interruption.
As for accessories (SHT, UVT), refer to page 13 and 14.
(Note 7) 4(HN) means the neutral poles current capacity is 50% of the rated current, for 4 poles.
4(FN) means the neutral poles current capacity is 100% of the rated current, for 4 poles.
(Note 8) ( ) shows the value for 4P FN type.
(Note 9) Marine approval value is 138kA.
4000
500
500
2000 (4000) (Note8) 2500 (5000) (Note8) 3150 (6300) (Note8)
85
85
130 (Note9)
85
85
100
65 (Note1)
65 (Note1)
100%
187
187
286
187
187
220
143
143
100
85
85
50 (Note 6)
80
1000
1000
10000 (3P) / 5000 (4P)
-
(Note 3)
-
(Note 3)
-
430 ×439×368
430 ×569×368
81
99
108
136
49
61
-
414
×873×290
414
×1003(1133)×290
(Note 8)
480
×875×368
480 ×1005(1135)×368 (Note 8)
160
180 (200) (Note8)
160
180 (200) (Note8)
160
180 (200) (Note8)
233
256 (279) (Note8)
118
133 (148) (Note8)
233
256 (279) (Note8)
118
133 (148) (Note8)
240
263 (286) (Note8)
125
140 (155) (Note8)
(NK), available soon (LR, GL, BV, ABS)
(Remark) All models conform the isolating function according to IEC 60947-2.
Reverse connection is possible.
Over view (AE630~1600-SW, AE2000~3200-SW)
Connections
Type
Horizontal
Standard
Vertical
(VT)
Front
(FT)
Vertical terminal adapter
(VTA)
Front terminal adapter
(FTA)
Fixed type (FIX)
FIX-VTA FIX-FTA
Drawout type (DR)
DR-VT DR-FT DR-VTA DR-FTA
● Connection image : AE630~1600-SW, 3-pole type
Over view (AE2000-SWA, AE4000-SWA, AE4000~6300-SW)
Connections
Type
Vertical
(VT) Standard
Fixed type (FIX)
FIX-VT
Drawout type (DR)
DR-VT
●
●
Connection image : AE2000-SWA, 3-pole type
For AE2000-SWA, AE4000-SWA, AE4000-
SW, AE5000-SW and AE6300-SW models, vertical terminal only is available.
Available connections
Breakers
AE630-SW AE1000-SW AE1250-SW AE1600-SW AE2000-SWA AE2000-SW AE2500-SW AE3200-SW AE4000-SWA AE4000-SW AE5000-SW AE6300-SW
Connections
Horizontal
Fixed type
(FIX)
FIX-VT
FIX-VTA
FIX-FTA
Horizontal
DR-VT
Drawout type
(DR)
DR-FT
DR-VTA
DR-FTA
Manual charging
The closing spring is charged by the manual charging handle. The breaker is closed when the ON button is pressed, and opened when the OFF button is pressed.
●
When the closing spring is completely charged, the charging indicator will show
"CHARGED".
●
The indicator shows the ON or OFF state of the main contacts.
● The breaker cannot be closed while the OFF button is being pressed. (Safety feature)
●
OFF lock is available by padlock (See P7, P17) as standard.
1
Motor charging device (MD)
The closing spring is charged by an electric motor. When the breaker is closed, the spring is charged automatically (ON-charge method.) The closing coil (CC) is required to remotely close, and the shunt trip device is required to remotely open the breaker.
●
Manual charging operation is also possible.
●
Pumping prevention is assured both electrically and mechanically.
●
As the charging completion contact is separate from the electrical charging circuit, its function in the control scheme can be arranged as desired.
Charged signal
413
414
Control supply
U1
U2
Charging completion
switch
Charging limit
switch z M
Motor
Control relay
Motor charging circuit
Breaker
Please inquire as to further details of 24V DC and 48V DC.
OFF charging method
U1
Axb
Control supply
U2
OFF charging method is also available.
The closing spring is charged automatically when the breaker is opened. This is available only by externally connecting b contact (AXb) of the auxiliary switch to the motor charging circuit in series.
In case of DC power supply, please use high capacity auxiliary switch (HAX).
Polarity of DC circuit use
+
U1
–
U2
Motor charging rating
Rated voltage (V)
Applicable voltage range (V)
Applied voltage (V)
Inrush current(Peak value) (A)
Steady current (A)
Charging time (s)
Criterion for power requirement
(VA)
500
DC24
DC48
AC/DC
100-125
AC/DC
200-250
18 ~ 26.4
36 ~ 52.8
85 ~ 137.5
170 ~ 275
24
48
100
125
200
250
22
14
10(10)
12(12)
5(7)
6(8)
6
3
3(4)
3(4)
1(2)
1(2)
≤ 5
700
1000
700
1000
Values in parentheses show values for AE4000-SWA 4 pole and AE4000-SW ~
AE6300-SW.
We cannot manufacture AE4000-SWA 4 pole and AE4000-SW ~ AE6300-SW in DC
24V and DC 48V rating.
2
3
5
1
9
4
8
2
3
6
4
7
Closing coil (CC)
The closing coil is a device to close the breaker by remote control.
●
An interlock to prevent pumping is provided electrically.
CC circuit diagram
Rated voltage
(Applicable voltage range)
Operating voltage
•
Operating inrush current (VA)
Closing time (Note1)
Min. 80ms
Breaker CC unit
AC DC
A1
DC24-48V
(18~52.8)
– DC24V 3.0A (100W)
Control supply
One-pulse circuit
– DC48V 6.0A (200W) 0.08 s or less
A2
AC • DC common
100-250V
(75-275)
AC100V 0.7A (100VA)
AC250V 1.7A (200VA)
DC100V 0.8A (100W)
DC250V 1.8A (250W)
Diode rectifier is not used for control source 24~48V DC.
N o t e 1 ) In case of double rating of rated voltage, it is the value for the lower rating.
(Example) In case of DC24 to 48, it is operating time for DC24V.
●
●
Closing time means time from the initial energization of the closing coil up to the complete closing of the main contacts.
As CC is one-pulse driven, it is not necessary to insert AXb for burning prevention purposes. Inserting AXb will cause anti-pumping function to be ineffective.
CC
Shunt trip device (SHT)
The shunt trip device is a device to open the breaker by remote control. A cut-off switch is included.
Rated voltage
(Applicable voltage range)
DC24-48V
(16.8~52.8)
AC • DC common
100-250V(70-275)
AC380~500V
(266~550)
Operating voltage • Operating inrush current (VA)
AC DC
Operating time (Note1)
–
–
AC100V 0.4A (100VA)
AC250V 1.4A (150VA)
AC380V 0.5A (250VA)
AC500V 0.7A (300VA)
DC24V 2.5A (100W)
DC48V 6.0A (200W)
DC100V 0.6A (100W)
-
0.04 s or less
N o t e 1 ) In case of double rating of rated voltage, it is the value for the lower rating.
(Example) In case of DC24 to 48V, it is operating time for DC24V.
N o t e 2 ) Operating time for AE4000-SW~AE6300-SW is 0.05s or less.
SHT circuit diagram
Breaker Cut-off switch
Min. 40ms
C1
Control supply
C2 SHT
SHT unit
Diode rectifier is not used for control source 24~48V DC.
4
5
6
Under voltage trip device (UVT)
This is the device that automatically trips the breaker when the circuit voltage drops below the nominal voltage, and comprises UVT coil and UVT controller. There are 3 kinds of tripping time,
INST, 0.5s and 3.0s.
UVT circuit diagram
Rated voltage
AC100-120V
AC200-240V
AC380-460V
DC24V
DC48V
DC100-110V
DC120-125V
Frequency
50/60Hz
operating time
(time delay)
Pick-up voltage
Drop-out voltage
Trip function
Power consumption
65~85V
130~170V
45~70V
90~140V
Inst(0.2s)
0.5s(Min.)
3.0s(Min.)
247~323V
15.6~20.4V
171~266V
10.8~16.8V
31.2~40.8V
21.6~33.6V
With open circuit of
DT1,DT2 terminals.
65~85V
78~102V
45~70V
54~84V
20VA
Note1) In case of 380-460V AC, the external unit is attached additionally.
Note2) The operating time is a guarantee value when it drops from 85% or more of rated voltage.
Note3) Time delay should be allowed for 1.5s between applying the voltage to the UVT and closing the breaker.
Note4) If a remote trip function is required, remove the shorting bar (DT1 DT2) and connect a normally closed switch, rated 0.5A at 150VDC across them.
Note5) Usage ambient temperature should be in the range from max. 40 °C to min. -5°C.
Trip button
~
D1
D2
DT1
UVT controller
UVT coil
DT2 max.2m
Breaker
UVT circuit diagram (In case of AC380~460V)
~
IN1 OUT3
External unit
(attached to
UVT controller)
IN2 OUT4
Trip button min.
0.2s
max.2m
D1
D2
DT1
DT2
UVT controller
Breaker
UVT coil
OCR alarm (AL) is provided as standard if ETR is equipped. OCR alarm (AL) is the contact (1a) of short-time operation (30ms), being output when the breaker is tripped by the electronic trip relay.
Two types of automatic reset type (standard) and manual reset type (optional) are available. When ordering, specify either automatic reset or Manual reset.
Switch rating
AC
DC
Voltage (V)
240
125
240
125
30
Resistive load
Current (A)
Inductive load
3
5
0.2
0.4
4
2
3
0.2
0.4
3
Note1) Though the control power supply is unnecessary to activate OCR alarm (AL), the self-holding circuit is necessary since the contact output is activated for the short time (30ms).
Note2) This works when tripping occurs in LTD, STD, INST, GFR or ER.
Note3) If any continuous output of OCR alarm (AL) is necessary, use the trip indicator (TI) output contact of the electronic trip relay.
97
98
OCR alarm switch
OCR alarm (AL) [
MRE : Manual reset type
]
On the manual reset type (optional), the gray manual reset button on the front side of the breaker will stick out to continuously output OCR alarm (AL) if the breaker is tripped by the electronic trip relay. After tripping, the breaker can not be turned on unless the manual reset button is pressed for resetting.
Auxiliary switch
Standard (AX) • High capacity type (HAX)
This is the contact that remotely indicates the ON or OFF status of the breaker.
Switch rating
Voltage (V)
AC
460
250
125
250
125 DC
30
Maximum contacts
Current (A)
Standard (AX)
Resistive load Inductive load
High capacity type (HAX)
Resistive load Inductive load
5
10
10
0.3
0.6
10
2
10
10
0.3
0.6
6
5
10
10
3
10
10
2.5
10
10
1.5
6
10
5a5b 5a5b
Change-over sequence
Breaker state
ON
OFF a-contact (NO)
ON
OFF b-contact (NC)
OFF
ON
●
The a and b conacts may turn simultaneously to ON instantaneously at the time of changing the contact;
Pay attention to the contact state when designing circuits.
●
●
The chattering time at the time of contact ON-OFF is below 0.025 s.
For special environment specification, the contact capacity gets deteriorated.
Make inquiries for more details.
7
8
9
Push button cover (BC-L)
The cover prevents careless manual operation (ON,OFF) of the push buttons.
BC-L can be locked by a padlock (The padlock should be supplied by the customer.)
For the suitable size of a padlock, refer to Page 17.
Cylinder lock(CYL)
The breaker is locked OFF with the cylinder lock.
●
Since it is an interlock which only allows the key to be removed when the breaker is locked off, it can be used for interlocking two or more breakers.
Counter(CNT)
The open/close operations of the breaker are shown by a 5 digit counter.
Door frame(DF)
The door frame improves the appearance, after cutting out the panel door to install the breaker.
As for panel cut-out dimensions, refer to page 49.
Door interlock(DI)
The panel door cannot be opened unless the breaker is open position.
●
●
●
A wire type mechanical interlock allows flexibility in positioning breakers in the switchboard.
The parts of the Door panel should be supplied by the customer.
DI can not be installed by combining with "Mechanical interlock(MI)for 3 breakers."
Interphase Barrier(BA)
This enhances the interphase insulation between the terminal portions of the breaker, and prevents short-circuit due to conductive inclusion or dust. It can be attached and detached easily. As for its availability, refer to the following table.
Fixed type
Drawout type
●
Type
(FIX)
(DR)
Horizontal (FIX)
Horizontal (DR)
Connections
Vertical terminal (FIX-VT)
Vertical terminal adaptor (VTA)
Front terminal adaptor (FIX-FTA)
Vertical terminal (DR-VT)
Front terminal (DR-FT)
Vertical terminal adaptor (VTA)
Front terminal adaptor (DR-FTA)
Available for the insulation
▲
AE630-SW~
AE1600-SW
●
Available for separating terminals
▲
▲
●
●
–
▲
▲
AE2000-SWA
AE2000-SW~
AE3200-SW
●
AE4000-SWA
▲ ▲
▲
▲
▲
●
▲
▲
▲
▲
▲
Not existing type – Attachment is impossible
AE4000-SW~
AE6300-SW
–
▲
Terminal Cover(TTC)
The transparent terminal cover prevents from careless touching to the live control terminals.
Protection degree is IP20.
Breaker layout(630AF-4000AF)
Vertical installation
Breaker
47(Max.) 134
Mechanical interlock (MI)
This is the device to prevent parallel charge of 2 or 3 units of breakers, and it can interlock the breakers mechanically without fail.
All combinations are available among any models from AE630-SW to AE4000-SWA.
Please make inquiries about installation to AE4000-SW~AE6300-SW.
Further the interlock is possible among the different connection types or poles, such as fixed type or drawout type, 3 pole or 4 pole.
In combination with electric interlock, the higher safety interlock system can be secured.
● In case of drawout type,the interlock works at "CONNECTED" position, and in another position the interlock is released, which assures easy maintenance and inspection of the breaker.
● When turning OFF one breaker and then turning ON another breakers, please take an interval 0.5 seconds or more.
