Introduction The TSX CTY 2A, TSX CTY 4A and TSX CTY 2C modules are standard format counting modules. They are used to count pulses from a sensor with a maximum frequency of 40 kHz (CTY 2A/4A) or 1 MHz (CTY 2C).

Installation of counting modules

The counting modules can be installed in any available slot of a Premium PLC configuration (TSX or PCX), on the condition that the following are used to the l l maximum:

8 "application-specific" channels in a TSX P57 103/PCX 57 203 configuration,

24 "application-specific" channels in a TSX P57 2•3/PCX 57 203/TSX P57 2•23 configuration, l 32 "application-specific" channels in a TSX P57 3•3/PCX 57,353/TSX P57 3623 configuration, l 48 "application-specific" channels in a TSX P57 453/ TSX P57 4823 configuration.

The only difference between the TSX CTY 2A and TSX CTY 4A modules is their number of channels (2 for the TSX CTY 2A and 4 for the TSX CTY 4A). They are used for upcounting, downcounting, or up/down counting functions for each channel.

The TSX CTY 2C module (2 channels) is used for the counting up/down functions, and measurements in normal or modulo mode.

Sensors used on the channels l l

The sensor used on each channel can be: l a 2 or 3-wire proximity sensor, type PNP or NPN. When using a mechanical l contact output, it is necessary to raise the channel’s immunity in order to curb the closing bounces of the contact, an incremental signal encoder with 5 VDC differential outputs (encoder with

RS 422/485 line transmitters), an incremental signal encoder with 10-30 VDC output (Totem Pole encoder), an absolute encoder with serial outputs, standard RS 485 interface (TSX CTY 2C l only), an absolute encoder with parallel outputs, using the adaption TELEFAST:

ABE-7CPA11 (TSX CTY 2C only).

Illustration This diagram shows the different sensor types:

Modules

TSX CTY 2A / 4A incremental encoder proximity sensor absolute encoder with serial output

Introduction absolute encoder with parallel outputs

TELEFAST ABE-7CPA11

Module

TSX CTY 2C

Introduction

Physical description

Illustration This diagram illustrates the TSX CTY 2A / 4A / 2C counting modules:

TSX CTY 2A TSX CTY 4A TSX CTY 2C

Number table

Introduction

This table describes the modules according to the different numbers in the diagrams above:

Number Description

1 Standard SUB D 15-pin connector for connecting: l l l the relevant count sensor(s) to channels 0 and 1 for the TSX CTY 2A/2C modules, and to channels 0, 1, 2 and 3 for the TSX CTY 4A module, the encoder supply when using this type of sensor, the return encoder supply, which is used to check that the encoder is receiving the correct supply.

5 l l

HE10 20-pin connectors, used for each channel to connect: l auxiliary inputs: l reset to 0 or set to the preset value, l l count confirmation, capture, of auxiliary outputs, external supplies: l l auxiliary input and output supply, supply of other sensors.

Screw for fixing module in place.

Rigid body, which guarantees: l l electromagnetic card support, locking of the module in its slot.

Module diagnostic LEDs: l module level diagnostics: l green RUN LED: indicates the operating mode of the module (operative l module), red ERR LED: indicates the internal state of the module (internal error, l l module broken down), red I/O LED: indicates an external error or application fault, module channel level diagnostics: l green CHx LED: indicates channel diagnostics.

- LED on: channel active,

- flashing LED: channel inactive,

- LED off: channel inoperative, not configured or incorrectly configured.

Introduction

Functions

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter introduces the various functions of the TSX CTY 2A / 4A / 2C modules.

This chapter contains the following topics:

Topic

Down counting function (TSX CTY 2A / 4A modules)

Up counting function (TSX CTY 2A / 4A modules)

Up/down counting function (TSX CTY 2A / 4A modules)

Up/down counting and measurement functions (TSX CTY 2C module)

Up/down counting on the TSX CTY 2A/4A modules

Process diagram

Up/down counting on the TSX CTY 2A/4A modules

Process diagram 1

Process diagram 2

Process diagram 3

Process diagram 4

Up/down counting and measuring on a TSX CTY 2C module

Process diagram 5

Connection process for the EPSR "supply feedback" input

Page

Functions

Down counting function (TSX CTY 2A / 4A modules)

General

Illustration

The down counting function allows pulses to be counted down (on 24 bits + sign) from a preset value between 0 and +16777215, and indicates when the current value is equal to or less than 0.

The format for down counting is between –16777216 and +16777215.

diagram of the principle: valid downcounting space current value measurement ≤ 0 preset with automatic preset

Note: Operation of the down counting function, the associated language objects, and the software installation are all described in the application manual.

Functions

Up counting function (TSX CTY 2A / 4A modules)

General

Illustration

The up counting function counts pulses (on 24 bits + sign) from 0 to a predefined value known as the setpoint value.

The format for up counting is between 0 and +16777215.

The module indicates when the setpoint value has been reached.

The current count value is constantly compared to two adjustable thresholds

(threshold 0 and threshold 1).

Diagram of the principle: valid counting space current value measurement ≤ setpoint value current value measurement ≤ threshold value 1 current value measurement ≤ threshold value 0 threshold 0 threshold 1 setpoint with automatic reset to 0

Note: Operation of the up counting function, the associated language objects, and the software installation are all described in the application manual.

Functions

Up/down counting function (TSX CTY 2A / 4A modules)

General The up/down counting function uses one counter to execute both the up counting and down counting of pulses (on 24 bits + sign), from a preset value between

–16777216 and +16777215.

l l

This function also offers the possibility of setting several values, which cause an alert when the current value passes them, which could in turn trigger event processing: a low setpoint and a high setpoint,

2 adjustable thresholds (thresholds 0 and 1).

Illustration of the up/down counting mode

Diagram of the principle: valid upcounting/downcounting space current value ≤ with high setpoint current value

≤

threshold 1 current value ≤ threshold 0 current value ≤ low setpoint low setpoint preset threshold 0 threshold 1 high setpoint

Note: Operation of the up/down counting function, the associated language objects, and the software installation are all described in the application manual.

Functions

Up/down counting and measurement functions (TSX CTY 2C module)

Up/down counting function

The up/down counting function uses one counter to execute both the up counting and down counting of pulses (on 24 bits + sign), from a preset value between

–16777216 and +16777215.

Measurement function

The measurement function is used to acquire a serial frame from an absolute encoder with serial outputs.

Illustration of the up/down counting mode

Diagram of the principle: valid upcounting/downcounting space current value ≤ threshold 1 current value ≤ threshold 0

Modulo mode preset threshold 0 threshold 1

The modulo mode enables up/down counting (on 25 bits) between 0 and

+33554431.

Functions

Illustration of modulo mode

Diagram of the principle: up/down counting space current value ≤ threshold 0 current value ≤ threshold 1 preset threshold 0 threshold 1

Note: The up/down counting and measurement functions also offer the possibility of setting two thresholds (thresholds 0 and 1). If the current value crosses these thresholds, this will be signaled, and will trigger event processing.

Note: Operation of the up/down counting and measurement functions, the associated language objects, and the software installation are all described in the application manual.

Functions

Up/down counting on the TSX CTY 2A/4A modules

Introduction The TSX CTY 2A/4A counting modules are used to enable: l l

2 independent up or down counting channels (module TSX CTY 2A),

4 independent up or down counting channels (module TSX CTY 4A).

