Mitsubishi Engine Oil Prestart Information. Miller BIG BLUE 450 DUO CST, BIG BLUE 450 DUO CST (CST 282)
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Complete Parts List is available at www.MillerWelds.com
5-7.
Mitsubishi Engine Oil Prestart Information
Complete Parts List is available at www.MillerWelds.com
Check oil with unit on level surface. If oil is not up to full mark on dipstick, add oil (see maintenance label).
1 Full
1
5-8.
Selecting Cable Sizes
NOTICE – The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine cable size.
Welding
Amperes
100
150
200
250
300
350
1
400
500
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding***
100 ft (30 m) or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m)
350 ft
(105 m)
10 - 60%
Duty Cycle
AWG (mm 2 )
60 - 100%
Duty Cycle
AWG (mm 2 )
10 - 100% Duty Cycle AWG (mm 2 )
4 (20)
3 (30)
3 (30)
2 (35)
1 (50)
1/0 (60)
1/0 (60)
4 (20)
3 (30)
2 (35)
1 (50)
1/0 (60)
2/0 (70)
2/0 (70)
4 (20)
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
3/0 (95)
3 (30)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
4/0 (120)
2 (35)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x2/0 (2x70)
1 (50)
2/0 (70)
2x3/0 (2x95)
2x3/0 (2x95)
1/0 (60)
3/0 (95)
2x3/0 (2x95)
2x4/0
(2x120)
400 ft
(120 m)
1/0 (60)
3/0 (95)
3/0 (95)
4/0 (120)
4/0 (120)
2x2/0 (2x70)
4/0 (120)
2x2/0 (2x70)
2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95)
2x4/0
(2x120)
2x4/0
(2x120)
2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95)
2x4/0
(2x120)
3x3/0 (3x95) 3x3/0 (3x95)
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm 2 for metric use.
***For distances longer than those shown in this guide, see AWS Fact Sheet No. 39, Welding Cables, available from the American Welding
Society at http://www.aws.org
.
OM-278215 Page 35
OM-294672 Page 28
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Engine Hazards
- 8 Compressed Air Hazards
- 8 Additional Hazards For Installation, Operation, And Maintenance
- 10 California Proposition 65 Warnings
- 10 Principal Safety Standards
- 10 EMF Information
- 11 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 11 Symboles utilisés
- 11 Dangers relatifs au soudage à l’arc
- 13 Dangers existant en relation avec le moteur
- 14 Dangers liés à l’air comprimé
- 15 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 17 Proposition californienne 65 Avertissements
- 17 Principales normes de sécurité
- 18 Informations relatives aux CEM
- 19 SECTION 3 – DEFINITIONS
- 19 Additional Safety Symbol Definitions
- 22 Miscellaneous Symbols And Definitions
- 24 SECTION 4 – SPECIFICATIONS
- 24 Serial Number And Rating Label Locations
- 24 Software Licensing Agreement
- 24 Information About Default Weld Parameters And Settings
- 24 Weld, Power, And Engine Specifications
- 24 Dimensions, Weights, And Operating Angles
- 25 Environmental Specifications
- 25 Duty Cycle And Overheating
- 26 Volt-Ampere Curves: Stick
- 27 Volt-Ampere Curves: TIG
- 27 AC Generator Power Curve
- 27 Fuel Consumption
- 28 SECTION 5 – INSTALLATION
- 28 Installing Welder/Generator
- 29 Grounding Generator to Truck or Trailer Frame
- 29 Installing Exhaust Pipe
- 30 Connecting The Battery
- 30 Engine General Information
- 31 Engine Fuel And Coolant Prestart Information
- 32 Mitsubishi Engine Oil Prestart Information
- 32 Selecting Cable Sizes
- 33 Weld Output Terminals
- 34 Making Dual Operator CC Weld Connections With Common Work Cables
- 35 Paralleling CST Units For SMAW Welding
- 36 SECTION 6 – OPERATION
- 36 Front Panel Engine Controls
- 37 Operating Optional Engine Block Heater
- 38 Fuel/Hour Gauge Descriptions
- 39 Front Panel CST Controls
- 41 SECTION 7 – OPERATING AUXILIARY EQUIPMENT
- 41 Generator Power Receptacles
- 42 GFCI Receptacle Information, Resetting, And Testing
- 43 SECTION 8 – MAINTENANCE AND TROUBLESHOOTING
- 43 Maintenance Label
- 44 Routine Maintenance
- 45 Cleaning Unit
- 46 Servicing Air Cleaner
- 46 Battery Maintenance
- 47 Checking Generator Brush Assembly
- 47 Inspecting And Cleaning Optional Spark Arrestor Muffler
- 48 Servicing Engine Cooling System
- 48 Adjusting Engine Speed
- 49 Servicing Fuel And Lubrication Systems
- 50 Overload Protection
- 52 Help Displays For CST
- 53 Troubleshooting CST
- 53 Troubleshooting Generator
- 55 SECTION 9 – PARTS LIST
- 55 Recommended Spare Parts
- 56 SECTION 10 – ELECTRICAL DIAGRAMS
- 58 SECTION 11 – RUN-IN PROCEDURE
- 58 Wetstacking
- 59 Run-In Procedure Using Load Bank Or Resistance Grid
- 60 SECTION 12 – GENERATOR POWER GUIDELINES