Paralleling CST Units For SMAW Welding. Miller BIG BLUE 450 DUO CST, BIG BLUE 450 DUO CST (CST 282)
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Complete Parts List is available at www.MillerWelds.com
5-11. Paralleling CST Units For SMAW Welding
1 2
Stop engine.
Failure to properly size and connect weld cables may cause excessive heat and start a fire, or damage your machine.
NOTICE – When making weld connections with a common cable, connect separate cables of adequate size and equal length to the weld output receptacles. Where the weld cables are joined, be sure connecting hardware is adequate for expected amperage and that the junction is properly insulated.
NOTICE – When using these connections as a common work terminal, all connections must be of the same polarity.
NOTICE – For common work connection, work cable must be able to carry combined
weld output of both modules (see Section 5-
NOTICE – Do not exceed machine duty cycle
1 Electrode Holder Cable For DCEP
2 Common Work Cable
For Stick welding Direct Current Electrode
Positive (DCEP), connect common work cable to workpiece.
Connect electrode holder cable to Positive
(+) receptacles.
For Stick Direct Current Electrode Negative
(DCEN), reverse connections.
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Be sure Process Select switches are set the same. Be sure Amp Adjust controls are set the same. See Section
OM-294672 Page 31
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Engine Hazards
- 8 Compressed Air Hazards
- 8 Additional Hazards For Installation, Operation, And Maintenance
- 10 California Proposition 65 Warnings
- 10 Principal Safety Standards
- 10 EMF Information
- 11 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 11 Symboles utilisés
- 11 Dangers relatifs au soudage à l’arc
- 13 Dangers existant en relation avec le moteur
- 14 Dangers liés à l’air comprimé
- 15 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 17 Proposition californienne 65 Avertissements
- 17 Principales normes de sécurité
- 18 Informations relatives aux CEM
- 19 SECTION 3 – DEFINITIONS
- 19 Additional Safety Symbol Definitions
- 22 Miscellaneous Symbols And Definitions
- 24 SECTION 4 – SPECIFICATIONS
- 24 Serial Number And Rating Label Locations
- 24 Software Licensing Agreement
- 24 Information About Default Weld Parameters And Settings
- 24 Weld, Power, And Engine Specifications
- 24 Dimensions, Weights, And Operating Angles
- 25 Environmental Specifications
- 25 Duty Cycle And Overheating
- 26 Volt-Ampere Curves: Stick
- 27 Volt-Ampere Curves: TIG
- 27 AC Generator Power Curve
- 27 Fuel Consumption
- 28 SECTION 5 – INSTALLATION
- 28 Installing Welder/Generator
- 29 Grounding Generator to Truck or Trailer Frame
- 29 Installing Exhaust Pipe
- 30 Connecting The Battery
- 30 Engine General Information
- 31 Engine Fuel And Coolant Prestart Information
- 32 Mitsubishi Engine Oil Prestart Information
- 32 Selecting Cable Sizes
- 33 Weld Output Terminals
- 34 Making Dual Operator CC Weld Connections With Common Work Cables
- 35 Paralleling CST Units For SMAW Welding
- 36 SECTION 6 – OPERATION
- 36 Front Panel Engine Controls
- 37 Operating Optional Engine Block Heater
- 38 Fuel/Hour Gauge Descriptions
- 39 Front Panel CST Controls
- 41 SECTION 7 – OPERATING AUXILIARY EQUIPMENT
- 41 Generator Power Receptacles
- 42 GFCI Receptacle Information, Resetting, And Testing
- 43 SECTION 8 – MAINTENANCE AND TROUBLESHOOTING
- 43 Maintenance Label
- 44 Routine Maintenance
- 45 Cleaning Unit
- 46 Servicing Air Cleaner
- 46 Battery Maintenance
- 47 Checking Generator Brush Assembly
- 47 Inspecting And Cleaning Optional Spark Arrestor Muffler
- 48 Servicing Engine Cooling System
- 48 Adjusting Engine Speed
- 49 Servicing Fuel And Lubrication Systems
- 50 Overload Protection
- 52 Help Displays For CST
- 53 Troubleshooting CST
- 53 Troubleshooting Generator
- 55 SECTION 9 – PARTS LIST
- 55 Recommended Spare Parts
- 56 SECTION 10 – ELECTRICAL DIAGRAMS
- 58 SECTION 11 – RUN-IN PROCEDURE
- 58 Wetstacking
- 59 Run-In Procedure Using Load Bank Or Resistance Grid
- 60 SECTION 12 – GENERATOR POWER GUIDELINES