Up/down counting signals

The relevant up/down counting signals for a channel, as well as the encoder supply

(when the sensor is an incremental encoder) are grouped together on a standard

SUB D 15-pin connector. Each up/down counting channel is able to receive 5 VDC or 24 VDC signals. Pulses are received on the IA input.

Auxiliary inputs 24 VDC auxiliary inputs (reset to 0: for up counting, set to the preset value for down counting and for confirmation of up/down counting), as well as the external supplies, are grouped together on a HE10 connector, shared by channels 0 and 1, or 2 and 3

(TSX CTY 4A only).

l l

Reset to 0 (up counting) or preset value (down counting)

Resetting to zero (up counting) or setting to the preset value (down counting) can be carried out in one of the ways described below: l by changing the state (rising or falling edge) of the IPress• input (down counting) or the IReset input (up counting), according to the choice made during configuration, l by crossing the setpoint value (up counting) or 0 (down counting), l via software,

Up/down counting enable l l

The up/down count can be enabled as follows: by setting the IVal input to 1, via software.

Note: For more information on these functions, refer to the application manual.

Line check input:

EPSR

This input is connected to the "return supply" output of an incremental encoder to ensure that the supply is correct.

In case of a line break on the cable carrying the encoder supply voltage, the fault generated is indicated and can be dealt with using the application program.

Functions

Counter outputs The up counting and down counting functions include counter outputs, which can be assigned, using the program, to 2 physical reflex outputs (Q0 and Q1), located on the counting modules: l down counting function: offers one counter output with predefined conditions for activation and deactivation: l l activated when the current value changes to 0, l deactivated when the down counter reaches the preset value.

up counting function: offers two counter outputs, the activation and deactivation conditions of which are predefined for counter output 0, and configurable for counter output 1: l Counter output 0

- activated when it passes the setpoint value,

- deactivated when the counter is reset to 0.

l Counter output 1

- activation and deactivation are configurable in the adjustment screen.

Physical outputs Physical outputs Q0 and Q1 can be controlled as follows: l in automatic mode: if the physical output is enabled, the state of the counter output is also applied to the physical output (counter output 0 controls physical output 0, counter output 1 controls physical output 1). If the physical output is not l enabled, it is set at 0, in manual mode: the state of the physical output is controlled manually.

Note: For more information on the installation of the counter outputs and physical outputs, refer to the application manual.

Functions

Process diagram

Illustration The 15-pin SUB-D connector is used to wire one single counting channel (e.g. channel 0), while the HE10 connector is shared by 2 channels ( e.g. channels 0 and

1). Other channels or pairs of channels are wired in exactly the same way.

Standard 15-pin SUB-D connector to link up counting sensor

Input pulses for up/down counting

Supply reserved exclusively to supply an encoder

(external supply report connected to HE10 connector).

Encoder return supply encoder

(must be connected)

Encoder supply

5 VDC or 10...30 VDC

Channel 0 preset input

Enable input channel 0

Channel 1 preset input

Enable input channel 1

Physical reflex outputs channel 0

Physical reflex outputs channel 1

24 VDC auxiliary input sensor supply

Auxiliary inputs

HE10 connector to connect the supply

(encoders and sensors), the auxiliary inputs

(preset, enable, etc.) and the reflex outputs

Functions

Up/down counting on the TSX CTY 2A/4A modules

Introduction l l

The TSX CTY 2A/4A counting modules are used to enable:

2 independent up/down counting channels (TSX CTY 2A),

4 independent up/down counting channels for the TSX CTY 4A module.

Up/down counting signals

Up/down counting on one channel can occur in many ways: l using one physical input for up counting and one for down counting. The pulses for up counting are received at the IA input, and the pulses for down counting at the IB input.

Note: All pulses at the IA and IB inputs are counted, whatever the synchronism of the signals.

l using one physical input for up/down counting and one for the count direction (up counting or down counting). Pulses for up/down counting are received at the IA input and the direction (up counting or down counting) is determined by the state of the IB input (up counting for state 0, down counting for state 1),

Note: During up counting, the pulses at the IA input are only counted if the IB input has been at 1 for more than 3 µ s.

During down counting, the pulses at the IA input are not counted if the IB input has been set at 0 for more than 3 µ s.

l l using one physical input for up/down counting, and the application to determine the direction (the 0 or 1 setting of a bit). Pulses for up/down counting are received at the IA input, using two physical entries with signals out-of-phase by π /2 (incremental encoder signals). Counting signal A is received at the IA input, and counting signal B at the IB input,

Functions

Auxiliary inputs The 24 VDC auxiliary inputs and the external supplies are grouped together using a

HE10 connector, shared by two channels: Channels 0 and 1 or 2 and 3

(TSX CTY 4A only). The connector comprises the following signals: preset value setting IPres , up/down counting confirmation IVal , capture of the current value

ICapt .

l Preset the preset can be performed in any of the ways described below: l l when changing the state (rising or falling edge) of the IPres• input and the software confirmation, on the rising edge of the IPres• input if the counting direction is positive or on the IPres• falling edge if the count direction is negative, with software confirmation, counting direction counting direction

Physical input IPres• l on the rising edge of the IPres• input if the direction is down counting (negative) or on the falling edge of the IPres• input if the count direction is positive, with software confirmation, counting direction counting direction

Physical input IPres• l l when the IPres• input is in state 1, with software confirmation. The current value will not change while the input is in state 1, at reference point short cam: the preset is taken into account:

- if the direction is up counting (positive): the IPres• input is in state 1 and the rising edge of the IZ input is top-turn, with software confirmation,

- if the direction is down counting (negative): the IPres• input is in state 1 and the falling edge of the IZ input is top-turn, with software confirmation, counting direction counting direction

Physical input IPres•

Top-turn input IZ

Preset Preset

Functions l

Comment

In theory, as the short cam is lower than an incremental encoder turn, the topturn only happens once in the cam.

If however several encoder turns occur in the cam, the last active edge of the top-turn signal triggers a preset.

at reference point long cam: the inclusion of the preset occurs on the first rising edge of the IZ top-turn input after the IPres• input has reached state 0, in an ascending or descending direction, and with software confirmation, counting direction counting direction

Physical input IPres•

Top-turn input IZ

Preset Preset l l l directly, using the software.

Up/down counting confirmation

The confirmation of up counting or down counting occurs in any of the ways described below: l by setting the IVal input to 1, l directly, using the software.

Capture

The capture of the current value occurs in any of the ways described below: l l when changing the state (rising or falling edge) of the ICapt input, with software confirmation, directly, using the software.

Note: For more information on these functions, refer to the application manual.

Line check input:

EPSR

This input, which is normally connected to the "supply feedback" output of an encoder is used to control the encoder supply and ensure that it is correct.

In case of a line break on the cable carrying the encoder supply voltage, the error generated is indicated and can be dealt with using the application program.

Counter outputs The up/down counting function comprises two counter outputs, which can be assigned, using the program, to the physical reflex outputs (Q0 and Q1), located on the counter module.

These two counter outputs have conditions for their activation and deactivation, which are defined by the user using an encoding matrix, accessible in the adjustment function.

Functions

If the physical output is not enabled, it is set to 0.

l in manual mode: the state of the physical output is controlled manually.

