Evolution Power Tools EVOSAW380, STEELSAW2 User guide

www.evolutionpowertools.com
®
380mm (15”) TCT
STEEL CUTTING
SAW
Manuel d’Instruction
Instruktionshandbuch
Manual de Instrucción
Handleiding
®
H07100
STEEL
®
Operating Instructions
Important
Please read these operating and safety instructions carefully and
completely. For your own safety, before using this equipment
check that the voltage is correct and that all handles and parts are
firmly secured. If you are uncertain about any aspect of using this
equipment contact your distributor.
Please Keep These Instructions
Model Evo380 Raptor Specifications
Motor (230v or 115v 50/60 Hz) (Watts):
RPM No Load (Speed 1) (min-1):
Recommended Maximum Duty Cycle (Minutes):
Sound Power Level (Under Load) (dB(A)):
Vibration Level (No Load) (ms2)
Weight (Kg):
Max Dimensions (Raised) (mm):
2200
1450
30
112.4
1.39
23
H 575 W 355 D 600
Square (mm):
Rectangle (mm):
Round (mm):
Wood (mm):
120 x 120
95 x 180
130
125 x 175
Square (mm):
Rectangle (mm):
Round (mm):
Wood (mm):
89 x 89
78 x 110
105
125 x 125
380
25.4
2.4
Maximum Box Cut Capacity 900
Maximum Box Cut Capacity 450
Blade Dimensions
Fig. 1.
Standard Equipment Supplied With Unit: 1 Jig Plate, 1 8mm Hex Wrench, 1
Safety Goggles, 1 Operating Instructions.
Ear and Eye protection MUST be worn whilst operating this
equipment. Do NOT touch the blade whilst it is in motion. Always
follow the Personal Protection Equipment (PPE) recommendations
whilst operating this tool.
This machine is designed specifically for cutting steel & other materials
using the appropriate TCT (Tungsten Carbide Tipped) blades. It should
NOT be modified and / or used for any application other than for which it
was intended, including powering other equipment.
Fig. 2.
Ensure that the total work area can be viewed from the operating position.
Use barriers to keep people away. Do not operate the tool in explosive
environments – power tools create sparks that may ignite flammable
materials or gases. Do not operate the tool in damp or wet conditions or
areas, as electric shocks may result. Always use both hands to operate
the tool. Always ensure that the material you are working on is securely
clamped.
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This tool is equipped with an approved cord and plug for its intended
Country of use. The green and yellow conductor in the cord is the
earth / ground wire, never connect this to a live terminal.
Remove plug from power supply before replacement of the blade,
making adjustments or other maintenance work.
We recommend the use of genuine Evolution brand blades.
Inspect the machine and blade before each use and do not use
deformed, cracked, worn or otherwise damaged blades.
Ensure the blade is correctly mounted and do not stop by hand.
Only use blades rated at 1500rpm or higher.
Always keep the power cord away from moving parts of the tool.
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Fig. 3.
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EC – Declaration of
Conformity
We,
Evolution Power Tools Limited
Venture One
Longacre Close
Sheffield
S20 3FR
as the supplier of the product listed below:-
RAPTOR 380mm TCT Steel/Metal
Cutting Chop Saw
Part Number: EVO3801/EVO3802/EVO3802EU
Voltage: 110/230v
Power: 2200W
Declare, under our sole responsibility that the equipment to which this
document relates, is in conformity with the following standards or other
normative documents:EN60335-1: 1994+A1+A2+A11-A16
EN55014-1: 2000+A1+A2
EN55014-2: 1997+A1
EN61000-3-2: 2000
EN61000-3-3: 1995+A1
EN61000-3-11: 2000
and thereby conforms to the protection requirements of Council Directive
73/23/EEC amended by 93/68/EEC relating to the Low Voltage
Directive, Council Directive 98/37/EEC relating to the Machine Directive
and Council Directive 89/336/EEC relating to the EMC Directive,
and is compliant with Council Directive 2002/95/EC in relation to the
Restriction of Hazardous Substances in electrical & electronic equipment
(RoHS). EU Directive 2002/95/EC restricts the use of the 6 substances
below in the manufacture of specific types of electrical equipment. Whilst
this restriction does not legally apply to components, it is recognized that
component ‘compliance’ is relevant to many customers.
Evolution Power Tools’ definition of RoHS Compliance:
The product does not contain any restricted substances in
concentrations and applications banned by the directive
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and for components, the product is capable of being worked at
the higher temperatures required by lead-free soldering.
The restricted substances and maximum allowed concentrations in
homogenous materials are, by weight:
Lead – 0.1%
Mercury – 0.1%
PBB (Polybrominated Biphenyis) – 0.1%
PBDE (Polybrominated Diphenyl Ethers) – 0.1%
Hexavalent Chromium – 0.1%
Cadmium – 0.01%
Level of Sound pressure according to 86/188/EEC, 98/37/EEC &
2000/14/EC:•
Guaranteed Sound Power Level:
112.4 dB(A)
All Relevant technical documentation is held at Evolution Power Tools
Ltd, Sheffield (UK).