● MI for 3 breakers can not be installed by combining with Door Interlock (DI).
Horizontal installation
(mm)
Interlock combinations
Switching states (for 2 ACBs)
Type 1 2 3
ACB1
ACB2
: ACB open
: ACB closed
2 devices : 1 normal power supply and 1 emergency power supply
Case circuit
ACB1 ACB2
1000(Max.)
Switching states (for 3 ACBs)
Type 1 2 3
ACB1
ACB2
ACB3
3 devices : 2 sources and 1 coupling
4 5 6 7
ACB1 ACB2 ACB3
Type
ACB1
ACB2
1 2 3
ACB3
3 devices : 3 sources,only 1 device closed
4
ACB1 ACB2 ACB3
Type
ACB1
1 2 3 4 5
ACB2
ACB3
3 devices : 2 normal power supplies and 1 emergency power supply
ACB1 ACB2 ACB3
Condenser trip device (COT)
Even if the power supply fails, the breaker can be electrically opened by remote operation within a definite time. This device is used in combination with the shunt trip device (SHT).
Type
Rated input voltage (V)
Rated frequency (Hz)
Rated charging voltage (V)
Condenser capacity (
μF)
Note1
Voltage range
Power supply capacity (VA)
Charging time (s)
Trip limit time Note2
Paint color
Withstand voltage (1minute)
Applicable SHT type (Rated voltage)
As for outline dimensions, refer to page 49.
KF-100CD
AC100/110
50-60
140/155
KF-200CD
AC200/220
820
70~125%
1 VA max
1sec. max
30 sec.
Black
AC 2000V
AC . DC 100-250V
Note 1: The rated charging voltage is the voltage stored during condenser saturation. It is continuously supplied by the rectified voltage of the rated AC input voltage.
Note 2: The trip limit time means the time period in which the shunt trip device (SHT) can make a tripping operation once, even after the charged condenser with 100% supply voltage would be stopped to charge. It can be tripped up to 30 seconds.
Note 3: Usage ambient temperature is in a range of max. 40
°C to min.
-20
°C.
AC1
AC2
Transformer (In case of KF-200CD)
DC+
R1
C
R3
R2 LED
DC-
Open button
C1
SHT
C2
Circuit diagram
Dust cover (DUC)
Dust cover prevents the dust or water entering into the panel board from the breaker panel cut.
Protection degree is IP54.
2
Drawout interlock (standard)
This is the safety device that prevents insertion and drawout operation. When the breaker is ON, the drawout handle cannot be inserted, and insertion and drawout operation cannot be done unless the
OFF button is pressed.
Position lock (standard)
This is the device that locks automatically the drawout mechanism at "TEST" or "CONNECTED" positions during insertion and drawout operation. When the lock plate is pushed in, lock is released and operation can be continued.
φ5
35
(mm)
Outline dimensions
(reference)
Padlock
A padlock can be arranged at the lock plate. Thereby, it is possible to prevent the connection position from being changed unnecessarily. A padlock of
φ5 should to be supplied by customer. As for outline dimensions of the padlock, please refer to the left figure.
Operating position of drawout type
CONNECTED position TEST position DISCONNECTED position DRAWOUT position
● Both main and control circuits are connected.
●
Normal in use condition.
●
Lock plate is protruding
● Main circuit is disconnected, but the control circuit is connected.
● The breaker operation can be tested with the door closed.
●Lock plate is protruding
● Both main and control circuits are disconnected.
●
The door can be closed.
● This is the position for removing the breaker.
●
The breaker is drawn out of the cradle on the extension rails.
Cell switch (CL)
This is the switch to show the drawout position (CONNECTED, TEST, and DISCONNECTED) of the breaker. An arbitrary combination up to 4 pieces is available.
Switch rating Operating sequence
Drawout position of breaker
Display position of drawout operation
CL-C
(CONNECTED)
CL-T
(TEST)
CL-D
(DISCONNECTED)
DISCON
OFF
OFF
ON
Disconnected
TEST
ON
Connected
CONNECT
OFF
Note 1: The setting is available for change by customer later.
A preliminary setting of CL at factory shipment is as follows.
CL1:1C CL2:1C1D CL3:1C1T1D CL4:2C1T1D
ON
Voltage (V)
AC
460
250
125
250
DC 125
30
Maximum contacts
Standard pattern
CL1
CL2
CL3
CL4
CL-C
1
1
1
2
CL-T
–
–
1
1
Resistive load
5
Current (A)
Inductive load
2.5
CL-D
–
1
1
1
10
3
10
10
Total 4c max.
10
1.5
6
10
Shorting b-contact (SBC)
When moving the breaker from the connected to the test positions, this contact is used to short circuit auxiliary switch (AXb) thus maintaining the correct sequence of operation of the external control circuit. When ordering, SBC with the same number of contacts as auxiliary switches (AXb) will be provided.
Switch rating
AC
DC
Voltage (V)
250
125
250
125
30
Resistive load
Current (A)
Inductive load
10
10
2
3
0.2
0.4
4
0.2
0.4
3
Lifting hook(HP)
This is the metal fitting to suspend the main body when the breaker is removed from the drawout cradle. The fixed type breaker is equipped with HP as standard.
Safety shutter(SST)
The safety shutters cover the conductors (cradle side) and prevent contact with them when the breaker is drawn out.
Safety shutter lock(SST-Lock)
This kit is used to lock the safety shutters using 2 padlocks (the padlocks to be customer's supply).
The safety shutters close when the breakers drawn out to prevent accidental contact with the main contacts.
Mis-insertion preventor(MIP)
This prevents other breakers than specified from inserting into the cradle, and max.5 patterns are available.
Not available for AE4000-SW~AE6300-SW
Test jumper(TJ)
With the breaker taken out of its cradle, this device enables the breaker to be electrically opened and closed, and the operating sequence to be checked. 3m length of cable is equipped as standard shipment.
A
D
C
F
E
B
3
Power supply module
This module provides control source for
DISPLAY module,Trip indicator and several indicators (LEDs).
(Even when the control power source is off, the function of over current protection and ground fault protection are effective.)
There are two types of power supply modules, one is only of power supply function, the other is power supply function with output contact (6 contacts).
1
Main setting module
This module provides the function of over current protection.
It is possible to select the three setting module according to application. (see page 21-26)
Neutral protection of rated current (100%) function is standard at 4 pole breaker.
2
Optional setting module
(option)
Additional functions and characteristics can be selected by optional setting modules.
H
G
F
A
B
C
Load current LED
(standard)
This indicator displays the maximum current of phase.
D
E
Display
(option)
Several measuring data (current, voltage, power etc) and alarms can be displayed with this module.
Extension module
(option)
This module is required when installed VT unit, display module and each interface unit.
RUN LED, ERR. LED
(standard)
This indicator displays the ETR situation (Run or Error)
Trip indicator LED
(standard)
This indicator displays the trip cause.
F
Pre-alarm(PAL)
(standard)
This indicator displays the Pre-Alarm situation when exceed the setting current. When it installed power supply module with contact, the output contact of Pre Alarm is available.
* The output is reset when the electric current goes below the set level after an alarm is set off.
G
RESET button
(standard)
When push this reset button, trip indicator, and Pre-Alarm will be reseted. And when the instantaneous test by
MITSUBISHI special tester and push this reset button, as a result of LTD and STD function become ineffective.
H
TEST terminal
(standard)
This terminal already installed as standard. This terminal is used for testing by the field test device (Y-2000). (see page 30)
OCR alarm (AL)
(standard)
When it happen to trip by over current, ground fault ( GFR ) and Earth leakage ( ER ), it issue a warning alarm.
Neutral pole overcurrent protection (NP)
(standard)
When harmonics in load current are large, the current on neutral pole exceeding rated current may flow. Harmonics may cause some troubles. Neutral pole overcurrent protection prevents them by operating at 100% of rated current on neutral pole.
MCR:Making current release
(option)
Just under the breaker closing operation ( from open to close ), Instantaneous characteristic become effective, but after closing the breaker, instantaneous characteristic become ineffective.
When you order the MCR switch, MCR switch is built in the main body.
If MCR switch is built in the main body and the adjust dial of INST/MCR on main setting module is set the MCR position,MCR function become effective.
TAL
(option)
When the temperature of main contacts exceed normal temperature level, temperature alarm is indicated at LED ( on main setting module ) and output by contact ( only installed power supply with output contact ).
If TAL is installed in the breaker according your order, Temperature alarm ( LED ) function become effective.
When the temperature goes down within normal tempter level, the temperature alarm will be reset.
NCT
(option)
Neutral CT is required for Ground fault or Neutral pole protection, when 3 pole breaker is used for 3 phase 4 wires system.
ZCT
(option)
ZCT is required for a few amperes earth leakage protection, and is combining ER plug. (see page 28)
Characteristic table
2
1
NA
Nothing
G1
Ground fault
E1
Earth leakage
AP
2nd additional Pre-alarm
N5
Neutral pole
50% protection
WS
General use
LTD+STD+
INST/MCR
WM
Generator protection use
LTD+STD+
INST/MCR
WB
Special use
INST/MCR
Power supply module
Type Rating
3 alarm output
P1
P2
P3
P4
P5
100-240V AC • DC
24-60V DC
100-240V AC
100-125V DC
24-60V DC
100-240V DC
Nothing
Nothing
6 output contacts
6 output contacts
6 output contacts (SSR)
Note1:
Note2:
Over current protection and ground fault protection operates without control power source.
Factory setting of 6 output contacts is as follows.
➀
LTD
Self-holding
➁
STD/INST
Self-holding
➂
G1/E1/AP
Refer to lower table
➃
PAL
Automatic reset
➄
TAL
Automatic reset
➅
ERR
Automatic reset
ETR dial set G1 E1
TRIP side Self-holding Self-holding
ALARM side
Automatic reset
Automatic reset
AP
—
Automatic reset
Self-holding:
The output is maintained until it resets.
Automatic reset:
The output will be reset if it backs to normal condition.
CT rating table
Contact capacity(Type code P3, P4)
Voltage(V)
Current (A)
Resistive load cos
φ=1.0
Inductive load cos φ=0.4
L/R=7ms
AC
DC
240
120
125
30
1
1
0.1
1
0.5
1
0.05
1
Current capacity(Type code P5)
Voltage(V)
AC
DC
240
120
240
30
Normal current
0.1A
0.1A
0.1A
0.1A
Peak inrush current
0.3A
0.3A
0.3A
0.3A
ON resistance
(max.)
5 Ω
5 Ω
5 Ω
5 Ω
AE630-SW AE1000-SW AE1250-SW AE1600-SW AE2000-SWA
630A 1000A 1250A 1600A 2000A
250A 315A 500A 1250A 1600A
AE2000-SW AE2500-SW AE3200-SW AE4000-SWA
2000A 2500A
Note1: AE630-SW and AE2000-SW has low rating type.
Please refer to the “Ordering information sheet.” (Page 57-59)
Note2: Low rating type of AE630-SW is not available for the ground fault protection.
Note3: As for details of ratings, refer to page 9 and page 10.
3200A 4000A
AE4000-SW
4000A
AE5000-SW
5000A
AE6300-SW
6300A
Electronic trip relay(ETR) type code
●
Main setting module
WS1, WB1, WM1 AE630–1600-SW,
AE2000–3200-SW,
AE4000-SW
WS2, WB2, WM2 AE2000-SWA,
AE4000-SWA,
AE5000-SW
WS3,WB3,WM3 AE6300-SW
●
Optional setting module
G1: Ground fault protection
N5: Neutral pole 50% protection
E1: Earth leakage protection
AP: 2nd Additional Pre-alarm
NA: Without optional setting
●
Power supply
P1: AC
•
DC100-240V
P2: DC24-60V
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
P5: DC100-240V with output contact (SSR)
WS : General use
WM : Generator protection use
WB : INST/MCR only
Additional function
Extension module(EX1)
Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Network
BIF-CC
BIF-PR
BIF-MD
Temperature alarm(TAL)
MCR switch(MCR-SW)
G
D
E
F
B
A
L
H
I
J
K
A Trip indicator LED
B Pre-alarm LED
C Temperature alarm LED
D Load current LED
E RUN LED
F ERR. LED
G Current setting dial
H Uninterrupted current setting dial
I LTD time setting dial
J STD pick-up setting dial
K STD time setting dial
L INST/MCR pick-up current setting dial
M Optional setting module
(P.27~29)
N Pre-alarm current setting dial
O RESET button (TEST L/S LOCK button)
P TEST terminal
C
M
Note: The figure shown WS type with G1 plug.
G1 is option.
O
P
N
Relation of setting dial
In (CT rating) Ir
Ig
(P.27)
Iu
Isd
Ii
Ip
Ip2
(P.29)
Load current LED
(60, 80, 100%, OVER)
Adjustable setting range
No.
Setting item Mark Adjustable setting range Accuracy
Factory default value
G Current setting Ir 0.5 ~ 1.0
(0.05step) x In (CT rating) — 1.0
H
I
Uninterrupted current
LTD time
Iu
T
L
0.8 ~ 1.0
x Ir (0.02step), Pick-up current : 1.15 x Iu
12–25–50–100– 150 s at Iu x 2
1.05 x Iu…Non Pick-up
1.25 x Iu…Pick-up
± 20%
1.0
150
J
K
L
N
—
STD pick-up current
STD time
INST/MCR pick-up current
Pre-alarm current
Pre-alarm time
Isd
Tsd
1.5–2–2.5–3–4–5–6–7–8–9–
0.5
10 x Ir
–0.4–0.3–0.2–0.1–0.06–0.06–0.1–0.2–0.3–0.4–0.5s
(I 2 t ON) (I 2 t OFF) at Isd x 1.5
AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW
AE4000-SW
16 -12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir
(INST) (MCR)
WS1
± 15%
± 20%
It operates in the range between 0.04 and 0.08s when the time set at 0.06s.