Note: For more information on the installation of the counter outputs and physical outputs, refer to the application manual.

Note: The diagrams on the following pages show the cabling process for a 15-pin

SUB-D connector (one channel). Cabling is identical for the other channels.

The HE10 connector does not appear in process diagrams 2 to 4, as its cabling is identical to that shown in process diagram 1.

Functions

Process diagram 1

Illustration Using a physical up/down counting input, and determining the direction (up counting or down counting) with the application.

Standard 15-pin SUB-D connector to link up counting sensor

Input pulses for up/down counting

Supply reserved exclusively to supply an encoder (external supply report connected to HE10 connector).

Encoder return supply encoder

(must be connected)

Encoder supply

5 VDC or 10...30 VDC according to encoder type

Channel 0 preset input

Enable input channel 0

Channel 0 capture input

Channel 1 preset input

Enable input channel 1

Channel 1 capture input

Physical reflex outputs channel 0

Physical reflex outputs channel 1

24 VDC auxiliary input sensor supply

Auxiliary inputs

HE10 connector to connect the supply

(encoders and sensors), the auxiliary inputs

(preset, enable, etc.) and the reflex outputs

Functions

Process diagram 2

Illustration Using one physical input for up/down counting and one for the count direction

(up counting or down counting).

Standard 15-pin SUB-D connector to connect counting sensor

Input pulses for up/down counting up counting

Counting input

(up/down counting) down counting

Top-turn input

Supply reserved exclusively for supply to an encoder

(external supply transfer connected to HE10 connector).

Encoder return supply signal

(must be connected)

HE10 connector

Functions

Process diagram 3

Illustration Using one physical input for up counting and one for down counting.

Standard 15-pin SUB-D connector to connect counting sensor

Up counting pulse input

Down counting pulse input

Counting input

(up/down counting)

Top-turn input

Supply reserved exclusively for supply to an encoder

(external supply transfer connected to HE10 connector).

Encoder return supply signal

(must be connected)

HE10 connector

Functions

Process diagram 4

General Using two physical inputs to cable one incremental encoder with signals out-ofphase by π /2. The option to multiply by 4 improves the resolution of the encoder : l multiplying by 1: up/down counting occurs at the rising edges of the IB input, l multiplying by 4: up/down counting occurs on all rising and falling edges of both

IA and IB inputs.

Illustration:

Standard 15-pin SUB-D connector to link up counting sensor

Signal A input

Signal B input

Top-turn input

Supply reserved exclusively to supply an encoder

(external supply report connected to HE10 connector).

Encoder return supply encoder

(must be connected)

HE10 connector

Functions

Up/down counting and measuring on a TSX CTY 2C module

Introduction

Up/down counting

(mechanical contacts, proximity sensor, pulse generators, incremental encoders)

Measurement

(absolute encoders)

The TSX CTY 2C counter module is used to enable 2 independent up/down counting and measuring channels (absolute encoder interface).

Up/down counting on one channel can be performed in many ways: l using one physical input for up counting and one for down counting. The up counting pulses are received at the IA input, and the down counting pulses at the l

IB input.

using one physical input for up/down counting and one for the direction (up counting or down counting). Up/down counting pulses are received at the IA input l and the direction (up counting or down counting) is determined by the status of the IB input (up counting for state 0, down counting for state 1), using one physical input for up/down counting, and the application to determine l the direction (setting the bit to 0 or 1). Up/down counting pulses for are received at the IA input.

The maximum frequency of up/down counting on each channel is 1MHz, using two physical entries with signals out-of-phase by π /2 (incremental encoder signals). Counting signal A is received at the IA input, and counting signal B at the IB input,

The maximum frequency of out-of-phase signals is 500kHz (multiplied by 1) or

250kHz (multiplied by 4).

Using one physical input for receiving series data (signals from an absolute encoder with series outputs) and one for sending the transmission clock to the encoder.

Functions

Auxiliary inputs The 24 VDC auxiliary inputs and the external supplies are grouped together using a

HE10 connector, shared by two channels. The connector comprises the following signals: preset value setting IPres , up/down counting confirmation IVal , capture of the current value ICapt .

l Preset the preset can be performed in any of the ways described below: l when changing the state (rising or falling edge) of the IPres• input and the l software confirmation, on the rising edge of the IPres• input if the counting direction is positive or on the IPres• falling edge if the count direction is negative, with software confirmation, counting direction counting direction

- if the direction is up counting (positive): the IPres• input is in state 1 and the rising edge of the IZ input is top-turn, with software confirmation,

- if the direction is down counting (negative): the IPres• input is in state 1 and the falling edge of the IZ input is top-turn, with software confirmation, counting direction counting direction

Physical input IPres•

Top-turn input IZ

Preset Preset

Functions l

Comment

In theory, as the short cam is lower than an incremental encoder turn, the topturn only happens once in the cam.

If however several encoder turns occur in the cam, the last active edge of the top-turn signal triggers a preset.

Physical input IPres•

Top-turn input IZ

Preset Preset l l l directly, using the software.

Up/down counting confirmation

Up counting or down counting is confirmed in any of the ways described below: l by setting the IVal input to 1, l directly, using the software.

Capture

The capture of the current value is performed in any of the ways described below: l when changing the state (rising or falling edge) of the ICapt input, with software confirmation, l directly, using the software.

Note: For more information on these functions, refer to the application manual.

Line check input:

EPSR

This input, which is normally connected to the "supply feedback" output of an incremental encoder is used to monitor the encoder supply and ensure that it is correct.

In case of a short circuit or line break on the cable carrying the encoder supply voltage, the fault generated is indicated and can be dealt with using the application program.

Counter outputs The up/down counting function comprises two counter outputs, which can be assigned to two physical reflex outputs (Q0 and Q1), located on the counter module.

These two counter outputs have conditions for their activation and deactivation, which are defined by the user using an encoding matrix (30 possible combinations), accessible in the adjustment function.

Functions

Physical outputs Each channel of the TSX CTY2C module has 4 physical outputs - Q0 and Q3.

l l

Physical outputs Q0 and Q1, which are identical to those of the TSX CTY 2A or

TSX CTY 4A modules, can be controlled as follows: l in automatic mode: if the physical output is enabled, the state of the counter output is also applied to the physical output (counter output 0 controls output Q0, counter output 1 controls output Q1).

If the physical output is not enabled, it is set to 0.

in manual mode: the state of the physical output is controlled manually.

the output Q2 can only be controlled in manual mode.

The Q3 output is a configurable input/output. It can be used in programmable frequency mode, in order to provide an external synchronization loop on several channels of several counter modules.

When using an absolute encoder(s) with parallel outputs, with a TELEFAST

ABE-7CPA11 adapter, it is possible to use the Q2 and Q3 outputs as discrete outputs, which are used to address this (these) encoder(s).

Note: For more information on the installation of the counter outputs and physical outputs, refer to the application manual.

Note: The diagrams showing the cabling process for a 15-pin SUB-D connector

(one channel) are identical to those for up/down counting with a TSX CTY 2A/4A module (process diagrams 1 to 4). These diagrams are completed by process diagram 5 (below), which includes cabling for an absolute encoder with series outputs, or with parallel outputs, using a TELEFAST ABE-7CPA11 adapter.

