Checking Generator Brush Assembly. Miller BIG BLUE 450 DUO CST, BIG BLUE 450 DUO CST (CST 282)
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1-1. Checking Generator Brushes
3
2
Replace brushes if damaged or if brush material is at or near minimum length.
Ref 190823
1
4
1-2. Checking Generator Brush Assembly
�
Complete Parts List is available at www.MillerWelds.com
8-6.
Checking Generator Brush Assembly
aged or if brush material is at or nea minimum length. Check length from brushholder surface.
1 4 1
3
2 allen_wrench allen_set pliers needlenose knife
Stop engine and let cool.
1 Generator Brush Assembly
2 Minimum Length: 1/4 in. (6.5 mm)
3 New Length: 5/8 in. (16 mm)
Ref 205725
4 Damaged Brush
Mark and disconnect leads at brushholder assembly. Remove assembly. Press on brush to be sure springs compress.
Replace assembly if brushes are damaged or if brush material is at or near minimum length. Check length from brushholder surface.
8-7.
Inspecting And Cleaning Optional Spark Arrestor Muffler
1
3
Complete Parts List is available at www.MillerWelds.com
OM-255 254 Page 1
Stop engine and let cool.
1 Spark Arrestor Muffler
2 Cleanout Plug
Remove plug and remove any dirt covering cleanout hole.
3 Exhaust Pipe
Start engine and run at idle speed to blow out cleanout hole. If nothing blows out of hole, briefly cover end of exhaust pipe with fireproof material.
Stop engine and let cool.
Reinstall cleanout plug.
2
NGO’s tools/ flathead philips head wrench
3/8 in.
crescent wrench
1
OM-294672 Page 43 steelbrush nutdriver chippinghammer solderiron stripcrimp heavy-duty workclamp light-duty workclamp wirecutter frontcutter
3
2 torque screwdriver torque wrench socket wrench drill strapwrench airgun hammer handream awl greasegun filterwrench
OM-278215 Page 44 file paintbrush qtip (swab) vicegrip crimper feelergauge flashlight ruler toothbrush punch solvent pinextractor eprompuller pipewrench
OM-222 Page 1
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Engine Hazards
- 8 Compressed Air Hazards
- 8 Additional Hazards For Installation, Operation, And Maintenance
- 10 California Proposition 65 Warnings
- 10 Principal Safety Standards
- 10 EMF Information
- 11 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 11 Symboles utilisés
- 11 Dangers relatifs au soudage à l’arc
- 13 Dangers existant en relation avec le moteur
- 14 Dangers liés à l’air comprimé
- 15 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 17 Proposition californienne 65 Avertissements
- 17 Principales normes de sécurité
- 18 Informations relatives aux CEM
- 19 SECTION 3 – DEFINITIONS
- 19 Additional Safety Symbol Definitions
- 22 Miscellaneous Symbols And Definitions
- 24 SECTION 4 – SPECIFICATIONS
- 24 Serial Number And Rating Label Locations
- 24 Software Licensing Agreement
- 24 Information About Default Weld Parameters And Settings
- 24 Weld, Power, And Engine Specifications
- 24 Dimensions, Weights, And Operating Angles
- 25 Environmental Specifications
- 25 Duty Cycle And Overheating
- 26 Volt-Ampere Curves: Stick
- 27 Volt-Ampere Curves: TIG
- 27 AC Generator Power Curve
- 27 Fuel Consumption
- 28 SECTION 5 – INSTALLATION
- 28 Installing Welder/Generator
- 29 Grounding Generator to Truck or Trailer Frame
- 29 Installing Exhaust Pipe
- 30 Connecting The Battery
- 30 Engine General Information
- 31 Engine Fuel And Coolant Prestart Information
- 32 Mitsubishi Engine Oil Prestart Information
- 32 Selecting Cable Sizes
- 33 Weld Output Terminals
- 34 Making Dual Operator CC Weld Connections With Common Work Cables
- 35 Paralleling CST Units For SMAW Welding
- 36 SECTION 6 – OPERATION
- 36 Front Panel Engine Controls
- 37 Operating Optional Engine Block Heater
- 38 Fuel/Hour Gauge Descriptions
- 39 Front Panel CST Controls
- 41 SECTION 7 – OPERATING AUXILIARY EQUIPMENT
- 41 Generator Power Receptacles
- 42 GFCI Receptacle Information, Resetting, And Testing
- 43 SECTION 8 – MAINTENANCE AND TROUBLESHOOTING
- 43 Maintenance Label
- 44 Routine Maintenance
- 45 Cleaning Unit
- 46 Servicing Air Cleaner
- 46 Battery Maintenance
- 47 Checking Generator Brush Assembly
- 47 Inspecting And Cleaning Optional Spark Arrestor Muffler
- 48 Servicing Engine Cooling System
- 48 Adjusting Engine Speed
- 49 Servicing Fuel And Lubrication Systems
- 50 Overload Protection
- 52 Help Displays For CST
- 53 Troubleshooting CST
- 53 Troubleshooting Generator
- 55 SECTION 9 – PARTS LIST
- 55 Recommended Spare Parts
- 56 SECTION 10 – ELECTRICAL DIAGRAMS
- 58 SECTION 11 – RUN-IN PROCEDURE
- 58 Wetstacking
- 59 Run-In Procedure Using Load Bank Or Resistance Grid
- 60 SECTION 12 – GENERATOR POWER GUIDELINES