10
0.5 (I 2 t ON)
WS1…16 (INST)
Ii
AE2000-SWA, AE4000-SWA
AE5000-SW
12 -10-8-6-4-2-2-4-6-8-10-12
(INST) (MCR)
x Ir
WS2
± 15% WS2…12 (INST)
AE6300-SW
10 -8-6-4-2-2-4-6-8-10
(INST) (MCR)
x Ir
WS3
WS3…10 (INST)
Ip
Tp
Iu x 0.68 ~ 1.0 (0.04step) –
1/2 T
L
at Iu x 2 (after 1/2 T
L
OVER
, PAL contact output turns on.)
± 10%
± 20%
OVER
—
Upper figure and table denote the case optional MCR function is included.
■Operating characteristic curve (for general use : WS)
100
60
50
40
30
20
500
400
300
200
5000
4000
3000
2000
1000 PAL current : Ip
Iu x 0.68~1.0(0.04step)-OVER
±10%
Uninterrupted current : Iu
0.8~1.0 x Ir(0.02step)
LTD Pick-up
1.05 x Iu…Non pick-up
1.25 x Iu…Pick-up
10
5
4
3
2
1
.5
.4
.3
.2
PAL time : Tp
T
L
/2
±20%(at Iu x 2)
STD pick-up current : Isd
Ir x 1.5-2-2.5-3-4-5-6-7-8-9-10 ±15%
STD time : Tsd Note1
0.06-0.1-0.2-0.3-0.4-0.5(s)
±20%
(at Isd x 1.5)
.1
.1
.05
.04
Current
LTD Pick-up, Ip…% of Uninterrupted current Iu
I 2 t ON
(ramp)
I 2 t OFF Iu, Isd, Ii………% of Current setting Ir
.03
.02
Note1 When Tsd="0.06"setting,operating time is 0.04~0.08s.
I 2 t is selectable ON or OFF.
INST/MCR pick-up current : Ii
Ir x 2-4-6-8-10-12-16
±15% WS1
Ir x 2-4-6-8-10-12
±15% WS2
Ir x 2-4-6-8-10
±15% WS3
Max. breaking time
(In case of AE4000-SW~
6300-SW, it is 0.05s)
.01
1 2 5 10 20 50 100 125 150 current (%)
200 500 1000 1600 2000 5000
Note :
The slope of LTD curve can be changed easily in case a relay for protective coordination (WF relay) is used instead of WS relay.
As for the details about WF relay, please make inquiries.
.01
10000
.05
.04
.03
.02
2
LTD time : T
L
12-25-50-100-150(s)
±20%
(at Iu x 2)
1
50
40
30
20
1
(h)
40
30
20
15
10
8
(min)
6
4
With MCR
10
.5
.4
.3
.2
5
4
3
2
(s)
1
D
E
F
B
A
C
K
G
H
I
J
A Trip indicator LED
B Pre-alarm LED
C Temperature alarm LED
D Load current LED
E RUN LED
F ERR. LED
G LTD pick-up current
H LTD time setting dial
I STD pick-up setting dial
J STD time setting dial
K INST/MCR pick-up current setting dial
L Optional setting module
(P.27~29)
M Pre-alarm current setting dial
N RESET button (TEST L/S LOCK button)
O TEST terminal
Note: The figure shown WM1 type with G1 plug and Display (DP1).
G1 and DP1 are options.
L
O
N
Relation of setting dial
In (CT rating) Ir (Fixed)
Ig
(P.27)
I
L
Isd
Ii
Ip
Ip2
(P.29)
Load current LED
(40, 60, 80, 100%)
M
Adjustable setting range
No.
Setting item
— Current setting
Mark
Ir
Adjustable setting range
0.63 ~ 1.0 x In (Adjust by factory : Fixed)
Accuracy
—
G
H
LTD pick-up current
LTD time
I
STD pick-up current
I
L
T
L
1.0–1.05–1.1– 1.15
–1.2 x Ir
15– 20 –25–30–40–60s at I
L
x 1.2
± 5%
± 20%
1.15
20
J
K
M
—
STD time
INST/MCR pick-up current
Pre-alarm current
Pre-alarm time
Isd 1.5–2–2.5–3–3.5–4–4.5– 5 x Ir
± 15%
5
Tsd
0.5
–0.4–0.3–0.2–0.1–0.06–0.06–0.1–0.2–0.3–0.4–0.5s
(I 2 t ON) (I 2 t OFF) at Isd x 1.5
AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW
AE4000-SW
16 -12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir
(INST) (MCR)
WM1
± 20%
It operates in the range between 0.04 and 0.08s when the time set at 0.06s.
0.5 (I 2 t ON)
WM1…16 (INST)
Ii
AE2000-SWA, AE4000-SWA
AE5000-SW
12 -10-8-6-4-2-2-4-6-8-10-12
(INST) (MCR)
x Ir
WM2
± 15%
WM2…12 (INST)
AE6300-SW
10 -8-6-4-2-2-4-6-8-10
(INST) (MCR)
x Ir
WM3
WM3…10 (INST)
Ip
Tp
I
L
x 0.68 ~ 1.0 (0.04step) –
1/2 T
L
at I
L x 1.2 (after 1/2 T
OVER
L
, PAL contact output turns on.)
± 5%
± 20%
OVER
—
Upper figure and table denote the case optional MCR function is included.
Pre-alarm current “OVER” setting is equal to 1.0.
Factory default value
Comply with ordering sheet
■Operating characteristic curve (for generator protection use : WM)
I I
Pre-alarm current : Ip
L x 0.68 ~ 1.0(0.04step)
±10%
LTD pick-up current : I
1.0-1.05-1.1-1.15-1.2
L
±5%
LTD time : T
L
15-20-25-30-40-60(s)
±20%
(at I
L x 1.2)
Pre-alarm time : Tp
T
L
/2
±20%(at I
L
x 1.2)
STD pick-up current : Isd
Ir x 1.5-2-2.5-3-3.5-4-4.5-5
±15%
STD time : Tsd Note1
0.06-0.1-0.2-0.3-0.4-0.5(s)
(at Isd x 1.5)
±20%
I I
L
, Isd, Ii …… % of Current setting Ir
Ip…% of LTD pick-up current I
L
Note1 When Tsd="0.06"setting,operating time is 0.04~0.08s.
I I
I I
I I t ON
(ramp)
INST/MCR pick-up current : Ii
Ir x 2-4-6-8-10-12-16
Ir x 2-4-6-8-10-12
Ir x 2-4-6-8-10
±15% WM1
±15% WM2
±15% WM3
B
A
E
F
D
C
K
J
G
H
A Trip indicator LED
B Pre-alarm LED
C Temperature alarm LED
D Load current LED
E RUN LED
F ERR. LED
G Current setting dial
H INST/MCR pick-up current setting dial
I Pre-alarm current setting dial
J RESET button
K TEST terminal
Relation of setting dial
In (CT rating) Ir
Ig
(P.27)
Ii
Ip
Ip2
(P.29)
Load current LED
(60, 80, 100%, OVER)
I
Adjustable setting range
No.
Setting item Mark Adjustable setting range
G
H
I
–
Current setting
INST/MCR pick-up current
Pre-alarm current
Pre-alarm time
Ir
Ii
Ip
Tp
0.5 ~ 1.0
(0.05step) x In (CT rating)
AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW
AE4000-SW
16 -12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir
(INST) (MCR)
WB1
AE2000-SWA, AE4000-SWA
AE5000-SW
12 -10-8-6-4-2-2-4-6-8-10-12
(INST) (MCR)
x Ir
WB2
AE6300-SW
10 -8-6-4-2-2-4-6-8-10
(INST) (MCR)
x Ir
WB3
Ir x 0.68 ~ 1.0 (0.04step) – OVER
75s at Ir x 2 (after 75s, PAL contact output turns on.)
Upper figure and table denote the case optional MCR function is included.
Accuracy
—
Factory default value
1.0
± 15%
± 10%
± 20%
WB1…16 (INST)
WB2…12 (INST)
WB3…10 (INST)
OVER
—
5000
4000
3000
2000
1000
500
400
300
200
100
60
50
40
30
20
■Operating characteristic curve (for special use : WB)
Pre-alarm current: Ip
Ir x 0.68
~
1.0(0.04step)-OVER
±10%
Pre-alarm time: Tp
75s
±20% at Ir x 2
.5
.4
.3
.2
.1
10
5
4
3
2
1
INST/MCR pick-up current: Ii
Ir x 2-4-6-8-10-12-16
±15% WB1
Ir x 2-4-6-8-10-12
±15% WB2
Ir x 2-4-6-8-10-
±15% WB3
.05
.04
.03
.02
.01
1
Current Ip, Ii …… % of Current setting Ir
2 5 10 20 50 100 125 current(%)
200
Max. time of let-through current
Max. Setting of
External OCR
Up to I cw
5
4
3
2
(s)
1
Up to I cw
.5
.4
.3
.2
2
1
50
40
30
20
1
(h)
40
30
20
15
10
8
(min)
6
4
10
.1
500
Max. breaking time
(In case of AE4000-SW~
6300-SW, it is 0.05s)
1000 1600 2000 5000
.01
10000
.05
.04
.03
.02
Accessories
Ground fault protection(GFR)
The ground fault protection (GFR) of several hundred amperes is possible. This function can be selected for trip and alarm (no trip). Power supply is necessary for this function, even if there is not power supply, it can function at 0.2xIn or higher.
Setting item
GFR pick-up current
GFR time alarm output
Mark Adjustable setting range
Ig
Tg
0.1-0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.91.0
x In
3 -1.5-0.8-0.5-0.3-0.15-<0.1 - <0.1-0.15-0.3-0.5-0.8-1.5-3s
TRIP ALARM
(at 1.5 x Ig)
Accuracy
Factory default value
±20% 1.0
±20%
3s (TRIP)
— TRIP side : Self-holding/ALARM side : Automatic reset —
TRIP side
(Self-holding)
Neutral CT(NCT)
Only use for AE-SW
The Neutral CT is used for ground fault protection when the 3 pole breaker is used on a 3 phase 4 wires system and for over current protection on N phase. Please use this CT in combination with ground fault protection (GFR). As for outline dimensions, refer to page 50.
The length of the cable (attached) for NCT is 2m.
GFR function block diagram (In case of 4pole breaker)
ACB
Alarm contact output
513
544
Block diagram with NCT function
ETR
Alarm contact output
513
544
ETR
P1
P2
Control power supply
ACB
P1
P2
Control power supply
NCT
NCT type name
ACB type name / CT rating
AE630-SW 630A
AE1000-SW 1000A
AE1250-SW 1250A
AE1600-SW 1600A
AE2000-SWA 2000A
AE2000-SW 1250A
AE2000-SW 1600A
AE2000-SW 2000A
AE2500-SW 2500A
AE3200-SW 3200A
AE4000-SWA 4000A
As for outline dimensional drawing, refer to page 50.
Applicable NCT type name
NCT06
NCT10
NCT12
NCT16
NCT20
NCT25
NCT32
NCT40
Ground fault protection characteristics
30
20
10
8
6
5
4
3
2
0.1
Pick-up current : Ig
In x 0.1~1.0
±20%
(0.1step)
3.0 ±20%
1.0
1
Ground fault time : Tg
< 0.1-0.15-0.3-0.5-0.8-1.5-3.0s
.5
.4
.3
.2
.1
0.15
±20%
<0.1
(0.04~0.1)
.05
.04
.03
.02
10 20 50 100 150 200 300
Ground fault current (% of CT rating In)
500 1000
Earth leakage protection(ER)
By combining the ETR with earth leakage protection (ER) and External ZCT, earth leakage protection is possible. Earth leakage protection, earth leakage tripping and earth leakage alarm can be selected. Control supply is necessary for this function.
Setting item
ER pick-up current
ER time alarm output
Mark Adjustable setting range
I Δ n 1A-2A-3A-5A10A
Accuracy
Factory default value
+0%
–30%
10A
Te
—
3 -1.5-0.8-0.5-0.3-0.15-<0.1 - <0.1-0.15-0.3-0.5-0.8-1.5-3s
TRIP ALARM
(at 1.5 x I Δ n)
±20%
3s (TRIP)
TRIP side : Self-holding/ALARM side : Automatic reset —
TRIP side
(Self-holding)
External ZCT
This option is used to detect several amperes of earth leakage when use in combination with a electronic trip relay that has the earth leakage tripping (ER) option.
Two methods are available. The first is where the all load conductors pass through the ZCT.
The other method uses a smaller ZCT through which the supply transformer's ground wire passes through to earth.
ZCT for load circuit
ZCT type name
ZCT163
ACB type name
AE630-SW ~ AE1600-SW 3-pole
ZCT323
AE630-SW ~ AE1600-SW 4-pole
AE2000-SW ~ AE3200-SW 3-pole
ZCT324 AE2000-SW ~ AE3200-SW 4-pole
As for outline dimensions refer to page 50. Make choice of suitable ZCT in comformity to the BUSBAR size.
ER function block diagram (for load circuit method)
Earth leakage protection characteristics
30
ZCT for transformer ground wire
ZT15B ZT30B ZT40B ZT60B ZT80B ZT100B
ACB
20
ZCT
Pick-up current : I Δ n
1-2-3-5-10A
+0
-30%
513
544
Alarm contact output
ETR with ER
Z1
Z2
P1
P2
Control power supply
10
8
6
5
4
3
2
1A
3.0
±20%
10A
1 ER function block diagram (transformer ground wire method)
ACB
Earth leakage protection operating time :Te
<0.1-0.15-0.3-0.5-0.8-1.5-3.0s
ETR with ER
.5
.4
.3
.2
ZCT
Z1
Z2
513
544
Alarm contact output
P1
P2
Control power supply
.1
0.15
±20%
<0.1
(0.04~0.1)
.05
.04
.03
.02
0.7
1 2 3 5 7 10
Earth leakage current (A)
20 50 100
Accessories
2nd Additional Pre-alarm (AP)
The Pre-Alarm (1st) function already installed in standard breaker, the 2nd additional Pre-Alarm function can be installed as option, thereby it is possible to monitor (observer) electric circuit in more detail by 2nd additional Pre-Alarm function.
