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4. Faults maintenance. Overhaul and maintenance of other equipment shall be conducted in accordance with the requirements and methods provided by the manufacturer. But, during the routine maintenance, be sure to write down the fault causes and the maintenance results in the
“equipment calendar” . An equipment calendar shall be kept for each piece of equipment in the equipment room.
Basic Inspection
Handling Controller Fault
When the faults of the controller affect the DC power supply, turn off the controller.
Handling Rectifier Fault
NOTE!
If a rectifier is pulled out or there is faulty rectifier, users should reset the controller.
Or else the batteries cannot be boost charged
Fault phenomenon and handling method
Rectifier faults include power indicator off (green), protection indicator on (yellow), protection indicator flashing (yellow), fault indicator on (red) and fault indicator flashing (red).
The indicators positions are shown in Figure 106 .
Figure 106: Rectifier indicator position
Power indicator
Protection indicator
Fault indicator
Change the position of the abnormal and normal rectifiers upon abnormity. If the abnormal rectifier still cannot work normally, refer to Table 29 to dispose the faults.
Table 29: Disposal methods for rectifier faults
FAULT
RELATED
ALARM
FAULT CAUSE
Power indicator off (green)
No alarm No input or output voltage
Fan is blocked
Protection indicator on
(yellow)
Rectifier over temperatur e
Main causes of overhe at protect ion for rectifie r
The vent duct is expedited: there are some blockages at air intake or air outlet
High temperature or pyrotoxin is near to the air intake of rectifier
The rectifier isn ’ t absolutely inserted into
Vertiv | NetSure 801 CAA Series Power Supply System Instruction Manual
PROPOSAL
Ensure having input and output voltage
Remove the object which blocks the fan operation
Remove the blockage at air intake and air outlet
Decrease ambient temperature or remove the pyrotoxin
Reinsert rectifier
108
FAULT
RELATED
ALARM
FAULT CAUSE PROPOSAL
Rectifier protection the frame
No current sharing
PFC output overvoltage protection
AC input voltage exceeding the normal range
Check the rectifier communication whether normal or not. If not, continue to check the connection of communication lines. Replace the fault rectifier when it works normally
Change the position of the abnormal and normal rectifiers. Replace the abnormal rectifier if it cannot work normally all the same
Ensure the AC input voltage whether in normal range or not
Protection indicator flashing
(yellow)
Rectifier communic ation failure
Rectifier communication failure
Check the communication lines connection whether well or not
Fault indicator on
(red)
Rectifier failure
Overvoltage
Remove the abnormal rectifier and restart. Replace the rectifier if it occurs overvoltage again
Fault indicator flashing (red)
Rectifier fan fault
Fan fault
Fault description
1. Internal short-circuit of rectifier
Replace new fan
The rectifier will automatically exit the system in case of internal short-circuit.
2. Damage to partial rectifier
In case of damage to partial rectifiers, if the remaining undamaged rectifiers are able to meet the power supply requirements of loads, just turn off the AC input switches of the damaged rectifiers.
3. Rectifier output overvoltage
The overvoltage of a single rectifier will not cause the overvoltage protection of all rectifiers.
However, if overvoltage protection occurs to all rectifiers, the system cannot recover automatically.
Treatment: turn off the AC input switches of all rectifiers and remover the rectifier to disconnect it.
At this time, the system voltage should be below 56.4V. Then insert rectifier one by one and turn on the AC input switches to observe the output current of it. When the AC input MCB of a certain rectifier is switched on, its output current is obviously bigger than that of the others. When the system voltage is higher than 56.4V, the rectifier with bigger output must be faulty Replace it. If all the rectifiers show the same symptom, you must turn off the monitoring and rectifiers and then restart the rectifiers.
NOTE!
During the treatment of rectifier fault, delete the address code of the closed rectifier in the rectifier parameters setting through the controller. Refer to M831D Controller User
Manual for deleting method.
Vertiv | NetSure 801 CAA Series Power Supply System Instruction Manual 109
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Table of contents
- 5 Safety Precautions
- 5 Electrical Safety
- 6 Battery
- 7 Others
- 8 OVERVIEW
- 8 Model Information
- 8 Overview
- 9 Components
- 9 Rectifier
- 11 Controller
- 11 AC Distribution Cabinet
- 16 DC Distribution Cabinet
- 24 Rectifier Cabinet
- 29 installation preparation
- 29 Installation Requirements
- 29 Environmental Requirements
- 29 Layout Requirements of The Equipment Room
- 32 Power Supply
- 33 Safety Protection
- 34 Equipment Running Environment Checklist
- 36 Storage Conditions
- 36 Installation Preparation
- 40 Unpacking Inspection
- 42 Installation
- 42 Cabinet Installation
- 42 Cabinet Placement
- 43 Mounting Large Side Door And Small Side Door
- 43 Installation on The Floor
- 45 Installation on Supporting Rack
- 46 Parallel Connection Between Cabinets
- 46 Parallel Connection with Copper Bars
- 49 Connecting Power Cables
- 50 Connecting Earth Cable
- 52 Distribution Cabinet
- 55 Connecting AC Input Cables
- 57 Connecting DC Emergency Lighting Cables (Optional)
- 58 Connecting DC Load Cables
- 59 Connecting Battery Cables
- 60 Installation Checklist
- 61 Installing Rectifier and Controller
- 61 Installing Rectifier
- 62 Installing Controller
- 63 Board
- 66 Cable
- 66 Connecting Rectifier Cabinet Communication Cable
- 68 Cabinet
- 69 Connecting Communication Cable of Distribution Cabinet
- 71 Installing Options
- 71 Installing Temperature Sensor
- 73 Testing
- 73 Note on Testing
- 73 Power-on
- 75 Setting Basic Parameters
- 75 Setting DIP Switch
- 76 Setting Basic Parameters for Controller
- 82 Checking Alarm and Operation Status
- 82 Testing Controller
- 84 Testing AC Distribution
- 85 Testing DC Distribution
- 86 Access Controller Through Web
- 94 Operation
- 94 Power Distribution LCD Operation
- 96 Controller Operation of Rectifier Cabinet
- 96 System Alarm and Status
- 96 Distribution Parameters Setting
- 96 Setting the Position Number of The Rectifier Manually
- 100 Adding Load
- 100 Adding Rectifier
- 101 Maintenance
- 101 Maintenance Requirements
- 101 General
- 101 Maintenance Tools and Equipment
- 102 Reference Technical Specification for Maintenance
- 104 Routine Maintenance Items
- 107 Routine Maintenance
- 108 Basic Inspection
- 108 Handling Controller Fault
- 108 Handling Rectifier Fault
- 110 Replacing Rectifier
- 111 Emergency Treatment
- 113 Appendix 1 Technical Parameters
- 116 Appendix 2 Alarm list
- 122 Appendix 3 ENGINEERING DESIGN DIAGRAM
- 138 APPENDIX 4 WIRING DIAGRAM
- 156 Appendix 5 SPARE PARTS