Functions

Process diagram 5

Illustration Using one physical input to receive serial data and one to send data from the encoder transmission clock to the absolute SSI encoder.

Standard 15-pin SUB-D connector to link up counting sensor

Serial data inputs

Serial transmission clock output.

Supply reserved exclusively for supply to an encoder (external supply transfer connected to HE10 connector)

Encoder return supply signal (must be connected)

Absolute encoder supply

5 VDC or 10...30 VDC according to encoder type

Encoder reference voltage 10…30

VDC

Channel 0 preset input

Channel 0 enable input/output Q2

Channel 0 capture input

Channel 0 Q3 output

Channel 1 preset input

Channel 1 enable input/output Q2

Channel 1 capture input

Channel 1 Q3 output

Channel 0 physical reflex outputs

Channel 1 physical reflex outputs

Sensor supply of 24 VDC auxiliary inputs

HE10 connector to connect thesupplies (encoders and sensors),

the auxiliary inputs (reset, enable etc.)and the reflex outputs.

Connection process for the EPSR "supply feedback" input

Introduction This input must be connected.

The connection method of this input depends on the encoder type used.

Incremental encoder with a

"supply feedback" output the EPSR input is connected to the encoder’s "supply feedback" output:

Functions

Encoder standard 15-pin SUB-D

Absolute encoder with serial outputs and an encoder

"supply feedback" output the EPSR input is connected to the encoder’s "supply feedback" output:

Encoder standard 15-pin SUB-D

Incremental encoder with no

"return supply" output the EPSR input is connected to the + encoder supply at the encoder:

Encoder standard 15-pin SUB-D

Functions

Absolute encoder with serial outputs with no "supply feedback" output the EPSR input is connected to the + encoder supply at the encoder:

Encoder standard 15-pin SUB-D

Inductive proximity sensor l l the EPSR input is connected to the + supply of the count sensors, the –0 VDC output is connected to the - supply of the count sensors.

Illustration:

Encoder standard 15-pin SUB-D

Comment

If the sensor is not equipped with a "supply feedback" output, it is possible not to cable the EPSR input of a TSX CTY 2C module. In this case, it is recommended to hide the "encoder supply or proximity sensor" fault.

Note: For more information on these functions, refer to the application manual.

Installing the counting modules

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter deals with the installation of TSX CTY 2A / 4A / 2C counting modules.

This chapter contains the following topics:

Topic

Maximum number of counting modules

Types of sensor that can be used on counter inputs

General counting module characteristics

Counter input characteristics (TSX CTY 2A / 4A)

TSX CTY 2A/4A: Characteristics of use on 5 VDC/24 VDC

Counter input characteristics (TSX CTY 2C)

TSX CTY 2C: Characteristics of use on 5 VDC/24 VDC

Compatibility of IA, IB and IZ inputs

Count sensor supply monitor characteristics (encoder or proximity sensor)

Auxiliary input characteristics (preset, confirmation, capture)

Auxiliary output characteristics

15-pin SUB-D connectors Standard for a TSX CTY 2A / 4A module

15-pin SUB-D connectors Standard for a TSX CTY 2C module

HE10 20-pin connector of a TSX CTY 2A/4A module

20-pin HE10 connector of a TSX CTY 2C module

Principle for connecting counter proximity sensors

Connecting counter sensors and their supply

Wiring precautions

Process for connecting encoder count sensors

Connecting an encoder to a TSX CTY 2A / 4A / 2C module

Page

Installing the counting modules

Topic

Example of connecting an incremental encoder with Totem Pole outputs

Example of connecting an incremental encoder with NPN open collector outputs.

Example of connecting an incremental encoder with PNP open collector outputs

Example of connecting an absolute encoder with a serial output or parallel outputs, via ABE-7CPA11 adapted TELEFAST (only TSX CTY 2C module)

Principle for connecting sensors onto auxiliary I/O

Connecting sensors and their supply

General rules for implementation

Page

Installing the counting modules

Maximum number of counting modules

Introduction The TSX CTY 2A/4A/2C counting modules can be installed in any available slot of a Premium PLC configuration (TSX or PCX), providing that the maximum number of channels, as detailed in the following tables, is not exceeded:

This table shows the number of channels according to the processors:

Processor

TSX P57 103

TSX P57 153

TSX P57 203 / PCX 57 203 / TSX P57 2•23

TSX P57 253

TSX P57 2623 / TSX P57 2823

TSX P57 303

TSX P57 353 / PCX 57 353 / TSX P573623

TSX P57 453 / TSX P57 4823

Number of "application-specific" channels managed

Note: The term "application-specific" applies to all channels on an applicationspecific module (counting module, axis command module etc.).

The TSX CTY 2A/C modules comprise 2 "application-specific" channels, and the

TSX CTY 4A module comprises 4 "application-specific" channels. Only the configured channels are included.

Installing the counting modules

Example It is possible to install 12 TSX CTY 2A/2C modules or 6 TSX CTY 4A modules with all channels configured into the configuration of a TSX P57 203 processor.

These modules can be installed in any position on the main rack, or on the

7 extension racks.

Illustration: Example of configuration:

Installing the counting modules

Types of sensor that can be used on counter inputs

General

Illustration

The counter inputs of TSX CTY 2A/4A/2C modules can receive pulses generated l l by:

PNP / NPN type 2 / 3-wire proximity sensors, incremental encoders with 5 V differential output signals and RS 422/485 line transmitters, on a 10-30 V supply, l incremental encoders with 5 V differential output signals and RS 422/485 line transmitters, on a 5 V supply, incremental encoders with 10-30 V output signals l l and Totem Pole, on a 10-30 V supply, an absolute encoder with SSI serial outputs, RS 485 standard interface

(TSX CTY 2C only), absolute encoders with parallel outputs and a TELEFAST ABE7CPA11 adapter

(TSX CTY 2C only).

This diagram shows the different types of incremental encoder: incremental or absolute encoder proximity sensors

Installing the counting modules

General counting module characteristics

General This table shows the characteristics of counting modules:

Modules

Maximum frequency at the counter inputs

Current used by the module

5 V internal

24V sensors/preactuators

Power dissipated in the module

Typical maximum

Sensor/pre-actuator supply monitoring

Operating temperature

Dielectric rigidity of inputs/ground or internal logic and inputs

Insulation resistance

Hygrometry

Storage temperature

Operating altitude

TSX CTY 2A

40 kHz

280 mA

330 mA

30 mA

60 mA

TSX CTY 4A

40 kHz

330 mA

470 mA

36 mA

72 mA

4.5 W

6 W

Yes

0 to 60°C

8 W

11.5 W

Yes

0 to 60°C

1000 V efficient – 50/60 Hz/min

> 10 M

Ω

under 500 VDC

5% to 95% without condensation.

-25° to +70°C

0 to 2000m

TSX CTY 2C

1 MHz

850mA (*)

1A (*)

15 mA

18 mA

7 W

10 W

Yes

0 to 60°C

(*) with operating ventilator.

Counter input characteristics (TSX CTY 2A / 4A)

Characteristics for RS 422 C use

Example diagram for each counter input IA, IB and IZ:

Installing the counting modules

Opto-module PS2701-1-L line monitoring

Opto-module

The IA, IB and IZ input used in RS 422 are entirely compatible with the line transmitters of incremental encoders with RS 422 outputs, and also with encoders complemented by pushpull, on a 5 V supply. A check for line breaks is executed on each input.