Authorised by:
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Mr Matthew J Gavins
Managing Director
9th May 2007
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When you put the tool away, switch off the motor and ensure that all
moving parts have come to a complete standstill.
Ensure that moveable guards operate freely without jamming.
Never use the tool without the original protection guard system.
Do not lock the moving guard in the open position.
In case of jamming, immediately switch off the tool and disconnect
the plug.
Ensure that the cutting depth adjustment, angle adjustment and
vice mechanisms are firmly fixed whilst using the tool.
Only use the flanges and washers that are supplied with the tool,
and replace them if they become damaged or scored.
Do not operate the tool under the influence of drugs, alcohol or
medication. Keep loose items of clothing away from moving parts of
the saw. Keep hands away from blade whilst in motion.
After installing a new blade, always run the machine for
approximately one minute before cutting. If the blade has a flaw it
may shatter in this time, so stand away from the blade.
Ensure that you use all necessary personal safety protection
equipment and follow all safety guidelines at all times.
Power Supply
It is recommended that the 380 Raptor should be used on a separate
power supply of not less than 12 AWG wire, and be protected by a
Residual Current Device. Any extension cable should be no longer
than 15 Metres and should be 1.5mm2 for 240v and 2.5mm2 for 110v
machines.
Changing Blades: Ensure the machine is unplugged. Undo the butterfly
nut (fig. 1. ref. A) and rotate the blade cover. Press in the spindle lock and
check that it is fully engaged by manually rotating the blade. Using the
supplied 8mm Hex wrench, undo the hex bolt that secures the blade by
turning it counter clockwise, and remove the bolt, washer, outside blade
flange and blade. Note: Do not remove inside blade flange. Press in
the spindle lock. Replace blade, making sure that the printed side of the
blade is facing you then refit the outside blade flange, washer, and hex
bolt. Turn the hex bolt clockwise to tighten. Note: Check that the spindle
lock is fully released by manually rotating the blade before use. Rotate
the blade cover back into position and tighten the butterfly nut. Refit the
Hex wrench to the holder on the machine.
Adjustment Of The Cutting Depth Stop
The down stop (fig. 2. ref. A) should be adjusted so that the maximum
cutting capacity is maintained without the blade hitting the base. Lower
the cutter head until the arm hits the down stop. If necessary adjust the
down stop screw and lock nut until the correct clearance is achieved.
Tighten the lock nut to lock in position.
Adjustment Of The Cutting Angle
The vice can be adjusted from 0 to 45 degrees. Loosen the lever on
the vice and adjust to the required cutting angle. Tighten lever to lock in
position.
Adjustment Of The Stationary Vice
The vice can be repositioned by removing the lever and Allen screw, and
then sliding the fence to the desired position. Replace and tighten the
lever and screw to lock in position.
Metal Cutting Saw Safety
Operating Advice
Always securely clamp the material to be cut in the vice. To start the tool,
you must depress the main trigger switch to power the motor. With the
motor head in the raised position, switch on the motor and allow to come
up to full speed. Lower the motor head to begin cutting. When starting
a cut take care to introduce the blade to the material slowly, using light
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pressure at first to keep blade from grabbing, and then continue with
normal pressure. Do not force the tool – let the speed of the saw blade
do the work. Cutting performance will not improve by applying more
pressure on the tool, and blade and motor life will be reduced. Use less
pressure as the blade exits through the material. On completion of the
cut, return the motor head to its upright position and switch off the power.
Keep the tool clean of metal chips and other dirt and debris.
Work piece Clamping
Position the work piece in the vice so that if a jam occurs, the blade will
not tend to throw it from the vice. Clamp it securely. Angles should be in
an inverted position so that the point of the section is uppermost. The
saw cuts most efficiently if the blade is cutting the thinnest section of the
material (fig. 3).
Maintenance And Troubleshooting
Keep tool and cord clean. Regularly vacuum or blow out the motor unit to
keep its ventilation clear, also check that the machine is well lubricated.
Inspect weekly. Avoid using cleaning products, which include benzene,
trichloroethelene, chloride, and ammonia as these can damage plastic
parts. In case of electrical or mechanical malfunction, immediately switch
off the tool and disconnect the plug.
Cleaning Chipping Tray
Periodically clean out the chipping tray by removing the screw (fig. 2.
ref. B) and removing the tray. Empty the tray into a suitable disposal
container then refit the tray and retaining screw.
Brush Inspection And Replacement
Excessive sparking may indicate the presence of dirt in the motor or
worn out carbon brushes. Check for wear after the first 50 hours of use
and then at 10 hours use intervals. Replace when they reach 6mm. The
brush holders are located on the motor housing opposite each other
and unscrew to allow access to the brushes. For all other service and
maintenance, take the machine to an authorised service centre after
typically 60 cutting hours, dependent upon the type of workload it has
endured.