Setting item Mark
2nd Additional
Pre-alarm pick-up current
Ip2
Adjustable setting range Accuracy
Factory default value
0.5-0.6-0.7-0.8-0.84-0.88-0.92-0.961.0
x Iu WS
±10%
WS
0.5-0.6-0.7-0.8-0.84-0.88-0.92-0.961.0
x I
L
WM
±5%
WM
1.0
2nd Additional
Pre-alarm time
Tp2
0.9
-0.8-0.7-0.6-0.5-0.4-0.3 x T
L
- 5-10-15-20-30-40-60s
(x T
L
) (FLAT)
±20%
0.9 (x T
L
)
Pre-alarm timing chart
Current
Ip
PAL LED
PAL OUT
(contact output)
Blinking
1/2 T
L
Current
Lighting
ON OFF
Neutral pole 50% protection(N5)
Neutral pole overcurrent protection (operating at 100% of rated current) come already eqipped with
ETR as standard features.
But if you would like to operate at 50% of rated current on neutral pole, neutral pole 50% protection is availabe with this optional module unit.
MCR switch (MCR-SW)
If MCR switch is built in the breaker and the dial for INST/MCR on Main setting module is set to the range of MCR position, MCR function is operative.
MCR function:
During a closing operation of the breaker, Instantaneous characteristics is operative.
And it becomes inoperative when the breaker is in the closed position.
Temperature alarm (TAL)
If TAL sensor is built in the breaker, temperature alarm is operative. When the temperature of main contact exceeds normal level, temperature alarm is indicated by LED on main setting module and also the output contact is made energize if power supply with output contact is installed.
It is possible to know temperature rising which is caused by wear of main contact because TAL sensor is installed near main contact. When the temperature of main contact goes down to the normal level, temperature alarm turns off automatically.
Field test device (Y-2000)
The electronic trip relay can be checked by this field test device when the breaker is at test position or disconnect position. The breaker will trip when tested with this device.
Y-2000 specification
TEST ITEM
TEST SIGNAL RANGE
OUTLINE DIMENSION
TIMER
POWER SUPPLY
LTD,STD,INST,GFR,PAL
1% ~ 2500%
230(W) x 120(H) x 290(D)
0.000 ~ 999.999s
100 – 240V AC 50 / 60Hz
Additional functions
By adding the extension module unit in ETR, additional functions like measuring, display and communication become available.
List of extension unit
Name
Extension module
Display module (relay attachment)
Display module (panel attachment)
VT unit
CC-Link ® interface unit
PROFIBUS-DP interface unit
MODBUS ® (RS-485) interface unit
I/O unit
Drawout position switch
Type
EX1
DP1
DP2
VT
BIF-CC
BIF-PR
BIF-MD
BIF-CON
Description
Base module for display and interface function (indispensable)
Display module for ETR
Display module for panel board
Module for measuring of voltage, active power and active energy
Interface unit for CC-Link ®
Interface unit for PROFIBUS-DP
Interface unit for MODBUS ® (RS-485)
Module for breaker remote control (Interface unit is required)
BIF-CL
Switch for detecting the drawout position of the breaker
(Interface unit and I/O unit are required.)
Selection samples of additional function modules
Name
Extension module
Display
Additional function
Type
EX1 DP1 or/and DP2
Load current Display
Voltage
Power
Energy
Harmonics current etc.
Communication CC-Link ®
PROFIBUS-DP
MODBUS ®
Display &
Communication
CC-Link ®
PROFIBUS-DP
MODBUS ®
Display
Communication CC-Link ®
PROFIBUS-DP
MODBUS ®
Display &
Communication
CC-Link ®
PROFIBUS-DP
MODBUS ®
VT unit
VT BIF-CC
( :required optional modules)
Interface unit
BIF-PR BIF-MD
DP2
(on the Panel)
DP1 EX1(inside breaker)
VT unit
(placed separately)
BIF-CC BIF-PR BIF-MD
Interface unit (placed separately)
Electronic trip relay(ETR) type code
●
Main setting module
WS1, WB1, WM1 AE630–1600-SW,
AE2000–3200-SW,
AE4000-SW
WS2, WB2, WM2 AE2000-SWA,
AE4000-SWA,
AE5000-SW
WS3,WB3,WM3 AE6300-SW
●
Optional setting module
G1: Ground fault protection
N5: Neutral pole 50% protection
E1: Earth leakage protection
AP: 2nd Additional Pre-alarm
NA: Without optional setting
●
Power supply
P1: AC•DC100-240V
P2: DC24-60V
P5: DC100-240V with output contact (SSR)
WS : General use
WM : Generator protection use
WB : INST/MCR only
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
Additional function
Extension module(EX1)
Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Network
BIF-CC
BIF-PR
BIF-MD
Temperature alarm(TAL)
MCR switch(MCR-SW)
Wire system (when EX1 is specified)
EX1
3 φ3W
3
φ4W
Normal connection
Inverse connection
Extension module (EX1)
This is the base module that provides various additional functions with combining Display module
(DP1 / DP2), Interface unit (BIF-CC / BIF-PR / BIF-MD) and VT unit (VT).
1 Various measuring elements, high measuring accuracy
By adopting high-performance ASIC, various measuring elememts (load current, voltage, energy, harmonics, etc.) and high measuring accuracy are attained. Refer to page 34 for more details.
2 Communication function
2 display modules and 1 interface unit can be connected simultaneously with its advanced internal communication.
Display module (DP1/DP2)
This is the module that displays and sets various information, for example, displays of measurement, trip and alarm, setting of output contacts and so on.
1 Multi display of measuring element
It enables to easily monitor the comparison of each measuring element with its multi display
(4 phases multi display of load current and voltage) on one screen.
2 Two-color back light
Under trip or alarm, back light color changes from green to red automatically, which visually shows an abnormal situation.
3 Graphical display
By adopting dot matrix type LCD, graphical display such as bar graph display of load current, harmonic currents and characteristic curve is available.
There are 2 types of display module. One is the ETR attachment type (DP1). Another is the panel attachment type (DP2), which can be connected to extension terminals of control circuit with 2m cable. 2 units of display modules (DP1 and DP2) can be attached on one breaker.
(As for outline dimensions of DP2, refer to page 51.)
Note;
●
●
Extension module (EX1) is required.
VT unit (VT) is required to display the measured data except load current.
VT unit (VT)
VT unit enables to measure voltages, powers, energies, harmonic currents and etc.
by connecting the ETR with Extension module (EX1).
(outline dimensions are shown in page 52.)
Note;
●
The length of the cable attached for VT unit is 2m.
Network
2
BIF-CC (CC-Link ®)
Interface unit (BIF-CC/BIF-PR/BIF-MD)
These Interface units can expand the future possibility in various communication and Intelligent control.
1 Applicable to various open networks.
These units are applicable to various open network systems such as CC-Link ® ,
PROFIBUS-DP and MODBUS ® (RS-485), which can be built in easily.
2 Intelligent control by Multi-data communication
It comes into being the Intelligent control by Multi-data communication through these interface units to PLC/SCADA, which transfer the measurement Information, setting values, error information and trip and alarm informations.
Personal
Computer
MELSECNET/10
Interface card
By using various application softwares for PLC, users can also connect to the network SCADA system.
MELSECNET/10
CC-Link® / PROFIBUS-DP / MODBUS®
BIF-PR (PROFIBUS-DP)
BIF-MD (MODBUS ® (RS-485))
Interface
Unit
I/O Unit
PLC
Eco Monitor Pro ME110NSR
MDU
AE-SW
The length of the cable for interface unit is 2m.
Note:
●
●
Extension module (EX1) is required.
VT unit (VT) is required to transmit the measured data except load current.
Note: Some device types are excluded.
BIF-CON
I/O unit (BIF-CON)
The Input & Output Controlling Unit (BIF-CON) is available for the remote controlling and remote monitoring of the breaker condition through the various network systems.
With this BIF-CON unit in addition to the Interface Unit, it become possible to control the breaker remotely, like a ON or OFF operations or Spring-charging.
Function
Control
Monitor
Description
Breaker ON operation
Breaker OFF operation
Note
1a contact for Closing coil (CC)
1a contact for Shunt trip device (SHT)
(not applicable for AC380-500V rating)
Spring charge 1a contact for Motor charging (MD)
Digital Input (DI) monitoring
For BIF-CC and BIF-MD, Max. 3 contacts monitoring are available.
For BIF-PR, 1 contact monitoring is available.
Drawout position switch (BIF-CL)
With this Drawout position switch (BIF-CL) in addition to Interface unit and I/O unit (BIF-CON), the remote monitoring of draw-out position become available in case of the breaker draw-out type.
Function
Monitor
Description Note
Breaker Drawout position Position : Connect or Test or Disconnect
BIF-CL
: can be displayed by DP1/DP2 : can be displayed and set by DP1/DP2
Combination sample
+ + +
Type
➀ ➁ ➂
Note 1)
;EX1;DP1(;DP2)
➀ ➁ ➂
Note 1)
;EX1;DP1(;DP2),VT
➀Main setting module
➁Optional setting module
➂Power supply
Measurement
Load current ( ±2.5%)
Leakage current ( ±15%) Note 4)
Voltage ( ±2.5%)
Power (active,reactive,apparent) ( ±2.5%)
Power factor ( ±5%)
Energy (active,reactive) ( ±2.5%)
Harmonics current ( ±2.5%)
Frequency ( ±2.5%)
Trip history
LTD
STD
INST
GFR
ER
UVT
Alarm history
PAL1
PAL2
OVER
WS
NA AP G1 E1
WM
NA AP G1 E1
P1~P5
Note 2)
GFR
EPAL
ER
TAL
Note 3)
Characteristic setting (panel attachment product [DP2] only)
LTD
STD
INST
PAL1
PAL2
GFR
EPAL
ER
Setting
Contact outputs setting change
Date & Time
Demand time
Alarm holding method
Reset
Trip and alarm information
Measurement information (min. and max. values)
ETR information
Main / Optional setting module information
Error information
CT rating (In)
Phase line method
Normal connection or reverse connection
WB
NA AP G1 E1
WS
NA AP G1 E1
WM
NA AP G1 E1
P1~P5
WB
NA AP G1 E1
(3.5...19th)
Note 2)
Note 3)
Note 1 ) 2 units of display modules can be attached.
Note 2 ) Display is available only when UVT module is attached.
Note 3 ) Display is available only when TAL sensor is attached.
Note 4 ) Included the accuracy of ZCT.
Electronic trip relay circuit diagram
Upper side terminal
➀
➁
Test connector
➂ V2+
0V
V1+
➃
ASIC
Constant voltage circuit
Microprocessor
Setting input
➄
W.D.T.
Electronic trip relay (ETR)
➅
Characteristic Setting module
A/D
CPU
I/O
Trip coil
➆
Load current LED
60-80-100-OVER
PAL LED
RUN, ERR. LED
Trip indicator LED
V2+
0V
➇ Power supply with contact output
554
564
574
RESET
CIRCUIT
Control power circuit
FG
RS1
RS2
P1
P2
P4
513
524
534
544
N1
N2
Z1
Z2
N
Lower side terminal
➀ Power supply CT
Energy is supplied for the operation of the overcurrent tripping and ground fault tripping(GFR) function of the electronic trip relay.
➁ Current sensor coil
The current in each phase flowing through in the breaker is detected. A air core coil which has good linearity is achieved.
➂
Power supply circuit
This part convert power supply CT energy to constant voltage for respective circuits in the ETR.
➃ ASIC
This amplifies signal detected by the current sensor coil, and detects ground fault current by vector composition.
➄ Microprocessor
The microprocessor integrates each phase current waveforms from the ASIC and performs processing for overcurrent protection and others.
➅ Characteristic setting module
The module for the characteristic setting of the ETR.
➆ Several LEDs
The load current LED give a figure of current in percent by CT energy.
Trip indicator and pre-alarm are indicated by control power supply.
RUN and ERR. LED indicate breaker's condition by control power supply or ten-odd percent of CT energy.
➇ Power supply with contact output
This outputs contact signal at fault cause (including pre-alarm) and at other alarms.
A control supply is necessary for this function.
Setting procedure
Press the screwdriver in the direction of the arrow to open the cover
1 Prepare a small flat tipped screwdriver.
Side view of the flat tip
ETR cover
Operating hole for resetting
(XI u )
Sealing hole
2 Insert the flat tipped screwdriver into the opening of the ETR cover.
Then, lightly turn the screwdriver to the upside as shown in the left figure, and the ETR cover will open.
3 There are two kinds of switches for characteristics setting and for trip indicator reset. They should be used as follows.
➀ Adjustable in steps
Rotary code switch is used. Do not set the switch at points between steps. The setting value is same when the switch is positioned at the thick line. (Set the switch with a torque of
0.02N
• m or below.)
➁ Push-button
This is for temporary operation, and press it with force of 3N or less.
➀
Adjustable in steps
➁
Push-button
4 When the characteristic is set up, use a device like a field tester, etc to make sure that the required characteristic has been set.
5 At sealing, seal the ETR cover by using the sealing hole at the top of the ETR cover.
Sealing hole
● The following diagram shown accessories fully equiped.
L1 L2 L3 N
Extension terminals
Power supply
Less than 2m
RS1 RS2 513 P1 P2 97 C1 A1
See Fig.1.
