1
Install hydraulic hoses 017 and 018.
Fig. 10-513 201309250014
10.23
Pendulum joint
Before the pendulum joint can be demounted, the following components must be removed:
●
●
The pendulum support (“Pendulum support” see page 264)
The steering cylinder (“Replacing the steering cylinder” see page 269)
1
Cut through the cable tie on the hose bundle.
272
Fig. 10-514 201309250016
1
Fig. 10-515 201309240057
1
Place a protective sheet (e.g. aluminum) beneath and above the hose bundle between it and the chassis.
Rammax 1575
1
Remove the M12 hex screws
(AF size 19) from the pendulum joint.
Fig. 10-516 201309240046
1
Remove the cover.
Fig. 10-517 201309240049
Fig. 10-518 201309240050
1
Remove the M16 hex screw
(AF size 24) from the bearing lock.
2
Remove the bearing lock (1).
1
Fig. 10-519 201309240051
1
Retap the thread in the chassis support.
Pendulum joint
Repair
Fig. 10-520 201309240052
273
Fig. 10-521 201309240053
1
Screw in
two M12x100 hex screws
(AF size 19).
NOTE:
If the bearing seat is rusted, use 4 screws.
1
Screw the screws in until the pendulum bearing is separated from the bearing bolt.
274
Fig. 10-522 201309240054
Fig. 10-523 2201309240055
2
1
Space limitations mean that no screws longer than M12x100 can be used.
Therefore, spacer blocks (approx.
20 mm) must be placed under the screws.
2
When the bearing has been pressed free of the bearing bolt, remove the screws.
1
Use a piece of square timber (1) to force the chassis apart at the front and rear.
2
Support the chassis at the rear using another piece of square timber (2).
1
Fig. 10-524 201309240058
Rammax 1575
Special tool for removing the joint bearing.
Fig. 10-525 201311210022
1
Place the thrust washer of the special tool under the joint bearing.
Fig. 10-526 201309240061
2
1
Fig. 10-528 201309240063
Fig. 10-527 201309240062
1
Position the upper part (1) of the special tool on the chassis support.
2
Put the M20 hex screw (2) of the special tool in place.
1
Press the bearing out of the support.
1.1
Turn the screw until the bearing is free.
Pendulum joint
Repair
Fig. 10-529 201309240064
275
1
Lift the bearing out of the support.
Fig. 10-530 201309240065
Fig. 10-531 201309240068
Dismantled clamp ring with bearing.
Fig. 10-532 201309240066
1
Place the clamp ring under the press.
Fig. 10-533 201309240069
1
Press the bearing out.
276
Fig. 10-534 201309240070
Rammax 1575
1
Clean the clamp ring.
Fig. 10-535 201309240071
2
Grease the bearing seat.
Fig. 10-536 201309240072
1
Position the new bearing.
Fig. 10-537 201309240074
1
Press the bearing into the clamp ring.
Pendulum joint
Repair
Fig. 10-538 201309240075
277
2
Clean the chassis support.
Fig. 10-539 201309240076
Fig. 10-540 201309240077
1
Grease the bearing seat.
Fig. 10-541 201309240078
2
Apply sealant to the sealing surface.
Fig. 10-542 201309240079
Fig. 10-543 201309240081
1
Draw the bearing flange into the support with M12x60 hex screws and spring washers.
278
Fig. 10-544 201309240083
Rammax 1575
1
Grease the bearing bolt.
Fig. 10-545 201309240086
1
Center the chassis relative to the bearing bolt.
Fig. 10-546 201309240087
Fig. 10-548 201309240089
Fig. 10-547 201309240088
1
Position the washer.
2
Screw the M16x100 hex screw with the nut into the bearing bolt.
1
Using the M16 (AF size 24) hex nut, pull the bearing over the bearing bolt.
2
Remove the hex screw.
Pendulum joint
Repair
Fig. 10-549 201309240090
279
1
Install retaining washer onto the screw.
2
Apply blue adhesive to the M16x30 hex screw.
Fig. 10-550 201309240091
1
1
Secure the pendulum bearing with the
M16 hex screw (AF size 24) and washer (210 Nm).
2
Remove the four mounting screws (1).
Fig. 10-551 201309240092
Fig. 10-552 201309240093
3
Apply sealant to the surface of the clamp ring.
Fig. 10-553 201309240095
Fig. 10-554 201309240096
1
Put cover in place.
280
Fig. 10-555 201309240097
Rammax 1575
Pendulum joint
Repair
1
Apply blue adhesive to the
four
M12x40 hex screws.
Fig. 10-556 201309240098
1
Install the M12x40 hex screw
(AF size 19) and torque to 85 Nm.
Fig. 10-557 201309240099
1
Remove the protective metal sheets.
2
Arrange the hose bundle and secure with cable tie.
Fig. 10-558 201309250015
281