Installing the counting modules

TSX CTY 2A/4A: Characteristics of use on 5 VDC/24 VDC

General This table shows the characteristics of use on 5 VDC/24 VDC:

Input

Logic

Nominal values

Thresholds

Voltage

Current

Sensor supply

(ripple included)

Voltage

In state 1

In state 0

Voltage

Current

Voltage

Current

5 VDC counts

(IA/IB/IZ)

Positive

5 V

18 mA

≤

5.5 V

≥

2.4

> 3.7 mA (1)

≤

1.2 V

< 1 mA (3)

400

Ω

> 270

Ω

24 VDC counts

(IA/IB/IZ)

Positive or negative

24 V

18 mA

19...30 V (possible up to 34 V, limited to 1hr in 24)

34 V (1hr in 24)

≥

11 V

> 6 mA (2)

≤

5 V

< 2 mA (4)

1.4k

Ω

Input impedance for nominal U

Input impedance for U = 2.4 V

(RS 422 compatible)

Response time

Type of inputs

IEC 1131 conformity -

2-wire proximity sensor compatibility (5) -

Maximum permitted frequency 40 kHz

Resistive Resistive

3-wire proximity sensor compatibility (5) -

Type 2

Yes

(1) for U = 2.4 V, (2) for U = 11 V, (3) for U = 1.2 V, (4) for U = 5 V

(5) see compatibility of sensors with type 1 and 2 inputs.

Installing the counting modules

Counter input characteristics (TSX CTY 2C)

General Example diagram of input IA:

Line monitoring

Input A

Installing the counting modules

TSX CTY 2C: Characteristics of use on 5 VDC/24 VDC

General This table shows the characteristics of use on 5 VDC/24 VDC:

Input

Logic

Nominal values

Voltage

Current

Sensor supply

(ripple included)

5 VDC counts

(IA/IB/IZ) or measurements

(SSI data)

Positive

5 V

18 mA

24 VDC counts

(IA/IB/IZ)

Positive or negative

24 V

16 mA

19...30 V (possible up to 34 V, limited to 1hr in 24)

Thresholds Voltage

In state 1

In state 0

Voltage

Current

Voltage

Current

≤

5.5 V

≥

2.4 V

> 3.6 mA (1)

≤

1,2 V

< 1 mA (3)

270

Ω

34 V (1hr in 24)

≥

11 V

> 6 mA (2)

≤

5 V

< 2 mA

1.5k

Ω

Input impedance for nominal U

Response time

Maximum permitted frequency for: l l

Counting pulses,

Incremental encoders,

1 MHz

500 kHz multiplied by 1 and 250 kHz multiplied by 4

SSICLK transmission clock: 150 kHz…1 MHz l absolute SSI encoders and with parallel outputs (with a TELEFAST ABE-7CPA11 adapter)

Type of inputs

IEC 1131 conformity

2-wire proximity sensor compatibility (3) -

3-wire proximity sensor compatibility (3) -

Resistive

Type 2

Yes

(1) for U = 2.4 V, (2) for U = 11 V,

(3) see compatibility of sensors with type 1 and 2 inputs.

Installing the counting modules

Compatibility of IA, IB and IZ inputs

Illustration 1 RS 422 / RS 485 line transmitter outputs, 7 mA current loop Differential line monitor on each input.

220

Ω

Line monitoring

Illustration 2 Additional Totem Pole outputs, 5 V supply. Differential line monitor on each input.

220 Ω

Line monitoring

Installing the counting modules

Count sensor supply monitor characteristics (encoder or proximity sensor)

Process diagram Illustration:

Return supply counting sensor

0 V counting sensor

Opto-module

PS2701-1-L

Characteristics This table shows the characteristics according to the modules:

Modules

Voltage with no proximity sensor or encoder supply fault

5 V supply

10…30 V supply

TSX CTY 2A / 4A TSX CTY 2C

> 2.5 V > 3.75 V

> 2.5 V

< 0.5 mA /

> 3.75 V if the 10…30 V encoder reference voltage input is not wired (pin 4 of the HE10 connector).

> 80% of the encoder or proximity sensor supply voltage, if a 10…30 V encoder reference voltage input is wired (pin 4 of the

HE10 connector).

Current with detection of a proximity sensor or encoder supply fault

Thresholds Voltage

Current

30 V (possible up to 34 V, limited to 1hr in 24)

< 3 mA < 3 mA

Note: If the sensor is not equipped with a "supply feedback" output, it is possible not to wire the EPSR input of a TSX CTY 2C module. In this case, it is recommended to hide the "encoder supply or proximity sensor" fault.

Note: For more information on these functions, refer to the application specific manual.

Installing the counting modules

Auxiliary input characteristics (preset, confirmation, capture)

General This table shows the characteristics of use on 5 VDC/24 VDC:

Modules

Logic

Nominal values Voltage

Current

TSX CTY 2A / 4A

Positive

24 VDC

7 mA

TSX CTY 2C

Positive or negative

24 VDC

8 mA

Thresholds

Sensor supply (ripple included)

In state 1

In state 0

Sensor/pre-actuator voltage check threshold

Sensor/pre-actuator voltage check response time

Input impedance

Response time

Type of inputs

IEC 1131 conformity

Voltage

Current

Voltage

Current

Fault

With a loss of 24V

> 18 V

< 14 V

< 2.5ms (4)

With an increase of 24V < 10 ms (4)

State 0 to 1

State 1 to 0

3.4k

Ω

< 250

µ s (3)

< 250

µ s (3)

Current ducts

2-wire proximity sensor compatibility (3)

3-wire proximity sensor compatibility (3)

19...30 V (possible up to 34 V, limited to 1hr in 24)

≥

11 V

≥

11 V

> 6 mA (1)

≤

5 V

< 2 mA

> 6 mA (1)

≤

5 V

< 2 mA

Type 2

> 18 V

< 14 V

< 2.5ms (4)

< 10 ms (4)

3.4k

Ω

< 25

µ s (3)

< 50

µ s (3)

Resistive

Type 2

Yes (all 2-wire proximity sensors at 24 VDC)

Yes (all 3-wire proximity sensors at 24 VDC)

(1) for U = 11 V,

(2) see compatibility of sensors with type 1 and 2 rapid inputs,

(3) the auxiliary inputs are rapid inputs (response time < 50 µ s or < 250 µ s) dependent on the maximum permitted frequency (1 MHz or 40 kHz) of the counter inputs,

(4) with the loss of the sensor supply voltage, the rapid auxiliary inputs can be taken into account.

Note: If the auxiliary inputs/outputs remain unused on one TSX CTY 2C module, it is possible not to wire the auxiliary supply. In this case, it is recommended to hide the "auxiliary I/O supply" fault.

Note: For more information on these functions, refer to the application manual.

Installing the counting modules

Illustration The auxiliary inputs use a 24 V supply provided via the connector.

