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2
Outer Lift Chains
(1) Chain Anchor Nuts.
(2) Chain Anchor Bolts.
1
2
1
2
Vehicle System 73
Chain Wear Test
Chain wear test is a measurement of wear of the chain links and pins. Do the steps that follow to check chain wear.
1. Lift the mast and carriage enough to put tension on the lift chains.
2. Measure precisely ten links of chain distance at the center of pins in millimeter.
A chain wear gauge can also be used.
3. Calculate chain wear rate.
* For STD, FF, FFT Mast
New one pitch = 19.05 mm (D20/25/30/32S Model)
25.40 mm (D33S,
G33P Model)
Chain wear rate (%)
=
190.5
=
Actual measurement - 254 x100 (D33S,G33P Model)
254
* For Quad Mast
- Carriage & Outer Mast Chain
Chain wear rate (%)
= Actual measurement - 254
254 x100
- Inner Mast Chain
Chain wear rate (%)
=
190.5
WARNING
Do not put a lift truck into service if the chain wear indication is 2% or more. A reading of 2% or more could cause damage or injury to persons.
4. If the chain wear indication is 2% or more, replace the lift chain.
Testing & Adjusting
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Table of contents
- 7 Hydraulic Control Valve
- 8 Hydraulic Pump
- 8 Lift Cylinders
- 9 Full Free Triple Lift and Full Free Lift Primary
- 9 Lift Secondary
- 10 Tilt Cylinder
- 11 Carriage
- 12 Lift Relay Group
- 12 Standard Lift
- 13 Full Free Lift
- 14 Full Free Triple
- 15 Quad Lift
- 16 Lift & Tilt Mounting Group
- 17 Steering Wheel
- 18 Steering Gear
- 19 Steer Axle and Wheel
- 20 Steer Tire Installation
- 20 (GC Models Only)
- 20 Steer Wheel Mounting
- 20 Oil Cooled Disc Brake
- 21 Parking Brake
- 22 Hydraulic Schematic
- 24 Control Valve
- 24 External Configuration
- 24 Hydraulic Circuit
- 25 Inlet Block - Key On
- 26 Lift Spool - Positioned to Lift
- 27 Lift Spool - Positioned to Lower
- 27 Tilt Spool - Positioned for Forward Tilt
- 28 Tilt Spool - Positioned for Backward Tilt
- 29 Shifting
- 29 Pressure and Flow Control Section
- 30 Flow Control Adjustment - Tilt and Auxiliary
- 31 STEERING SYSTEM
- 31 Hydraulic Schematic
- 32 Steering Cylinder
- 33 Steering Gear
- 35 Brake Power Master Cylinder
- 37 Oil Cooled Disc Brake
- 37 Parking Brake
- 38 Delayed Engine Shutdown System
- 38 Operation
- 40 System
- 40 Diagnostic Fault Codes
- 44 OSS (Operator Sensing System)
- 45 Operation
- 45 Symbols of OSS
- 46 Operator Sensing System Schematic
- 49 Troubleshooting
- 49 Visual Checks
- 49 Performance Test
- 51 Hydraulic System and Mast
- 52 Hydraulic Pump
- 53 Hydraulic Control Valve
- 54 Lift and Tilt Cylinders
- 55 Steering System
- 56 Power Master Cylinder
- 57 Brake System
- 58 Hydraulic System
- 58 Relief Valve Pressure Check
- 60 Standard Lift Cylinder Air Removal
- 61 Mast and Carriage
- 61 Mast Adjustment - STD, FFL & FFT
- 66 Mast Adjustment - Quad
- 71 Carriage Adjustment
- 73 Quad Mast
- 74 Chain Adjustment
- 75 Chain Wear Test
- 76 Carriage and Mast Height Adjustment
- 76 Forks Parallel Check
- 77 Tilt Cylinder Alignment
- 79 Drift Test
- 80 Steering System
- 80 Steer Wheel Bearing Adjustment
- 80 Steering Axle Stop Adjustment
- 81 Steering System Pressure Check
- 83 Brake System
- 83 Brake System Air Removal
- 83 Parking Brake Test
- 84 Parking Brake Adjustment