D2 D1 413 U1
Electronic trip relay(ETR)
Reset circuit Power circuit
Alarm contacts
SHT CC
UVT M
Main circuit
N1 N2 Z1 Z2
NCT * ZCT *
* Voltage forbid to be applied
FG
Dielectric test forbidden
P4 574 564 554 544 534 524 98 C2 A2 DT2
Short bar
DT1 414 U2
Open to trip
(less than 2m)
Electronic trip relay Control power circuit / alarm contact
OCR alarm
Electrical operation circuit
Terminal description
13
11
14
12
U1 U2
413 414
~
~
53
51
54
52
Auxiliary switch "a"
Auxiliary switch "b"
Motor charging
Charged signal
D1
DT1 DT2
A1
D2
A2
Voltage Input terminal of UVT
Trip terminal of UVT (Remote trip)
Closing coil
Shunt trip C1 C2
97
P1
P4
98
P2
OCR alarm
Power supply for ETR
FG of power supply (FG:Frame Ground)
Alarm reset (Trip cause LED, alarm contact) RS1 RS2
513
Z1
, 524 ~ 574
Z2
Alarm contacts
For external ZCT
For Neutral CT
(Note) N1 N2
Extension terminals
For external display DP2
For Interface unit
For VT unit
Note; Do not connect the NCT type CW-40LM (for AE-SS series).
CC
M
UVT
AX
AL
CLS
SBC
CL
Accessory Symbols
SHT Shunt tripping device
Closing coil
Motor(Motor charging device)
UVT coil
Auxiliary switch
OCR alarm switch
Charge limit switch
Shorting b-contact
Cell switch
Internal wiring
External wiring (user's wiring)
Control circuit connecter (drawout type)
51 41 31 21 11 53 43 33 23 13
Breaker
341 331 321 311
52 42 32 22 12 54 44 34 24 14
Breaker
344 342 334 332 324 322 314 312
Cell switch
Auxiliary switch(normal close) Auxiliary switch(normal open)
Fig.1
UVT controller wiring
100-120V AC type
200-240V AC type
DC types
380-460V AC type input input
D2 D1
+
IN2 IN1 external unit
OUT4 OUT3
D2 D1
Cell switch
Note;
● On the drawout type, the cables should have the length which allow the control circuit terminal block to be moved to the left or right by 5mm.
●
When a coil load is connected in the same control circuit as the ETR, surge absorbers are required to absorb the surge voltage.
● OCR alarm (AL)
The contact output of the OCR alarm(Standard type AL) is the one-pulse output and the output time is 30~50ms.
For this reason, this output needs self-holding circuit.
●
Closing coil (CC)
As CC is one-pulse driven, it is not necessary to insert AXb for burning prevention purposes.
Inserting AXb will cause anti-pumping function to be ineffective.
●
Under voltage trip device (UVT)
Use the switch that can open and close DC150V, 0.5A to remote trip.
Remote trip terminal has short bar at shipment, so remove it before using this function.
Disconnect the voltage input wires during dielectric testing of main circuit.
● voltage. (longer than 1sec.)
Drawout type AE630-SW,AE1000-SW, AE1250-SW, AE1600-SW
(mm)
Front view
Operating panel center Control terminal
(M3.5 screw)
150 235(150)
228
3P 4P
Neutral pole
Aperture for the drawout handle
Side view
Disconnected 54
Test 35
15
Front face of control terminal
Lifting hook hole
283
Horizontal terminal
(standard)
42.5
*200
149
4φ14
234(149)
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
Panel
48
452
Fully drawout position
40
*220
172
368
366
23
Inside of the panel
(thickness 1.6~3.2)
61
Earth terminal
M8 screw
Horizontal terminal
Operating panel center
85 85 85
Vertical terminal
Operating panel center
85 85 85
Neutral pole
50
Outline of breaker
Neutral pole
5 0
15
Outline of breaker
Vertical terminal
66
Front terminal
57 15
Neutral pole
Front terminal
Operating panel center
85 85 85
5 0
Insulation block
Outline of breaker
4P 3P
Main circuit terminal dimension
4P 3P
4P 3P
Horizontal terminal(standard)
Vertical terminal
Front terminal
38 Connecting area
15
2φ13
Drawout type AE2000-SWA
Front view
Operating panel center
150 235(150)
Control terminal
(M3.5 screw)
228
3P 4P
Neutral pole
Aperture for the drawout handle
Side view
Disconnected 54
Test 35
Front face of control terminal
Lifting hook hole
283
42.5
4-ø14
149
*200
234(149)
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
15
Panel
48
452
Fully drawout position
40
*220
172
368
366
Inside of the panel
(thickness 1.6~3.2)
23
104
Earth terminal
M8 screw
115
Operating panel center
115
10
Outline of breaker
Operating panel center
105 105
10
105
10
Neutral pole
Outline of breaker
3P
Main circuit terminal dimension
4P
38 Connecting area
15
(mm)
4φ13
Drawout type AE2000-SW, AE2500-SW, AE3200-SW
(mm)
Front view
Operating panel center
240
228
325(195)
Control terminal
(M3.5 screw)
3P 4P
Neutral pole
Aperture for the drawout handle
Side view
Disconnected 54
Test 35
Front face of control terminal
Lifting hook hole
283
Horizontal terminal
(standard)
Vertical terminal
239
42.5
*200
4φ14
324(194)
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
Horizontal terminal(standard)
Operating panel center
23
130 130 130
W
Outline of breaker
15
Panel
48
452
Fully drawout position
40
*220
368
366
172
23
61
83
Earth terminal
M8 screw
Dimensions
Type
Inside of the panel (thickness 1.6~3.2)
AE2000-SW AE2500-SW
AE3200-SW
57 T
T
20
25
(mm)
Vertical terminal
Operating panel center
130 130
23
130
T
Outline of breaker
Front terminal
Front terminal
Operating panel center
130 130
23
130
W
Insulation block
Outline of breaker
4P 3P
Neutral pole
4P 3P
Neutral pole
Main circuit terminal dimensions
Horizontal terminal(standard)
38 Connecting area
15
Vertical terminal
38 Connecting area
15
Neutral pole 4P 3P
Front terminal
34 Connecting area
15
Dimensions
Type
AE2000-SW AE2500-SW
AE3200-SW
W
95
103
(mm)
4φ13
5φ13 4φ13
Drawout type AE4000-SWA
Front view
Operating panel center
Control terminal
(M3.5 screw)
240
228
325(195)
3P 4P
Neutral pole
Aperture for the drawout handle
Side view
Disconnected 54
Test 35
Front face of control terminal
Lifting hook hole
283
Connecting busbar size
All poles:
T10xW150x4BUS/pole
42.5
*200
239
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
4φ14
324(194)
Operating panel center
190
23
190
52
10
Outline of breaker
Note) 11
15
Panel
452
Fully drawout position
48
40
*220
368
366
172
23
109
Earth terminal
M8 screw
Inside of the panel (thickness 1.6~3.2)
52
10
Operating panel center
170 170
43
170
Outline of breaker
Note) 11
(mm)
197 242
Neutral pole
327 242
3P 4P
Note) Spacers are not required when fastening connecting conductors (T10). The necessary contact area can be obtained with ACB terminal bent by tightening the screw.
Main circuit terminal dimension
48 Connecting area
20
5φ13.5
Drawout type AE4000-SW, AE5000-SW, AE6300-SW
28
Front view
Operating panel center
373.5
Control terminals
(M3.5 screw)
588.5(458.5)
228
3P
Neutral pole
4P
HN
28
Side view
Disconnected 54
Test 35
Front face of control terminal
283
Lifting hook hole
M12 Weld nut
Mounting angle
Insulation block
Drawout handle radius 100
15
42.5
395
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
*530
345.5
4-M12
610(480)
Aperture for the drawout handle
Fixing bolts
2-M12
*561.5(431.5)
196 262
42.5
235
Panel
48
400
Fully drawout position
262
Operating panel center
2-M12 for mounting
*431.5
W
Mounting angle
(non-magnetic steel)
172
23
Earth terminal
M8 screw
*220
368
366
123
Bus bar
Inside of the panel (thickness 1.6~3.2)
Main circuit terminal dimension
53 Connecting area
25
(mm)
25
103
28
4P
HN
3P
The mounting angle should be prepared by the customer.
4P FN type
Front view
503.5
Operating panel center
228
Control terminals
(M3.5 screw)
588.5
T
Outline of breaker
5φ13
Dimensions
Type
AE4000-SW AE5000-SW
AE6300-SW
W
100
105
(mm)
T
20
25
Neutral pole
28
Rear view
2-M12 for mounting
Neutral pole
Operating panel center
*692.5
262 262
88.5
235
262
Mounting angle
(non-magnetic steel)
*430.5
W
Drawout handle radius 100
42.5
525
*714
Side view dimensions are same as 3 pole.
399.5
6-M12
610
Aperture for the drawout handle
Fixing bolts
2-M12
*42.5
T
Fixed type AE630-SW, AE1000-SW, AE1250-SW, AE1600-SW
Front view
142
275
Operating panel center
227(142)
Control terminal
(M3.5 screw)
3P 4P
Neutral pole
4φ14
Earth terminal
M8 screw
(Left side)
228
*156
170
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
*241(156)
255(170)
Rear view
Side view
7
93.5
139
Panel
40
*175
290
288
Inside of the panel
(thickness 1.6~3.2)
31
40
Earth terminal
M8 screw
(Left side)
Neutral pole
85 85
Operating panel center
85
50
Outline of breaker
(mm)
4P 3P
Main circuit terminal dimension
38
Connecting area
17
2φ13
Fixed type AE2000-SWA
Front view Side view
142
Operating panel center
227(142)
275 Control terminal
(M3.5 screw)
3P 4P
Neutral pole
93.5
139
7
4φ14
Earth terminal
M8 screw
(Left side)
228
*156
170
*241(156)
255(170)
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
Panel
40
*175
290
288
Inside of the panel
(thickness 1.6~3.2)
31
108
Earth terminal
M8 screw
(Left side)
115
Operating panel center
115
10
Outline of breaker
Operating panel center
Neutral pole
105 105
10
10
105
Outline of breaker
(mm)
3P
Main circuit terminal dimension
4P
38
Connecting area
15
4-
φ13
Fixed type AE2000-SW, AE2500-SW, AE3200-SW
Front view
232
275
Operating panel center
Control terminal
(M3.5 screw)
317(187)
3P 4P
Neutral pole
Side view
93.5
139
7
4φ14
Earth terminal
M8 screw
(Left side)
*246
260
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
228
*331(201)
345(215)
Panel
40
*175
290
288
Inside of the panel
(thickness 1.6~3.2)
31
40
Earth terminal
M8 screw
(Left side)
Neutral pole
Operating panel center
130 130
23
130
95
Outline of breaker
(mm)
4P 3P
Main circuit terminal dimension
38 Connecting area
17
4-
φ13
Fixed type AE4000-SWA
Front view
Operating panel center
317(187) 232
275
Control terminal
(M3.5 screw)
3P 4P
Neutral pole
Side view
93.5
139
Connecting busbar size
All poles:
T10xW150x3BUS/pole
7
4φ14
Earth terminal
M8 screw
(Left side)
*246
260
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
228
Rear view
*331(201)
345(215)
Panel
40
*175
290
288
31
117
Earth terminal
M8 screw
(Left side)
Inside of the panel (thickness 1.6~3.2)
Operating panel center
152
31
Note) 11
10
23
152
Outline of breaker
Operating panel center
145 145
31
Note) 11
10
Neutral pole
30.5
145
Outline of breaker
(mm)
3P 4P
Note) Spacers are not required when fastening connecting conductors (T10). The necessary contact area can be obtained with ACB terminal bent by tightening the screw.
Main circuit terminal dimension
48 Connecting area
20
5φ13.5
Fixed type AE4000-SW, AE5000-SW, AE6300-SW
Front view
Operating panel center
366.5
275
Control terminals
(M3.5 screw)
581.5(451.5)
Neutral pole
3P
4P
HN
Side view
93.5
139
Bus bar
7
Earth terminal
M8 screw
(Left side)
*380.5
394.5
* : Mounting pitch
The numerals shown in parentheses are for 3 poles.
Rear view
228
Neutral pole
197
20
262
42.5
*595.5(465.5)
609.5(479.5)
4φ14
262
Operating panel center
100
20
Outline of breaker
Panel
40
*175
290
288
31
136
Earth terminal
M8 screw
(Left side)
Inside of the panel (thickness 1.6~3.2)
Main circuit terminal dimension
53 Connecting area
25
5φ13
4P
HN
3P
4P FN type
Front view
Earth terminal
M8 screw
(Left side)
Operating panel center
496.5
275
Control terminals
(M3.5 screw)
581.5
Neutral pole
Rear view
Neutral pole
263 263
Operating panel center
89
263
100
20
4φ14
228
*510.5
524.5
Side view dimensions are same as 3 pole.