Diagram of the TSX CTY 2A/4A:

Installing the counting modules

Auxiliary output characteristics

Diagram Illustration:

Supply check sensor/ pre-actuators

Fault monitoring short-circuit

Command

Q0 to Q3

24 V

Installing the counting modules

Characteristics Table of characteristics:

Modules

Nominal voltage

Voltage limit

Nominal current

TSX CTY 2A / 4A

24 VDC

TSX CTY 2C

24 VDC

19...30 V (possible up to 34 V, limited to 1hr in 24)

500 mA 500 mA

Waste voltage

Leakage current

< 0.5 V

< 0.1 mA

< 0.5 V

< 0.1 mA

Max current to 30 V and to 34 V 625 mA

Switching time < 250

µ s

Dielectric rigidity with the ground connection

1500 V eff 50/60 Hz per mn

625 mA

< 250

µ s

Compatibility with direct current inputs

All positive logic inputs whose input resistance is < 15 k

Ω

Compliance with IEC 1131-2

Protection against overloads and short-circuits

Monitoring short-circuits of each channel’s outputs

Configurable reset: l manual (using the application program), l automatic

Protection against channel overvoltage

Yes Yes

Using current limiter and thermal circuit breaker

(0.7A<id<2A)

One signaling bit per channel

One configuring bit per channel using a Zener (breakdown) diode between the outputs and the + 24 V supply

Using a reverse diode on the supply Protection against polarity inversions

Power of a filament lamp 8 W (max) 8 W (max)

Installing the counting modules

15-pin SUB-D connectors Standard for a TSX CTY 2A / 4A module

General These connectors are designed to connect the count sensors and the encoder l l supply:

TSX CTY 2A modules two 15-pin SUB-D connectors (channels 0 and 1),

TSX CTY 4A module: four 15-pin SUB-D connectors (channels 0, 1, 2 and 3).

Note: the pinout configuration of the different connectors is exactly the same.

Installing the counting modules

Illustration Pinout configuration of a 15-pin SUB-D connector:

Standard 15-pin SUB-D connector for connecting the counting sensor to channels 0, 1, 2 or 3

IA input signal

IB input signal

IZ input signal

Encoder supply

Return signal encoder supply

(must be connected)

Key:

5 VDC signal

+ IA input

- IA input

+ IB input

- IB input

+ IZ input

- IZ input

Encoder supply:

+5 VDC

-0 VDC

Encoder supply feedback

Pins

Key:

10…30 VDC signals

+ IA input

- IA input

+ IB input

- IB input

Pins

10…30 VDC signals

+ IZ input

- IZ input

Encoder supply:

+10…30 V

-0 VDC

Encoder supply feedback

Pins

Installing the counting modules

15-pin SUB-D connectors Standard for a TSX CTY 2C module

General These connectors are designed to connect the count sensors and the encoder supply: l TSX CTY 2C module: two 15-pin SUB-D connectors (channels 0 and 1).

Note: the pinout configuration of the different connectors is exactly the same.

Illustration

Installing the counting modules

Pinout configuration of a 15-pin SUB-D connector:

Standard 15-pin SUB-D connector for connecting the counting sensor to channels 0, 1, 2 or 3

IA input signal

SSI Data

IB input signal

IZ input signal

Clock output

SSICLK

Encoder supply

Return signal encoder supply

(must be connected)

Key:

5 VDC signal

+ IA input

- IA input

+ IB input

- IB input

+ IZ input

- IZ input

Encoder supply:

+5 VDC

-0 VDC

Encoder supply feedback

Pins

Key:

10…30 VDC signals

+ IA input

- IA input

+ IB input

- IB input

Pins

Installing the counting modules

10…30 VDC signals

+ IZ input

- IZ input

Encoder supply:

+10…30 V

-0 VDC

Encoder supply feedback

Pins

Key:

Serial signals (absolute encoder with serial or parallel outputs, using a TELEFAST ABE-7CPA11 adapter)

Pins

+ SSI Data

- SSI Data

+ SSI CLK input

- SSI CLK input

Encoder supply:

+5 VDC

-0 VDC

Encoder supply feedback

Installing the counting modules

HE10 20-pin connector of a TSX CTY 2A/4A module

General This connector is used to connect the auxiliary inputs, the outputs, the encoder supplies and the other sensors.

The TSX CTY 2A module comprises only one HE10 connector for channels 0 and 1.

The TSX CTY 4A module includes 2 HE10 connectors for channels 0 and 1 and channels 2 and 3 respectively.

Installing the counting modules

Illustration Wiring diagram for a HE10 20-pin connector:

Supply inputs

5 VDC or 10…30 VDC encoder

Channel 0 (channel 2) reset input

Channel 0 (channel 2) enable counting input

Channel 0 (channel 2) capture input

Channel 0 (channel 3) reset input

Channel 0 (channel 3) enable counting input

Channel 0 (channel 3) capture input

Channel 0 (channel 2) physical reflex outputs

Channel 1 (channel 3) physical reflex outputs

Sensors supply

24 VDC auxiliary inputs

Key:

24 VDC signals

Channel 0 (channel 2) auxiliary input:

Preset IPres0/2

Confirmation IVal0/2

Capture ICapt0/2

Channel 1 (channel 3) auxiliary input:

Preset IPres1/3

Confirmation IVal1/3

Capture ICapt1/3

Channel 0 (channel 2) reflex output:

Output Q0

Output Q1

Channel 1 reflex output:

Output Q0

Output Q1

Pins

Tra sup

15-p con

Au inp

Key:

Supplies

Encoder supply:

+5 VDC

- 0 VDC

+10...30 VDC

Sensor supply:

+24 VDC

-0 VDC

Pins

17 or 19

18 or 20

Installing the counting modules

20-pin HE10 connector of a TSX CTY 2C module

General This connector is used to connect the auxiliary inputs, the outputs, the encoder supplies and the other sensors.

The TSX CTY 2C module comprises only one HE10 connector for channels 0 and 1.

Illustration Wiring diagram for a 20-pin HE10 connector:

Encoder supply inputs 5 VDC or 10…30 VDC

Encoder reference voltage 10…30 VDC

Channel 0 reset input

Channel 0 enable input/Output Q2

Channel 0 Q3 output

Channel 1 reset input

Channel 1 enable input/Output Q2

Channel 1 capture input

Channel 1 Q3 output

Channel 0 physical reflex outputs

Channel 1 physical reflex outputs

Installing the counting modules

Transfer supply to

15-pin SUB-D connector(s)

Auxiliary inputs

Sensors supply

24 VDC auxiliary inputs

Key:

24 VDC signals

Channel 0 auxiliary input:

Preset IPres0

Confirmation IVal0/Output Q2

Capture ICapt0

Output Q3

Channel 1 auxiliary input:

Preset IPres1

Confirmation IVal1/Output Q2

Capture ICapt1

Output Q3

Channel 0 reflex output:

Output Q0

Output Q1

Channel 1 reflex output:

Pins

Installing the counting modules

24 VDC signals

Output Q0

Output Q1

Key:

Supplies

Encoder supply:

+5 VDC

- 0 VDC

+10...30 VDC

Encoder reference voltage +10…30 VDC

Sensor supply:

+24 VDC

-0 VDC

Pins

17 or 19

18 or 20

Installing the counting modules

Principle for connecting counter proximity sensors

Illustration Process diagram:

TSX CTY 2A TSX CTY 2C

24 VDC counting sensors supply connection

TELEFAST 2

ABE-7CPA01

Number table

Counting sensors connection

This table describes the labels on the diagram:

Number

Description

TSX CCP S15 cable (2.5m long) or TSX CCPS15050 (0.5m long) or

TSX CCP S15100 (1m long), equipped with a high-density 15-pin SUB-D connector and a standard 15-pin SUB-D connector. This cable is used to connect the counting channel to the TELEFAST 2 (ABE-7CPA01) base. It carries the various relevant signals to the counter channel.

