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TIGHTENING TORQUES
SPEC
TIGHTENING TORQUES
ENGINE
Exhaust pipe stud bolt
Oil check bolt
Cylinder head cover
Cylinder head and cylinder
Cylinder head(timing chain side)
Spark plug
Camshaft sprocket
Timing chain tensioner(body)
Guide stopper2
Timing chain tensioner(plug)
Water pump assembly
Thermostat cover air bleed bolt
Thermostat cover
Fan case
Fan
Radiator drain bolt
Radiator cover
Oil pump assembly
Engine oil drain plug
Intake manifold
Air filter assembly
Injector
Intake manifold side band
Air filter assembly side band
Protector
Exhaust pipe
Stay fender
Muffler
Reed valve and holder
AI filter case
Oil guide
Crankcase(left and right)
Cylinder stud bolt
Drain bolt(transmission oil fill bolt)
V-belt case cover
Drain bolt(transmission oil)
Transmission case
Transmission case
Cover1(starter clutch)
Hold lead plate bolt
Bolt
-
Screw
Screw
-
Bolt
Bolt
Bolt
Band
Band
Screw
Nut
Bolt
Bolt
-
-
Bolt
Nut
Bolt
-
Bolt
Bolt
Bolt plug
Bolt
-
Bolt
Bolt
Bolt
Bolt
Nut
Bolt
-
-
Bolt
Bolt
Bolt
Bolt
Bolt
-
Q
’ ty
Tightening torque
Nm m » kg ft » lb
M8 2 13 1.3 9.4
M6 1 7 0.7 5.1
M6 4 10 1.0 7.2
M6 4 10 1.0 7.2
—4\\4jl
M6 2 10 1.0 7.2
M10 1 13 1.3 9.4
M8 1 30 3.0 21.7
M6 2 9 0.9 6.5
M6 1 7 0.7 5.1
M8 1 8 0.8 5.8
M6 3 10 1.0 7.2
M6 1 10 1.0 7.2
M6 2 10 1.0 7.2
M6 4 10 1.0 7.2
M6 3 9 0.9 6.5
M10 1 1 0.1 0.7
6 3 2 0.2 1.5
M5 2 4 0.4 2.9
M35 1 32 3.2 23.1
M6 2 10 1.0 7.2
M6 2 10 1.0 7.2
M6 1 12 1.2 8.7
M4 1 3 0.3 2.2
M4
M6
1
2
3
9
0.3
0.9
2.2
6.5
When fastened, apply screw retaining com-
M8 2 13 1.3 9.4 pound.
M8 2 10 1.0 7.2
M8 2 31 3.1 22.4
M6 1 14 1.4 10.1
M6 1 7 0.7 5.1
M6 2 10 1.0 7.2
M6 8 10 1.0 7.2
M6 4 13 1.3 9.4
M8 1 23 2.3 16.6
M6 6 10 1.0 7.2
M6 1 13 1.3 9.4
M6 6 11 1.1 8.0
M6 2 10 1.0 7.2
M6 7 10 1.0 7.2
M6 1 10 1.0 7.2
2-19
Drain bolt(engine oil)
Centerstand spring
Starter clutch
Kickstarter
Primary fixed sheave
Clutch housing
Stator coil
Pulser coil
AC magneto rotor
Starter motor assembly
Ignition coil
Coolant temperature sensor
Cylinder head tightening sequence
(1 -» 2 -» 3 4 -» 2 -» 5 -» 6)
-
Hook
Nut
Bolt
Nut
Nut
Bolt
Screw
Nut
Bolt
Bolt
-
TIGHTENING TORQUES
SPEC 0 *
Q
’ ty
Tightening torque
Nm m » kg ft » lb
M8 1 23 2.3 16.6
M6 1 7 0.7 5.1
M22 1 90 9.0 65.1
Left-hand thread
M6 1 12 1.2 8.7
M10 1 30 3.0 21.7
M10 1 40 4.0 28.9
M5 3 4 0.4 2.9 i
^ILT
M6 2 7 0.7 5.1
M12 1 43 4.3 31.1
M6 2 13 1.3 9.4
M6 2 7 0.7 5.1
M12 1 22 2.2 15.9
2-20
TIGHTENING TORQUES
SPEC 0*"
CHASSIS
Frame and engine bracket3
Engine bracket3 and engine
Handlebar bracket and steering shaft
Rear shock absorber and frame
Rear shock absorber and engine
Steering shaft and upper bearing inner race
Steering shaft and ring nut
Front fork and lower bracket
Handlebar bracket and handlebar lower holder
Handlebar lower holder and handlebar upper holder
Throttle cable and holder lever2
Throttle cable and throttle body
Front reflector
Fuel tank
Fuel pump
Single seat lock assembly
Trunk
Bottom plate and single seat lock bracket
Bottom plate and frame(single seat)
Single seat and frame(single seat)
Single seat lock assembly and trunk
Resin part and resin cover
Footrest board
License bracket
Rear turn signal light
License light
Front wheel shaft
Front brake camshaft lever
Rear wheel shaft
Rear brake camshaft lever
Rear brake pin pivot
Speedometer cable
Main switch and headlight stay bracket
Headlight body and headlight unit
Headlight stay bracket and headlight body
Lower bracket and headlight stay bracket
Handlebar bracket and headlight stay bracket
ECU and trunk
Rear reflector and license bracket
Taillight underside
M10
M10
M10
M10
M8
BC1
BC1
M10
M10
M8
M5
M5
M5
M6
M5
M6
M6
M6
M6
M6
M6
About M5
M6
M6
M6
About M5
M10
M6
M14
M6
M8
M12
M6
M5
M6
M8
M8
M6
M5
M6
Tightening torque
Nm m » kg ft » lb
46 4.6 33.1
58 5.8 42.0
60 6.0 43.4
30 3.0 21.7
16 1.6 11.6
7 0.7 5.1 See”NOTE”
30 3.0 21.7 See”NOTE”
30 3.0 21.7
48 4.8 34.7
28 2.8 20.3
4 0.4 2.9
5 0.5 3.6
7 0.7 5.1
10 1.0 7.2
4 0.4 2.9
12 1.2 8.7
12 1.2 8.7
7 0.7 5.1
10 1.0 7.2
10 1.0 7.2
7 0.7 5.1
2 0.2 1.5
7 0.7 5.1
7 0.7 5.1
4 0.4 2.9
2 0.2 1.5
48 4.8 34.7
8 0.8 5.8
120 12.0 86.8
10 1.0 7.2
16 1.6 11.6
5 0.5 3.6
7 0.7 5.1
4 0.4 2.9
10 1.0 7.2
23 2.3 16.6
23 2.3 16.6
7 0.7 5.1
2 0.2 1.5
2 0.2 1.5
2-21
TIGHTENING TORQUES
SPEC 0 *
NOTE :
1 . First,tighten the upper bearing inner race approximately 7Nm(0.7m
» kg, 5.1ft
» lb) by using the torque wrench and check turn steering shaft smoothly.
2. Second,hold the upper bearing inner race and tighten the ring nut 30Nm(3.0m
» kg, 21.7ft
» lb) by using the torque wrench.
3. Final,operate the steering shaft together with the steering stem nut now.
© Upper bearing inner race
(2) Ring nut
2-22
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