*595.5
609.5
Panel cut-out, Drawout handle, Terminal adapter
Panel cut-out dimensions
Operating panel center
Door frame panel cut-out dimensions
Panel cut-out dimensions
8-
φ7
Outline
Operating panel center
7.7
Dimensions
Type
AE630-SW~AE1600-SW
(mm)
A
Fixed Type 175
AE2000-SW~AE3200-SW
AE2000-SWA, AE4000-SWA
Drawout Type 195
AE4000-SW~AE6300-SW
Fixed Type 179
Drawout Type 245
235
Breaker mounting frame
247
271
Breaker mounting frame
235
295
Vertical terminal adapter Front terminal adapter
AE630~1600-SW
38
φ13
AE2000~3200-SW
38
φ13
AE630~
1600-SW
AE2000~
3200-SW
25 φ13 25 25 25
φ13
42
T
15
15
φ13
100
38
Connecting area
Dimensions
Type
AE2000-SW,2500-SW
AE3200-SW max 173
200
T
20
25
(mm)
15
Drawout handle dimensions
Breaker
15
φ13
115
38
Connecting area
φ13
Mtg.holes
φ13 D D
Dimensions
Type
AE630-SW~1600-SW
Fixed
Up side type Down side
Drawout type
AE2000-SW,2500-SW
Fixed
Up side type Down side
AE3200-SW
Drawout type
Fixed type
Up side
Down side
Drawout type
C
258.5
145
145
258.5
145
145
258.5
145
145
95
95
95
103
D
50
(mm)
T
15
50
50
15
15
95
95
20
20
20
25
25
25
4-
R
6
Condenser trip device
Condenser trip device (COT)
17
2-M6 Mounting screw
4-M4 screw
(for wiring)
φ1
04
75
110.6
Front view
14.3
16
87
110
Side view
45 45
Drilling plan
2-
φ8
Neutral CT (NCT), External ZCT
630~2000A
97 5.5
M5 screw
51
Neutral CT (NCT)
2500~4000A
162 4
M5 screw
68
R2
Slit for M8 screw
28
122 Mounting pitch
142
7.7
9
38
66
Slit for M10 screw
R3
48
192 Mounting pitch
212
A
F
External ZCT for transformer ground wire
Terminals M3.5 screw
28
30
Terminals M3.5 screw
12
E
11
55
87
B
B
Slit for M5 screw
H
E
40
52
Dimensions
ZT15B
ZT30B
ZT40B
A
48
68
85
B
15
30
40
C
29
37
43
D
62
82
92
E
46
66
81
F
15
30
40
G
70
90
100
(mm)
H
25
50
50
Slit for M5 screw
100
A
70
90
Dimensions
ZT60B
ZT80B
ZT100B
A
140
160
B
60
80
185 100
C
73
82
93
D
150
169
190
(mm)
E
46
48
50
Slit for M8 screw
K
A
D
External ZCT for load circuits
C
Terminals M3.5 screw E
Dimensions
ZCT163
ZCT323
ZCT324
A
230
370
500
B
60
C
323
108 460
108 600
D
250
400
550
(mm)
E
47
47
48
72
92
UVT external unit
UVT external unit (AC380 ~ 460V)
30 30
Mounting bracket
Terminal
20~24
Height of wiring
Use the attached mounting bracket.
(Not applicable to
35mm IEC rail)
IN1 IN2
OUT
3
OUT
4
Terminal
UVT external unit
IN1
380-460V
AC
65
(mm)
OUT4
To AE-SW terminals of UVT controller
OUT3 30
90
30
Mounting ø4.5 hole
IN2
ETR external units
Display onto panel board (DP2)
(mm)
Operation display surface
64
48
Panel (Note) Note : Use the panel of thickness 1mm ~ 3.2mm.
51
64 max.
Panel attachment metal
64
R≤1
49
Upper side
Operation display surface side
Panel attachment metal
Fixed screw M3
DP2 connection cable connection position (connector)
CC-Link ® , MODBUS ® interface unit (BIF-CC, BIF-MD)
30 30
Mounting bracket
5
Surface plate hole dimension
(mm)
IEC35mm rail
Terminal
67.5
90
M3 terminal screws 35mm IEC rail holder
65
23.5
37.5
Terminal
Frame Ground
P1 P2 SLD
FG
DG DB DA
Power supply
(100-240V AC
•
DC)
CC-Link ®
30 30
Mounting φ4.5 hole
Frame Ground
P1 P2
Ter
COM
Ter
T/R-
FG
T/R+ SLD
Power supply
(100-240V AC
•
DC)
MODBUS ®
35mm IEC rail holder
I/O unit (BIF-CON)
30 30
Mounting bracket
5
IEC35mm rail
Terminal
M3 terminal screws
67.5
90
35mm IEC rail holder
65
23.5
37.5
Terminal
Input
K12 K22 K32 K11
C2 C1 A2 A1 U2 U1
Shunt trip
(SHT)
Closing coil
(CC)
Motor charging
(MD)
30 30
Mounting φ4.5 hole
PROFIBUS-DP interface unit (BIF-PR)
30 30
Mounting bracket
5
35mm IEC rail holder
IEC35mm rail
Terminal
67.5
90
M3 terminal screws
Terminal
35mm IEC rail holder
65
23.5
37.5
Terminal
P1 P2 FG
Power supply
(100-240V AC • DC)
Frame Ground
Terminal
VT unit (VT)
20~24
Height of wiring
30 30
Mounting
φ4.5 hole
30 30
Mounting bracket
5
35mm IEC rail holder
IEC35mm rail
90
35mm IEC rail holder
65
35mm IEC rail holder
30 30
Terminal Mounting
φ4.5 hole
V1 V2 V3 VN
Line voltage inputs(To AE-SW main circuit) Disconnect the voltage input wires during dielectric testing of main circuit.
Pre-cautions when making connections
Use M12 bolts, plain washers, and spring lock washers to connect the conductor. There are various size plain washers, but use 24mm or smaller outside diameter washers. The washers may overlap if too large washers are used.
It is recommended to apply silver plating on the contact surface of the conductor which is used to connect with the terminal of circuit breakers in order to prevent the increase of contact resistance due to moisture, etc. Tin plating or nickel plating may be applied, but quickly connect with the circuit breaker terminal if nickel plating is applied because nickel plating is less resistant to sulfur dioxide gas.
Clean the contact surface and securely tighten
25mm the bolts with a correct torque (M12: 40 to 50
N • m).
Plain washer
The terminal which is applicable to connect the conductor is different depending on the shape of the terminal. Refer to the outline dimensions of P.39 to P.46.
25
Conductor (plating)
ACB Terminal (silver plating) Standard tightening torque
Screw size
M12
Tightening torque(N
• m)
40~50
Plain washer
Since fault current flowing through the conductors cause large electromagnetic forces,the conductors should be secured firmly, using the values in the below table as a reference. Max distance between fixing support and ACB bus bar should be less than 200mm.
AE–SW
Bus bar
Max.200mm
Fixing support
Electromagnetic force in N per 1m conductor
(in the case of three phase short circuit)
Type
Conductor distance(mm)
Prospective fault current kA(pf)
30(0.2)
42(0.2)
50(0.2)
65(0.2)
75(0.2)
85(0.2)
100(0.2)
130(0.2)
AE630-SW~
AE1600-SW
85
-
-
-
-
7700
15100
21400
36100
AE2000-SWA
3-Pole
115
4-Pole
105
-
-
-
-
5700
11200
15800
26700
-
-
-
-
6300
12200
17300
29300
(N)
AE2000-SW~
AE3200-SW
130
AE4000-SWA
Drawout type Fixed type
3-Pole 4-Pole 3-Pole 4-Pole
190 170 152 145
AE4000-SW~
AE6300-SW
262
5100
9900
14000
23600
31500
40400
-
-
3500
6800
9600
16200
21500
27600
-
-
3900
7600
10700
18100
24100
30900
-
-
4300
8500
12000
20200
26900
34500
-
-
4500
8900
12600
21200
28200
36200
-
-
2500
5000
7000
11800
15800
20000
27800
47000
When selecting conductors to be connected to AE breakers, please ensure that they have a sufficient current capacity. Refer to the right table.
Conductor Size(IEC 60947-1; Ambient 40 °C Temp., Open air)
Connecting conductors(copper bus bar)
Rated current
Max.(A) Arrangement Quantity Conductor size(mm)
630 2 40 x 5
1000
1250
1600
2000
2500
3150(3200)*1
3
4
3
2
2
2
60 x 5
80 x 5
100 x 5
100 x 5
100 x 5
100 x 10
4000
AE4000-SWA
Drawout type
With long surface vertical
4 150 x 10
4000
AE4000-SWA
Fixed type
4000
(AE4000-SW)
5000
6300
3
4
4
4
150 x 10
100 x 10
150 x 10
200 x 10
*1 The temperature rise of rated current 3200A conforms to the requirement of IEC 60947-1 for the connecting conductor size of a rated current 3150A. In case of more than 3200A, conductor sizes are not defined in IEC 60947-1.
Insulation distance
When a short-circuit current is interrupted, discharged hot gas blows out from the exhaust port of the arc extinguishing chamber, so provide a clearance as shown in the following table.
Note1:On the fixed type, maintenance is possible with following clearance.
B
Electrical equipment,appliances or screen
B
Side plate
C
Dimensions
Type
AE630-SW~AE3200-SW
AE2000-SWA AE4000-SWA
(mm)
AE4000-SW~
AE6300-SW
Mounting surface
Applicable voltage
A
Fixed type
Drawout type
B
C
D
B
C
D
A
AC600V or less
(Note 1) 0
(Note 3)
(Note 2)
50
162
50
0
(Note 3)
(Note 2)
50
240
50
AC660V, 690V
(Note 1)
(Note 3)
(Note 2)
(Note 3)
(Note 2)
100
50
162
50
100
50
240
50
AC690V or less
(Note 1)
(Note 3)
(Note 1)
(Note 3)
200
50
200
200
50
-
-
200
Note1:300mm or more clearance is necessary to inspect the arc-extinguishing chamber and contacts.
Note2:The wiring space reguired for the control terminal block.
Note3:When using mechanical interlock, door interlock ,etc., dimension B becomes larger.
Service conditions
1. Normal service condition
Under ordinary conditions the following normal working conditions are all satisfied, the AE Series air circuit breaker may be used unless otherwise specified.
1.Ambient temperature A range of max. +40
°C to min. -5°C is recommended.
And the average over 24 hours must not exceed +35
°C.
2.Altitude
2,000m(6,600 feet) or less
3.Environmental conditions The air must be clean, and the relative humidity must be 85% or less at max. temp. +40
°C.Do not use and store in atmospheres with sulfide gas and ammonia gas etc.(H
2
S
≤ 0.01ppm, SO
2
≤ 0.1ppm, NH
3
< a few ppm.)
4.Installation conditions
5.Storage temperature
6.Guideline for replacement
When installing the AE Series air circuit breaker, refer to the installation instructions in the catalogue and instruction manual.
A range of max. +60 °C to min. -20°C is recommended to be stored.
And the average over 24 hours must not exceed +35
°C.
Within approx. 15 years.Please refer to the instruction manual.
2. Special service conditions
In case of special service condition, service life may become shorter in some cases.
1.Special environmental conditions
2.High ambient temperature
High temperature and/or high humidity
Corrosive gas
If the ambient temperature exceeds +40
°C, the uninterrupted current rating will be reduced. Since the derating value is different depending on the applicable standard, refer to P56.
3.High altitude Since the heat radiation rate is reduced for use at the 2,000m or higher, accordingly the operating voltage, continuous current capacity and breaking capacity are derated.Moreover the insulation durability is also decreased owing to the atmospheric pressure. Please inquire us for further detail.
Internal resistance, reactance and power consumption (per pole)
Type Connection
AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE5000-SW
AE6300-SW
Fixed type
Drawout type
Fixed type
Drawout type
Fixed type
Drawout type
Fixed type
Drawout type
AE2000-SWA
Fixed type
Drawout type
AE2000-SW
Fixed type
Drawout type
AE2500-SW
AE3200-SW
Fixed type
Drawout type
Fixed type
Drawout type
Fixed type
AE4000-SWA
Drawout type
Fixed type
AE4000-SW
Drawout type
Fixed type
Drawout type
Fixed type
Drawout type
Reactance
(m Ω)
0.063
0.095
0.047
0.071
0.047
0.071
0.048
0.072
0.048
0.072
0.038
0.062
0.038
0.062
0.038
0.062
0.059
0.089
0.060
0.091
0.060
0.091
0.063
0.095
The above values are applicable for one pole. (at brandnew product)
Internal resistance
(m Ω)
0.016
0.025
0.010
0.020
0.008
0.018
0.007
0.014
0.009
0.015
0.010
0.013
0.009
0.011
0.008
0.0085
0.028
0.042
0.026
0.040
0.024
0.038
0.016
0.030
Power consumption
(W)
50
113
72
143
64
100
40
80
144
240
160
210
225
275
318
340
38
60
41
77
11
17
26
40
Deratings by ambient temperature
Standard
Ambient Temperature
AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE2000-SWA
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA
AE4000-SW
AE5000-SW
AE6300-SW
2000
2500
3200
4000
4000
5000
6300
40 °C
630
1000
1250
1600
2000
IEC60947-2, BS, JIS C 8201-2-1 (Standard:40 °C)
LR, GL, BV, DNV, ABS, NK, CCS (Standard:45 °C)
45 °C 50 °C 55 °C
630 630 630
1000 1000 1000
1250
1600
2000
1250
1600
1900
1250
1550
1800
2000
2500
3200
4000
4000
5000
6300
2000
2500
3200
4000
4000
5000
5750
2000
2450
3000
3800
3900
5000
5500
2000
2350
2900
3600
3750
4750
5200
60 °C
630
1000
1200
1500
1700
(A)
With Extension module, Display and Network
In case extension module (EX1), display (DP1) and network are attached, the following derating values shown in this table are applied.
(A)
IEC60947-2, BS, JIS C 8201-2-1 (Standard:40
°C)
Standard
LR, GL, BV, DNV, ABS, NK, CCS (Standard:45
°C)
Ambient Temperature 40 °C 45 °C 50 °C
AE630-SW 630 630 630
AE1000-SW 1000 1000 1000
AE1250-SW
AE1600-SW
AE2000-SWA
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA
1250
1600
2000
2000
2500
3200
4000
1250
1600
1900
2000
2500
3200
3800
1250
1440
1700
2000
2500
2880
3600
The above table shows the maximum rated current per each ambient temperature for drawout type breaker with vertical connection
(at brandnew product), when breaker and bus bar are installed in open air.
Connection bus bar is according to IEC60947-1. For AE3200-SW, AE4000-SWA, AE4000-SW, AE5000-SW and AE6300-SW, it is required to follow the manufacturer recommended size shown in Page 53.
As for ambient temperature exceeding 60 °C, please inquire us.
Discrimination table
AE-SW Series air circuit breakers provide easy selective co-ordination with branch circuit breakers.
For selective co-crdinations,refer to the following table.