TELEFAST 2 connection base, reference ABE-7CPA01:

Used to connect the count sensors to their supply for the relevant channel.

Note: The connection of channels 2 and 3 of a TSX CTY 4A module is exactly the same as for channels 0 and 1.

Installing the counting modules

Connecting counter sensors and their supply

General Process diagram:

TSX CCP S15 (2.5 m) or TSX CCP S15050 (0.5 m) or TSX CCP S15100 (1 m)

TSX CTY 2A TSX CTY 2C

Channel 0

+ + - -

24 VDC counting sensors connection supply

GND 4 1 8 10 14 16 18

(1)

25 27 26 28

Connection of 3-wire proximity sensor with

PNP outputs

GND

4 1 8 10 14 16 18 25 27 26 28

GND

- +

4 1 8 10 14 16 18 25 27 26 28

Connection of 3-wire proximity sensor with

NPN outputs

Connection of

2-wire proximity sensor

A B Z

Installing the counting modules

Note: In order to use counter proximity sensors, it is necessary to polarize the l l

EPSR input (encoder return supply). To do this, connect: the EPSR (terminal 18) to the + 24 VDC sensor supply (terminal 26 or 28), the –0 VDC sensor supply (terminal 27) to the –0 VDC encoder supply

(terminal 25).

Installing the counting modules

Wiring precautions

General The IPres, IVal and ICapt inputs are rapid inputs, which should be connected to the sensor using either a twisted wire, if it is a dry contact, or using shielded cables if it is a 2 or 3-wire proximity sensor.

The module integrates basic protection against short circuits or polarity inversions.

It is necessary however, to protect the supplies using fuses in series . These should be non-delay fuses, with a maximum caliber of 1A.

Important: wiring of Q0 and Q3 static outputs

The actuator connected to the Q0 and Q3 outputs has its shared point at 0 V of the supply. If, due to an incorrect contact, or the accidental disconnection of a wire, the output amplifier is no longer connected to the 0 V supply, the point shared by the actuators remains linked to the 0 V; this could generate a current of a few mA from the amplifier, sufficient to keep the low-power actuators locked.

Illustration:

+ + - -

Channel 0

IPres0 IVal0/Q2 ICapt0 Q3 Q0 Q1

Channel 1

IPres1 IVal1/Q2 ICapt1 Q3 Q0 Q1

204 104 205 105 206 106 107 307

+ + +

112 312 113 313 208 108 209

+ +

109 210

110 111 311 114 314 115 315

RI RI RI RI RI RI

105 305 109 309

RI RI

Connection via

TELEFAST

Installing the counting modules

This kind of connection provides the most guarantees, on condition that shared actuators are connected to shared pin bar 2•• (jump wire in position 1-2). In this case there can be no outage of the shared module without an outage of the shared actuators.

Installing the counting modules

Process for connecting encoder count sensors

Illustration The TSX CTY 4A module wiring is as follows. For a TSX CTY 2A or TSX CTY 2C module, only the elements related to channels 0 and 1 should be connected.

Encoders

Channel 0 Channel 2 Channel 0 Channel 0

Channel 1 Channel 3 Channel 1 Channel 1

Description of the different connection elements

Process for connecting the encoder to the standard 15-pin SUB-D connector, located on the TSX CTY 2A / 4A / 2C module. Given the various encoder types, it is your responsibility to carry out this connection, which consists of: l l a connector for linking to the encoder (determined by the connector on the encoder in use; normally a female 12-pin DIN connector), a standard male 15-pin SUB-D connector, to connect to the female 15-pin l

SUB-D connector on the TSX CTY 2A/4A/2C module. This connector is available under reference TSX CAP S15, a cable: l l with twisted pairs (gauge 26) and shielding for an incremental encoder with standard RS 422 line transmitter outputs or an absolute encoder, multi-conductor (gauge 24) with shielding for an incremental encoder with

Totem Pole outputs.

The type of cable shielding should be "braid and foil". The cables should be completely supported to ensure the "braid and foil" is connected to the ground connection of each connector.

Connection of the cable to the two connectors can vary according to the type of encoder supply (5 VDC or 10…30 VDC) and the type of outputs (RS 422, Totem

Pole). By way of an example, certain types of connection are described in the following pages.

Connecting an encoder to a TSX CTY 2A / 4A / 2C module

Installing the counting modules

Illustration Process diagram:

TSX CTY 2C TSX CTY 2A

Channel 0

Cable 1 encoder

Installing the counting modules

Example for connecting an incremental encoder with

RS 422 / RS 485 line transmitter outputs

Encoder characteristics l l supply voltage: 5 VDC, output voltage: 5 VDC differential, l high-level output: line transmitter, RS 422 / RS 485 standard.

Process diagram:

CTY module incremental encoder

Channel connection diagram:

DIN connector encoder

Cable 1

(connecting encoder/ TSX CTY ••) standard 15-pin

SUB-D connector standard 15-pin SUB-D

*EPSR: supply feedback of the encoder,

(1) link directly if the encoder is grounded.

Installing the counting modules

Example of connecting an incremental encoder with Totem Pole outputs

Encoder characteristics l l l supply voltage: 10...30 VDC, output voltage: 10…0 VDC, high-level outputs: Totem Pole.

Process diagram This diagram shows the principles for connection:

CTY module incremental encoder standard 15-pin SUB-D connector

Installing the counting modules

Channel connection diagram

This diagram shows the principles for connecting a channel: encoder

DIN connector cable 1

(connecting encoder/ TSX CTY ••) standard 15-pin SUB-D

*EPSR: supply feedback of the encoder.

If the encoder has no supply feedback, link the EPSR input on the encoder side to the + of the supply.

(1) link directly if the encoder is grounded.

Installing the counting modules

Example of connecting an incremental encoder with NPN open collector outputs.

Encoder characteristics l l l supply voltage: 24 VDC, output voltage: 24 VDC, high-level outputs: NPN open collector.

Process diagram This diagram shows the principles for connection:

CTY module incremental encoder standard 15 pin SUB-D connector

Installing the counting modules

Channel connection diagram

This diagram shows the principles for connecting a channel: encoder

DIN connector cable 1

(connecting encoder/ TSX CTY ••) standard 15-pin SUB-D

*EPSR: supply feedback of the encoder.

If the encoder has no supply feedback, link the EPSR input on the encoder side to the + of the supply.

(1) link directly if the encoder is grounded.

Installing the counting modules

Example of connecting an incremental encoder with PNP open collector outputs

Encoder characteristics l l l supply voltage: 24 VDC, output voltage: 24 VDC, high-level outputs: PNP open collector.

Process diagram This diagram shows the principles for connection:

CTY module incremental encoder standard 15 pin SUB-D connector

Installing the counting modules

Channel connection diagram

This diagram shows the principles for connecting a channel: encoder

DIN connector cable 1

(connecting encoder/ TSX CTY ••) standard 15-pin SUB-D

*EPSR: supply feedback of the encoder.

If the encoder has no supply feedback, link the EPSR input on the encoder side to the + of the supply.