Lubrication
Your machines motor bearings are lubricated at the factory with sufficient
lubricant to last for the lifetime of the unit under normal operating
conditions. Other movable parts can be lubricated with light machine
oil as necessary. It is recommended that the machine be taken to the
nearest SERVICE CENTER or HiTech USA, Iowa, if in the USA, at least
once a year for a thorough cleaning and lubrication. All repairs and
servicing made by these centres are fully guaranteed against defective
materials and workmanship.
12 Months Warranty
12 MONTH LIMITED WARRANTY. EVOLUTION POWER TOOLS RESERVES
THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN
WITHOUT PRIOR NOTICE.
Evolution Power Tools will, within twelve (12) months from the original date
of purchase, repair or replace any goods found to be defective in materials
or workmanship, provided the product warranty registration card has been
returned to Evolution Power Tools. This warranty is void if the tool being
returned has been used to cut materials beyond the recommendations in
the Instruction Manual or if the saw has been damaged by accident, neglect,
or improper service. This warranty does not apply to machines and / or
components which have been altered, changed, or modified in any way,
or subjected to use beyond recommended capacities and specifications.
Electrical components are subject to respective manufacturers’ warranties.
All goods returned defective shall be returned prepaid freight to Evolution
Power Tools. Evolution Power Tools reserves the right to optionally
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repair or replace it with the same or equivalent item. There is no warranty
– written or verbal – for saw blades. In no event shall Evolution Power
Tools be liable for loss or damage resulting directly or indirectly from the
use or merchandise or from any other cause. Evolution Power Tools is not
liable for any costs incurred on such goods or consequential damages. No
officer, employee or agent of Evolution Power Tools is authorised to make
oral representations of fitness or to waive any of the foregoing terms of
sale and none shall be binding on Evolution Power Tools.
Questions relating to this limited warranty should be directed to the company’s
head office, or call the appropriate Helpline number.
Accessories – Genuine Evolution Technology Blades
66T
80T
90T
70T
355mm TCT Mild Steel Blade
355mm TCT Aluminium / Thin Mild Steel Blade
355mm TCT Stainless Steel Capable Blade
380mm TCT Mild Steel Blade
Notice: Fair wear and tear and damage caused by misuse is not
covered under the 12-Month guarantee.
2200
1450
30
112.4
1.39
23
H 575 B 355 D 600
120 x 120
95 x 180
130
125 x 175
Vierkant (mm):
Rechthoekig (mm):
Rond (mm):
89 x 89
78 x 110
105
Maximumdiameter (mm):
Boordiameter (mm):
Dikte (mm):
380
25.4
2.4
Maximaal kist zaagbereik 900
Maximaal kist zaagbereik 450
Zaagbladafmetingen
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380
25.4
2.4
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Werkstukklem
Onderhoud en foutopsporing
Garanzia 12 Mesi
GARANZIA 12 MESI. EVOLUTION POWER TOOLS SI RISERVA IL DIRITTO DI
MIGLIORAMENTI E MODIFICHE SENZA PREAVVISO O SEGNALAZIONE.
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Accessoires – Originele Evolution zaagbladen
66T
80T
90T
70T
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Conservare queste istruzioni d’uso
Caratteristiche Tecniche Evo380 Raptor
2200
1450
30
112.4
1.39
23
H 575 L 355 P 600
120 x 120
95 x 180
130
125 x 125
89 x 89
78 x 110
105
380
25.4
2.4
Dimensions de la lame
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220 Volt
2200 Watt
1450 g/m
30 min.
112,4 DbA
1.39 (m/s2)
23,0 kg
575x355x600
120 x 120 mm
95 x 180 mm
130 mm
125 x 125 mm
78 x 110 mm
105 mm
Conserver ces instructions
380 mm
25,4 mm
2,4 mm
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Garantie à 12 Mois
GARANTIE LIMITÉE À 12 MOIS. EVOLUTION POWER TOOLS SE RESERVE LE DROIT
DE PROCÉDER À DES AMÉLIORATIONS ET DES CHANGEMENTS DE CONCEPTION
SANS AVIS PRÉALABLE.
12
23
2200
1450
30
112.4
1.39
23
T 600
120 x 120
95 x 180
130
125 x 125
89 x 89
78 x 110
105
380
25.4
2.4
Sägeblatt
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Cuchilla acero suave TCT de 355mm
Cuchilla acero suave fino / aluminio TCT de 355mm
Cuchilla capaz acero inoxidable TCT de 355mm
Cuchilla acero suave TCT de 380mm
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2200
1450
30
112.4
1.39
23
A 575 An 355 P 600
120 x 120
95 x 180
130
125 x 125
89 x 89
78 x 110
105
380
25.4
2.4
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M3
M1
M2
TCT Cut off saw
380 Raptor
Service Parts List
®
REV.
1.00