AC230V sym kA
MB
•
NV
|
S
•
NF
|
C
•
NV
|
C
NF
|
S
•
H
•
Main circuit
U n
Branch ti b r e a k i n g circuit breaker breaker c a p a c ti y
H
NF
|
U
NF400-HEW
NV400-HEW
NF400-REW
NV400-REW
NF630-SW
NV630-SW
NF630-SEW
NV630-SEW
NF630-HEW
NV630-HEW
NF630-REW
NF800-SEW
NV800-SEW
NF800-HEW
NV800-HEW
NF800-REW
NF63-CW
NV63-CW
NF125-CW
NV125-CW
NF250-CW
NV250-CW
NF400-CW
NV400-CW
NF32-SW
MB30-SW
MB50-CW
NV32-SW
NF63-SW
MB50-SW
NV63-SW
NF63-HW
NV63-HW
NF125-SW
MB100-SW
NV125-SW
NF125-HW
NV125-HW
NF250-SW
MB225-SW
NV250-SW
NV250-SEW
NF250-HW
NV250-HW
NF400-SW
NV400-SW
NF400-SEW
NV400-SEW
NF630-CW
NV630-CW
NF800-CEW
NF125-RGW
NF125-UGW
NF250-RGW
NF250-UGW
NF400-UEW
NF800-UEW
7.5
10
15
25
50
100
50
100
85
85
100
150
85
85
100
150
85
100
150
7.5
30
35
50
50
50
125
200
125
200
200
200
AE630-SW
65
7.5
9(10)
9(10)
9(25)
9(50)
9(65)
9(50)
9(65)
-
9(65)
9(65)
9(65)
-
-
-
-
-
-
-
7.5
9(30)
9(35)
-
-
-
65
65
9(65)
9(65)
9(65)
-
AE1000-SW AE1250-SW AE1600-SW AE2000-SWA AE2000-SW AE2500-SW
65
7.5
10
10
25
45(50)
50(65)
20(50)
25(65)
-
15(65)
15(65)
15(65)
-
15(65)
15(65)
15(65)
-
-
-
7.5
15(30)
15(35)
15(50)
-
-
65
65
65
65
15(65)
-
65
7.5
10
10
25
50
65
22(50)
40(65)
20(65)
20(65)
20(65)
20(65)
-
18(65)
18(65)
18(65)
18(65)
18(65)
18(65)
7.5
18(30)
18(35)
18(50)
-
-
65
65
65
65
18(65)
18(65)
65
7.5
10
10
25
50
65
42(50)
65
27(65)
27(65)
27(65)
27(65)
24(65)
24(65)
24(65)
24(65)
24(65)
24(65)
24(65)
7.5
24(30)
24(35)
24(50)
24(50)
24(50)
65
65
65
65
29(65)
24(65)
65
7.5
10
10
25
50
65
42(50)
65
27(65)
27(65)
27(65)
27(65)
24(65)
24(65)
24(65)
24(65)
24(65)
24(65)
24(65)
7.5
24(30)
24(35)
24(50)
24(50)
24(50)
65
65
65
65
29(65)
24(65)
85
7.5
10
10
25
50
85
50
85
42(75)
42(75)
42(75)
42(75)
30(75)
30(75)
30(75)
30(75)
30(75)
30(75)
30(75)
7.5
30
35
30(50)
30(50)
30(50)
85
85
85
85
48(75)
30(75)
AE-SW
85
7.5
10
10
25
50
85
50
85
70(75)
70(75)
70(75)
70(75)
40(75)
40(75)
40(75)
40(75)
40(75)
40(75)
40(75)
7.5
30
35
37(50)
37(50)
37(50)
85
85
85
85
85
37(75)
AE3200-SW AE4000-SWA AE4000-SW AE5000-SW AE6300-SW
85
7.5
10
10
25
50
85
50
85
85
85
85
85
60(75)
60(75)
60(75)
60(75)
60(75)
60(75)
60(75)
7.5
30
35
48(50)
48(50)
48(50)
85
85
85
85
85
68(75)
85
7.5
10
10
25
50
85
50
85
85
85
85
85
60(75)
60(75)
60(75)
60(75)
60(75)
60(75)
60(75)
7.5
30
35
48(50)
48(50)
48(50)
85
85
85
85
85
68(75)
130
7.5
10
10
25
50
100
50
100
85
85
100
130
85
85
85(100)
85(100)
85
85(100)
85(100)
7.5
30
35
50
50
50
125
130
125
130
130
85(100)
130
7.5
10
10
25
50
100
50
100
85
85
100
130
85
85
85(100)
85(100)
85
85(100)
85(100)
7.5
30
35
50
50
130
130
85(100)
• The values in the table represent the max.rated current for both Series AE-SW air circuit breakers and branch breakers,and the selective co-ordination applies when the AE-SW series air circuit breakers instantaneous pick up is set to maximum.
• The numerals shown in parentheses are for AE-SW with MCR.(When set MCR).
50
125
130
125
130
7.5
10
10
25
50
100
50
100
85
85
100
130
85
85
85(100)
85(100)
85
85(100)
85(100)
7.5
30
35
50
50
50
125
130
125
130
130
85(100)
AC440V sym kA
NF
|
S
•
NF
|
C
•
NV
|
C
H
•
MB
•
NV
|
S
•
H
Main circuit
U n
Branch ti b r e a k i n g circuit breaker breaker c a p a c ti y
NF
|
U
NF400-HEW
NV400-HEW
NF400-REW
NV400-REW
NF630-SW
NV630-SW
NF630-SEW
NV630-SEW
NF630-HEW
NV630-HEW
NF630-REW
NF800-SEW
NV800-SEW
NF800-HEW
NV800-HEW
NF800-REW
NF63-CW
NV63-CW
NF125-CW
NV125-CW
NF250-CW
NV250-CW
NF400-CW
NV400-CW
NF32-SW
MB30-SW
MB50-CW
NV32-SW
NF63-SW
MB50-SW
NV63-SW
NF63-HW
NV63-HW
NF125-SW
MB100-SW
NV125-SW
NF125-HW
NV125-HW
NF250-SW
MB225-SW
NV250-SW
NV250-SEW
NF250-HW
NV250-HW
NF400-SW
NV400-SW
NF400-SEW
NV400-SEW
NF630-CW
NV630-CW
NF800-CEW
NF125-RGW
NF125-UGW
NF250-RGW
NF250-UGW
NF400-UEW
NF800-UEW
2.5
5
7.5
10
25
50
25
50
42
42
65
125
42
42
65
125
42
65
125
2.5
10
15
25
36
36
125
200
125
200
200
200
AE630-SW
65
2.5
5
7.5
9(10)
7(25)
9(50)
7(25)
7(50)
-
9(42)
9(65)
9(65)
-
-
-
-
-
-
-
2.5
9(10)
9(15)
-
-
-
35(65)
50(65)
9(65)
9(65)
9(65)
-
AE1000-SW
65
2.5
5
7.5
10
20(25)
30(50)
14(25)
15(50)
-
15(42)
15(65)
15(65)
-
15(42)
15(65)
15(65)
-
-
-
2.5
10
15
15(25)
-
-
65
65
50(65)
65
15(65)
-
AE1250-SW
65
2.5
5
7.5
10
25
50
19(25)
25(50)
18(42)
18(42)
18(65)
18(65)
-
18(42)
18(65)
18(65)
18(42)
18(65)
18(65)
2.5
10
15
18(25)
-
-
65
65
65
65
18(65)
18(65)
AE1600-SW
65
2.5
5
7.5
10
25
50
25
42(50)
24(42)
24(42)
24(65)
24(65)
24(42)
24(42)
24(65)
24(65)
24(42)
24(65)
24(65)
2.5
10
15
24(25)
24(36)
24(36)
65
65
65
65
29(65)
24(65)
AE2000-SWA
65
2.5
5
7.5
10
25
50
25
42(50)
24(42)
24(42)
24(65)
24(65)
24(42)
24(42)
24(65)
24(65)
24(42)
24(65)
24(65)
2.5
10
15
24(25)
24(36)
24(36)
65
65
65
65
29(65)
24(65)
AE-SW
AE2000-SW
85
2.5
5
7.5
10
25
50
25
50
33(42)
33(42)
33(65)
33(75)
33(42)
30(42)
30(65)
30(75)
30(42)
30(65)
30(75)
2.5
10
15
25
30(36)
30(36)
85
85
85
85
48(75)
30(75)
AE2500-SW
85
2.5
5
7.5
10
25
50
25
50
42
42
45(65)
45(75)
42
40(42)
40(65)
40(75)
40(42)
40(65)
40(75)
2.5
10
15
25
36
36
85
85
85
85
85
37(75)
AE3200-SW AE4000-SWA
85
2.5
5
7.5
10
25
50
25
50
42
42
65
80
42
42
60(65)
60(75)
42
60(65)
60(75)
2.5
10
15
25
36
36
85
85
85
85
85
68(75)
85
2.5
5
7.5
10
25
50
25
50
42
42
65
80
42
42
60(65)
60(75)
42
60(65)
60(75)
2.5
10
15
25
36
36
85
85
85
85
85
68(75)
AE4000-SW
130
2.5
5
7.5
10
25
50
25
50
42
42
65
100
42
42
65
75(100)
42
65
75(100)
2.5
10
15
25
36
36
125
130
125
130
130
85(100)
AE5000-SW
130
2.5
5
7.5
10
25
50
25
50
42
42
65
100
42
42
65
75(100)
42
65
75(100)
2.5
10
15
25
36
36
125
130
125
130
130
85(100)
• The values in the table represent the max.rated current for both Series AE-SW air circuit breakers and branch breakers,and the selective co-ordination applies when the AE-SW series air circuit breakers instantaneous pick up is set to maximum.
• The numerals shown in parentheses are for AE-SW with MCR.(When set MCR).
AE6300-SW
130
2.5
5
7.5
10
25
50
25
50
42
42
65
100
42
42
65
75(100)
42
65
75(100)
2.5
10
15
25
36
36
125
130
125
130
130
85(100)
Ordering information for Mitsubishi AE-SW series air circuit breaker(General use....WS Type, Special use....WB Type)
Number of units units Customer(name) Order No.
Type
P9~10
AE -SW
Number of poles 3P
AE630-SW~
AE4000-SWA
4P
Connection
Main circuit terminal
P.11
Fixed type
Note3
Horizontal terminal(FIX)
(AE630~1600-SW / AE2000~3200-SW)
(
Vertical terminal(FIX-VT)
AE2000-SWA / AE4000-SWA
AE4000~6300-SW
)
AE -SWA
AE4000-SW~
AE6300-SW
3P 4P HN
4P FN
Note15
Note15
Current setting Ir A CT rating
Applicable standard
Ambient temperature
Reset type
IEC 60947-2
40
°C(Standard)
Automatic Reset (Standard)
A
Note1 P9,P20
CCC
Others
°C
Note2
Manual Reset (MRE)
Drawout type
Note3
Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
AE2000-SWA / AE4000-SWA
AE4000~6300-SW
Front terminals(DR-FT)
Note4
Drawout type accessories
P17~18
Cell switch(CL- : 1 or 2 or 3 or 4) Note5
Shorting b-contact(SBC- : 1 or 2 or 3 or 4 or 5)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventor(MIP)
Test jumper(TJ)
Vertical terminal adapter(VTA)
Front terminal adapter(FTA)
Can be connected to the
Horizontal terminals.
Electronic trip relay(ETR)
With ETR
●
Type
Main setting module
AE630–1600-SW,
WS1, WB1 AE2000–3200-SW,
AE4000-SW
AE2000-SWA,
●
G1: Ground fault protection
Note6
Note7
N5: Neutral pole 50% protection
● Power supply Optional setting module
EXAMPLE
AP: 2nd Additional Pre-alarm
NA: Without optional setting
P1: AC • DC100-240V
P2: DC24-60V
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
Additional function
P5: DC100-240V with output contact (SSR)
Display(DP1)
VT unit(VT)
P32
Extension module(EX1)
Display onto panel board(DP2)
Network
P33
BIF-CC
BIF-PR
BIF-MD
BIF-CON
BIF-CL
Wire system (when EX1 is specified)
WS2, WB2 AE4000-SWA,
AE5000-SW
WS3, WB3 AE6300-SW
Note8 WS : General use
WB : INST/MCR only
Neutral CT(NCT)
External ZCT Note9
3
φ3W
3
φ4W
P28 ZCT EX1
Normal connection : Note13
Inverse connection :
Note14
ZT B
ZTA
BARE(ETR not required)
Electrical accessories
P12~14
Mechanical accessories
P15~16
Auxiliary switch
A and B contacts in the same quantity are used.
Max. quantity: 5 each for A and B contacts
Standard(AX : 2 or 4 or 6 or 8 or 10)
High capacity(HAX : 2 or 4 or 6 or 8 or 10)
Motor charging(MD) AC
•
DC100–125V
AC • DC200–250V
DC24V
Note10
DC48V
Closing coil(CC) AC
•
DC100–250V
DC24–48V
Shunt trip device
(SHT)
AC • DC100–250V
AC380–500V
DC24–48V
Under voltage trip device(UVT)
AC100–120V
Time delay AC200–240V
AC380–460V
DC24V
Inst(INST)
0.5s(05)
3.0s(30) DC48V
DC100–110V
DC120–125V
Note:In case of 380-460V AC, the external transformer is attached
Push button cover(BC-L)
Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI)
Note11
Terminal cover(TTC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
Mechanical interlock(MI) for 2units(MI2) for 3units(MI3)
Note11
P16
Condenser trip device
(COT)
AC100–110V
AC200–220V
N o t e 1 : In case of AE630-SW and AE2000-SW Low rating type, please specify CT rating.
Refer to Page 9 and Page 20.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA, AE4000-SWA and AE4000-SW~AE6300-SW,
Vertical terminal type only is available. (FIX-VT or DR-VT)
N o t e 4 : Refer to Page 11 and Page 39~46.
