Routine Maintenance. Miller BIG BLUE 450 DUO CST, BIG BLUE 450 DUO CST (CST 282)
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Complete Parts List is available at www.MillerWelds.com
8-2.
Routine Maintenance
Stop engine before maintaining.
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See Engine Manual and Maintenance Label for important start-up, service, and storage information. Service Engine more often if used in severe conditions.
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Recycle engine fluids.
Every
50
Hours
Every
100
Hours
Every
500
Hours
Every
1000
Hours
Every
2000
Hours
Reference Maintenance Schedule
Every
8
Hours
Coolant,
Fuel, and
Oil
Weld
Terminals
Battery
Terminals
Air
Cleaner
Air
Cleaner
Element
Labels
Check coolant, fuel, and oil levels.
Clean any fuel and/or oil spills.
Clean
Clean
Check air cleaner hoses and element.
Check and replace if necessary.
Weld
Cables
Replace any unreadable labels.
Check cables for any signs of damage and replace if necessary.
Fan Belt
Tension
Check tension for no greater than 0.5 in.
deflection.
Change Oil and
Oil Filter
Spark
Arrestor
Fuel
Filters
Check and clean
Radiator
Thermostat
Radiator
Fluid
Inside
Unit
Change in-line and primary fuel filter.
Check and replace if necessary.
Check fluid level.
Clean inside of unit.
Valve
Clearance*
Verify clearance meets specifications.
Fuel Tank Flush tank to clear out any sludge that may be present.
Slip
Rings*
Check for wear and damage.
Brushes* Check and replace if necessary.
Injectors Clean
*To be done by factory authorized service agent.
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Engine Manual
Engine Manual
Engine Manual
Engine Manual
OM-294672 Page 40
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Table of contents
- 5 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
- 5 Symbol Usage
- 5 Arc Welding Hazards
- 7 Engine Hazards
- 8 Compressed Air Hazards
- 8 Additional Hazards For Installation, Operation, And Maintenance
- 10 California Proposition 65 Warnings
- 10 Principal Safety Standards
- 10 EMF Information
- 11 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION
- 11 Symboles utilisés
- 11 Dangers relatifs au soudage à l’arc
- 13 Dangers existant en relation avec le moteur
- 14 Dangers liés à l’air comprimé
- 15 Symboles de dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
- 17 Proposition californienne 65 Avertissements
- 17 Principales normes de sécurité
- 18 Informations relatives aux CEM
- 19 SECTION 3 – DEFINITIONS
- 19 Additional Safety Symbol Definitions
- 22 Miscellaneous Symbols And Definitions
- 24 SECTION 4 – SPECIFICATIONS
- 24 Serial Number And Rating Label Locations
- 24 Software Licensing Agreement
- 24 Information About Default Weld Parameters And Settings
- 24 Weld, Power, And Engine Specifications
- 24 Dimensions, Weights, And Operating Angles
- 25 Environmental Specifications
- 25 Duty Cycle And Overheating
- 26 Volt-Ampere Curves: Stick
- 27 Volt-Ampere Curves: TIG
- 27 AC Generator Power Curve
- 27 Fuel Consumption
- 28 SECTION 5 – INSTALLATION
- 28 Installing Welder/Generator
- 29 Grounding Generator to Truck or Trailer Frame
- 29 Installing Exhaust Pipe
- 30 Connecting The Battery
- 30 Engine General Information
- 31 Engine Fuel And Coolant Prestart Information
- 32 Mitsubishi Engine Oil Prestart Information
- 32 Selecting Cable Sizes
- 33 Weld Output Terminals
- 34 Making Dual Operator CC Weld Connections With Common Work Cables
- 35 Paralleling CST Units For SMAW Welding
- 36 SECTION 6 – OPERATION
- 36 Front Panel Engine Controls
- 37 Operating Optional Engine Block Heater
- 38 Fuel/Hour Gauge Descriptions
- 39 Front Panel CST Controls
- 41 SECTION 7 – OPERATING AUXILIARY EQUIPMENT
- 41 Generator Power Receptacles
- 42 GFCI Receptacle Information, Resetting, And Testing
- 43 SECTION 8 – MAINTENANCE AND TROUBLESHOOTING
- 43 Maintenance Label
- 44 Routine Maintenance
- 45 Cleaning Unit
- 46 Servicing Air Cleaner
- 46 Battery Maintenance
- 47 Checking Generator Brush Assembly
- 47 Inspecting And Cleaning Optional Spark Arrestor Muffler
- 48 Servicing Engine Cooling System
- 48 Adjusting Engine Speed
- 49 Servicing Fuel And Lubrication Systems
- 50 Overload Protection
- 52 Help Displays For CST
- 53 Troubleshooting CST
- 53 Troubleshooting Generator
- 55 SECTION 9 – PARTS LIST
- 55 Recommended Spare Parts
- 56 SECTION 10 – ELECTRICAL DIAGRAMS
- 58 SECTION 11 – RUN-IN PROCEDURE
- 58 Wetstacking
- 59 Run-In Procedure Using Load Bank Or Resistance Grid
- 60 SECTION 12 – GENERATOR POWER GUIDELINES