N o t e 5 : This setting is available for change by customer later. A preliminary setting of CL at factory shipment is as follows.
CL1: 1C CL2: 1C1D CL3: 1C1T1D CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : Not available for WB1, WB2 and WB3 Main setting module.
N5 optional setting module is used for 3phase 4wires system.(4Pole breaker or 3pole breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection, when 3 Pole breaker is used for 3 phase 4 wires system.
N o t e 9 : In case of Earth leakage protection, it is required External ZCT.
Note10: DC24V and DC48V are not available for AE4000-SWA 4P and AE4000-SW~AE6300-SW.
Note11: The combined installation of DI and MI3 is not available.
Note12: Some module types are not provided BA. Refer to Page15.
Note13: Supply connect to the top terminals.
Note14: Supply connect to the bottom terminals.
Note15: Current capacity of the neutral poles
HN: 50% of the rated current
FN: 100% of the rated current (See page 43, 48 for the outline and dimensions.)
Remark
Order Issuer
Ordering information for Mitsubishi AE-SW series air circuit breaker(General use....WS Type, Special use....WB Type)
Number of units units Customer(name) Order No.
Type
P.9~10
AE -SW
Number of poles 3P
AE630-SW~
AE4000-SWA
4P
Connection
Main circuit terminal
P.11
Fixed type
Note3
Horizontal terminal(FIX)
(AE630~1600-SW / AE2000~3200-SW)
(
Vertical terminal(FIX-VT)
AE2000-SWA / AE4000-SWA )
AE4000~6300-SW
AE -SWA
AE4000-SW~
AE6300-SW
3P 4P HN
4P FN
Note15
Note15
Current setting Ir A CT rating
Applicable standard
Ambient temperature
Reset type
IEC 60947-2
40
°C(Standard)
Automatic Reset (Standard)
A
Note1 P.9,P.20
CCC
Others
°C
Note2
Manual Reset (MRE)
Drawout type
Note3
Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
AE2000-SWA / AE4000-SWA
AE4000~6300-SW
Front terminals(DR-FT)
Note4
Drawout type accessories
P.17~18
Cell switch(CL- : 1 or 2 or 3 or 4) Note5
Shorting b-contact(SBC- : 1 or 2 or 3 or 4 or 5)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventor(MIP)
Test jumper(TJ)
Vertical terminal adapter(VTA)
Front terminal adapter(FTA)
Can be connected to the
Horizontal terminals.
Electronic trip relay(ETR)
With ETR
Type
● Main setting module
AE630–1600-SW,
WS1, WB1 AE2000–3200-SW,
AE4000-SW
AE2000-SWA,
WS2, WB2 AE4000-SWA,
AE5000-SW
WS3, WB3 AE6300-SW
● Optional setting module
G1: Ground fault protection
Note6
Note7
N5: Neutral pole 50% protection
E1: Earth leakage protection
AP: 2nd Additional Pre-alarm
NA: Without optional setting
● Power supply
P1: AC•DC100-240V
P2: DC24-60V
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
Additional function
P.32
Extension module(EX1)
Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Network
P.33
BIF-CC
BIF-PR
BIF-MD
Temperature alarm(TAL)
MCR switch(MCR-SW)
BIF-CON
BIF-CL
Wire system (when EX1 is specified)
WS : General use
WB : INST/MCR only
BARE(ETR not required)
P.28
Neutral CT(NCT) Note8
External ZCT Note9
ZCT
ZT B
ZTA
EX1
3
φ3W
3
φ4W
Normal connection : Note13
Inverse connection :
Note14
Electrical accessories
P.12~14
Mechanical accessories
P.15~16
Auxiliary switch
A and B contacts in the same quantity are used.
Max. quantity: 5 each for A and B contacts
Standard(AX : 2 or 4 or 6 or 8 or 10)
High capacity(HAX : 2 or 4 or 6 or 8 or 10)
Motor charging(MD) AC • DC100–125V
AC • DC200–250V
DC24V
Note10
DC48V
Closing coil(CC) AC • DC100–250V
DC24–48V
Shunt trip device
(SHT)
AC • DC100–250V
AC380–500V
DC24–48V
Under voltage trip device(UVT)
AC100–120V
Time delay AC200–240V
AC380–460V
DC24V
Inst(INST)
0.5s(05)
3.0s(30) DC48V
DC100–110V
DC120–125V
Note:In case of 380-460V AC, the external transformer is attached
Push button cover(BC-L)
Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI)
Note11
Terminal cover(TTC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
Mechanical interlock(MI) for 2units(MI2) for 3units(MI3)
Note11
P.16
Condenser trip device
(COT)
AC100–110V
AC200–220V
N o t e 1 : In case of AE630-SW and AE2000-SW Low rating type, please specify CT rating.
Refer to Page 9 and Page 20.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA, AE4000-SWA and AE4000-SW~AE6300-SW,
Vertical terminal type only is available. (FIX-VT or DR-VT)
N o t e 4 : Refer to Page 11 and Page 39~46.
N o t e 5 : This setting is available for change by customer later. A preliminary setting of CL at factory shipment is as follows.
CL1: 1C CL2: 1C1D CL3: 1C1T1D CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : Not available for WB1, WB2 and WB3 Main setting module.
N5 optional setting module is used for 3phase 4wires system.(4Pole breaker or 3pole breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection, when 3 Pole breaker is used for 3 phase 4 wires system.
N o t e 9 : In case of Earth leakage protection, it is required External ZCT.
Note10: DC24V and DC48V are not available for AE4000-SWA 4P and AE4000-SW~AE6300-SW.
Note11: The combined installation of DI and MI3 is not available.
Note12: Some module types are not provided BA. Refer to Page15.
Note13: Supply connect to the top terminals.
Note14: Supply connect to the bottom terminals.
Note15: Current capacity of the neutral poles
HN: 50% of the rated current
FN: 100% of the rated current (See page 43, 48 for the outline and dimensions.)
Remark
Order Issuer
Ordering information for Mitsubishi AE-SW series air circuit breaker(Generator protection use....WM Type)
Number of units units Customer(name) Order No.
Type
P.9~10
AE -SW
Number of poles 3P
AE630-SW~
AE4000-SWA
4P
Connection
Main circuit terminal
P.11
Fixed type
Note3
Horizontal terminal(FIX)
(AE630~1600-SW / AE2000~3200-SW)
(
Vertical terminal(FIX-VT)
AE2000-SWA / AE4000-SWA
AE4000~6300-SW
)
AE -SWA
AE4000-SW~
AE6300-SW
3P 4P HN
4P FN
Note15
Note15
Current setting Ir A
Applicable standard
Ambient temperature
Reset type
LR
40
GL BV
°C(Standard)
Automatic Reset (Standard)
DNV ABS CCS IEC 60947-2
Others
°C
Note2
Manual Reset (MRE)
Drawout type
Note3
Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
AE2000-SWA / AE4000-SWA
AE4000~6300-SW
Front terminals(DR-FT)
Note4
Drawout type accessories
P.17~18
Cell switch(CL- : 1 or 2 or 3 or 4) Note5
Shorting b-contact(SBC- : 1 or 2 or 3 or 4 or 5)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventor(MIP)
Test jumper(TJ)
Vertical terminal adapter(VTA)
Front terminal adapter(FTA)
Can be connected to the
Horizontal terminals.
Electronic trip relay(ETR)
With ETR
Type
●
Main setting module
AE630–1600-SW,
WM1 AE2000–3200-SW,
AE4000-SW
AE2000-SWA,
WM2 AE4000-SWA,
AE5000-SW
WM3 AE6300-SW
WM : Generator protection use
Specify a setting value,if required.
P.23,24,27~29
LTD pick-up current : I L
LTD time: T L
STD pick-up current : I sd
STD time: T sd
INST pick-up current:I i
Pre-alarm current:I p
Othters ( )
●
Optional setting module
G1: Ground fault protection
Note6
Note7
N5: Neutral pole 50% protection
E1: Earth leakage protection
AP: 2nd Additional Pre-alarm
NA: Without optional setting
●
Power supply
P1: AC • DC100-240V
P2: DC24-60V
Additional function
P.32
Extension module(EX1)
Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Network
P.33
BIF-CC
BIF-PR
BIF-MD
BIF-CON
BIF-CL
P3: AC100-240V / DC100-125V with output contact
P4: DC24-60V with output contact
Temperature alarm(TAL)
MCR switch(MCR-SW)
P5: DC100-240V with output contact (SSR)
Neutral CT(NCT) Note8
External ZCT Note9
P.28
ZCT
ZT B
ZTA
Wire system (when EX1 is specified)
EX1
3
φ3W
3
φ4W
Normal connection : Note13
Inverse connection : Note14
Electrical accessories
P.12~14
Mechanical accessories
P.15~16
Auxiliary switch
A and B contacts in the same quantity are used.
Max. quantity: 5 each for A and B contacts
Standard(AX : 2 or 4 or 6 or 8 or 10)
High capacity(HAX : 2 or 4 or 6 or 8 or 10)
Motor charging(MD) AC
•
DC100–125V
AC
•
DC200–250V
DC24V
DC48V
Note10
Closing coil(CC)
Shunt trip device
(SHT)
AC • DC100–250V
DC24–48V
AC
•
DC100–250V
AC380–500V
DC24–48V
Under voltage trip device(UVT)
AC100–120V
AC200–240V
AC380–460V
DC24V
DC48V
Time delay
Inst(INST)
0.5s(05)
3.0s(30)
DC100–110V
DC120–125V
Note:In case of 380-460V AC, the external transformer is attached
Push button cover(BC-L)
Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI)
Note11
Terminal cover(TTC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
Mechanical interlock(MI) for 2units(MI2) for 3units(MI3)
Note11
P.16
Condenser trip device
(COT)
AC100–110V
AC200–220V
N o t e 1 : Please specify current setting (Ir) from the specification table.
Refer to Page 9 and 10.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA, AE4000-SWA and AE4000-SW~AE6300-SW,
Vertical terminal type only is available. (FIX-VT or DR-VT)
N o t e 4 : Refer to Page 11 and Page 39~46.
N o t e 5 : This setting is available for change by customer later. A preliminary setting of CL at factory shipment is as follows.
CL1: 1C CL2: 1C1D CL3: 1C1T1D CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : N5 optional setting module is used for 3 phase 4 wires system.(4 Pole breaker or 3 pole breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection, when 3 Pole breaker is used for 3 phase 4 wires system.
N o t e 9 : In case of Earth leakage protection, it is required External ZCT.
Note10: DC24V and DC48V are not available for AE4000-SWA 4P and AE4000-SW~AE6300-SW.
Note11: The combined installation of DI and MI3 is not available.
Note12: Some module types are not provided BA. Refer to Page15.
Note13: Supply connect to the top terminals.
Note14: Supply connect to the bottom terminals.
Note15: Current capacity of the neutral poles
HN: 50% of the rated current
FN: 100% of the rated current (See page 43, 48 for the outline and dimensions.)
Remark
Order Issuer
Country / Region
Australia
Belgium
Chile
China
Colombia
Czech Republic
Denmark
Egypt
France
Germany
Greece
Hungary
Hong Kong
Indonesia
Ireland
Israel
Italy
Kazakhstan
Korea
Laos
Lebanon
Lithuania
Malaysia
Taiwan
Thailand
The Netherlands
Turkey
United Kingdom
Uruguay
Venezuela
Vetnam
Mitsubishi Electric Australia Pty. Ltd.
Koning & Hartman B.V.
Rhona S.A.
Company
Mitsubishi Electric Automation (Shanghai)
Limited
Proelectrico Representaciones S.A.
Autocont Control Systems S.R.O.
Lemvigh-Mueller
Cairo Electrical Group
Mitsubishi Electric Europe B.V.
Mitsubishi Electric Europe B.V.
Elektrapothiki Attikis S.A.
Meltrade Ltd.
Mitsubishi Electric Automation (Hong Kong)
Limited
P.T.Sahabat Indonesia
Mitsubishi Electric Europe B.V.
Gino Industries Ltd.
Mitsubishi Electric Europe B.V.
Kazpromautomatics Ltd.
Mitsubishi Electric Automation Korea Co., Ltd
Societe Lao Import Co., Ltd.
Comptoir d'Electricite Generale-Liban
Rifas UAB
Mittric Sdn Bhd
Myanmer Peace Myanmar Electric Co.,Ltd.
Middle East Arab Countries
& Cyprus
Comptoir d'Electricite Generale-International-
S.A.L.
Nepal Watt&Volt House
New Zealand
North America
Norway
Pakistan
Philippines
Poland
Republic of Moldova
Romania
Russia
Saudi Arabia
Serbia
Singapore
Slovenia
Slovakia
South Africa
Spain
Sweden
Switzerland
Black Diamond Technologies Ltd.
Mitsubishi Electric Automation USA, Inc.
Scanelec AS
Prince Electric Co.
Edison Electric Integrated, Inc.
MPL Technology Sp. z O.O.
Intehsis SRL
Sirius Trading & Services SRL
Consys
Center of Electrical Goods
Craft Consulting & Engineering D.O.O.
Mitsubishi Electric Asia Pte. Ltd.
Inea D.O.O.
CS Mtrade Slovensko, S.R.O.
CBI-electric: low voltage
Mitsubishi Electric Europe B.V.
Euro Energy Components AB
TriElec AG
Setsuyo Enterprise Co., Ltd
United Trading & Import Co., Ltd.
Imtech Marine & Offshore B.V.
GTS
Mitsubishi Electric Europe B.V.
Fierro Vignoli S.A.
Adesco S.A.
CTY TNHH-TM SA GIANG
Address
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Y-0622E 0706 (MDOC)
Safety Tips :
Be sure to read the instruction manual fully before using this product.
HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN.
Revised publication, effective June 2007.
Specifications subject to change without notice.
This pamphlet is made from recycled paper.
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