(1) link directly if the encoder is grounded.

Installing the counting modules

Example of connecting an absolute encoder with a serial output or parallel outputs, via ABE-7CPA11 adapted TELEFAST (only TSX CTY 2C module)

Encoder characteristics l l supply voltage: 5 VDC or 10...30 VDC, high-level outputs: differential line transmitter.

Process diagram This diagram shows the principles for connection:

CTY module incremental encoder standard 15 pin SUB-D connector

Installing the counting modules

Channel connection diagram

This diagram shows the principles for connecting a channel:

DIN connector encoder cable 1

(connecting encoder/ TSX CTY 2C) standard 15-pin SUB-D

*EPSR: supply feedback of the encoder.

If the encoder has no supply feedback, link the EPSR input on the encoder side to the + of the supply.

(1) link directly if the encoder is grounded.

Installing the counting modules

Principle for connecting sensors onto auxiliary I/O

Connection principle

The TSX CTY 4A wiring is as follows. For a TSX CTY 2A or TSX CTY 2C module, only one TELEFAST is connected (channels 0 and 1).

TSX CDP••2 cable (1) or TSX CDP••3 cable (2)

24 VDC sensor supply 24 VDC sensor supply

Connecting:

- encoder supplies (5 VDC or 10…30 VDC)

- channels 2 and 3 preset sensors

- channels 2 and 3 counting validation sensors

- channels 2 and 3 capture sensors

- channels 2 and 3 reflex outputs

Connecting:

- encoder supplies (5 VDC or 10…30 VDC)

- channels 0 and 1 preset sensors

- channels 0 and 1 counting validation sensors

- channels 0 and 1 capture sensors

- channels 0 and 1 reflex outputs

Note: Using a discrete TELEFAST connection base is not compulsory, but advisable as it facilitates the connection of supplies, sensors and pre-actuators on to the auxiliary I/O.

(1) TSX DCP 102: 1 m in length,

TSX CDP 202: 2 m in length,

TSX CDP 302: 3 m in length,

(2) TSX CDP 053: 0.5 m in length,

TSX CDP 103: 1 m in length,

TSX CDP 203: 2 m in length,

TSX CDP 303: 3 m in length,

TSX CDP 503: 5 m in length.

Installing the counting modules

Description of the different connection elements

This table shows the different connection elements according to address:

Number

Description

TELEFAST 2 connection base: ABE-7H16R20. This allows rapid connection of: l l l l the 24 VDC supply for the sensors connected to the auxiliary I/O, the encoder supply (if the counting sensor is of the encoder type), the sensors onto the auxiliary I/O (preset, confirmation, capture), the pre-actuators.

Stranded and clad TSX CDP •• 2 cable or connection cable

TSX CDP ••3.

Note: The ABE-7BV20 accessory (sold in inseparable quantities of 5) facilitates shared connection.

Installing the counting modules

Connecting sensors and their supply

Process diagram This connection is made using a TELEFAST 2 connection base with the reference no. ABE-7H16R20:

Connecting supply of 24 VDC sensor

ABE-7H16R20

Cable

TSX CDP ••2 or cable

TSX CDP ••3

Connecting supply

Supply for an encoder with

10...30

VDC

ABE-7BV20

(shared -)

Connecting sensors onto auxiliary inputs/outputs

Channel 0 Channel 1 mechanical contact pre-actuators

Reference voltage

10…30 VDC encoder

2-wire

Supply an encoder with

5 VDC

3-wire proximity sensor PNP

Note: The connection of channels 2 and 3 of a TSX CTY 4A module is exactly the same as for channels 0 and 1.

Installing the counting modules

General rules for implementation

Installation Connecting or disconnecting the standard 15 pin SUB-D connectors of the

TSX CTY 2A/ 4A/ 2C modules to/from the encoder and sensor supplies present is not recommended as this may damage the encoder. Some encoders cannot withstand sudden and simultaneous signal and supply power-ups or outages.

General wiring instructions

Installing the counting modules

Wire sections

Use wires of a satisfactory section to avoid drops in voltage (mainly with 5 V) and overheating.

Example of falls in voltage for encoders supplied with 5 V with a cable length of

100 meters:

Section of the wire

0.08 mm

(gauge 28)

0.12 mm

(gauge 26)

0.22 mm

(gauge 24)

0.34 mm

(gauge 22)

0.5 mm

1 mm

Encoder consumption

50 mA 100 mA

1.1 V 2.2 V

1.4 V

0.8 V

0.25 V

0.17 V

0.5 V

0.34 V

0.09 V 0.17 V

150 mA

3.3 V

0.75 V

0.51 V

0.24 V

200 mA

4.4 V

1 V

0.68 V

0.34 V

Connection cable

All cables carrying the sensor supply (encoders, proximity sensor etc.) and the l l counting signals must: be at a distance from high voltage cables, be shielded with the shielding , which is linked to the protective ground connection on both the PLC and encoder side, l never carry signals other than counting signals and supplies relating to counting sensors.

The connection cable between the module and encoder should be as short as possible to avoid creating loops, as the circuit capacities can interfere with operation.

Note: If necessary, direct the flow of the signal in the same cable as the supplies.

Cables with twisted pairs should preferably be used for this.

Installing the counting modules

Encoder and auxiliary sensor supply

Encoder supply l l

This must: l be reserved exclusively for supplying the encoder to avoid parasitic pulses which could interfere with the encoders, whose electronics are sensitive, l be placed as close to the TELEFAST 2 base as possible to reduce drops in voltage and coupling with other cables, be protected against short circuits and overloads by fast blow fuses, work well independently to avoid micro-power outages.

Auxiliary sensor supply

Refer to the general regulations for implementing discrete modules.

Note: The – 0 VDC polarity of the auxiliary encoder and sensor supplies should be grounded as near to the supplies as possible.

The shielding of the cables carrying the voltages should be grounded.

Software implementation

Software implementation and the language objects assigned to the different counting functions are described in the "counting application" manual.

Appendices

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter deals with TELEFAST 2: ABE-7CPA01, TELEFAST 2: ABE-7H16R20, etc.

This chapter contains the following topics:

Topic

Connecting TELEFAST 2: ABE-7CPA01

Availability of counting signals on the TELEFAST screw terminal block

Correspondence between TELEFAST ABE-7CPA01 terminal block and 15 pin

SUB-D connector

Page

101

102

TELEFAST 2 connection base: ABE-7H16R20

Availability of signals on TELEFAST screw terminal block

Correspondence between TELEFAST ABE-7H16R20 terminals and HE10 connector

103

104

105

TELEFAST 2 connection and adaptation base: ABE-7CPA11

Physical description of the TELEFAST 2: ABE-7CPA11

Characteristics of the TELEFAST base ABE-7CPA11

Connecting the TELEFAST 2 base: ABE-7CPA11

Connecting encoders with 10…30 V supply

Connecting encoders with 5 V supply

Example of the multiplexing of encoders with a 5 V supply.

Example of connection: each TSX CTY 2C channel is only connected to one

TELEFAST

Example of connection: 2 TELEFAST are connected on the same channel

Example of connection: 3 TELEFAST are connected on the same channel

Example of connection: 4 TELEFAST are connected on the same channel

Appendices

Topic

Rules and precautions for wiring

Configuration of the TELEFAST base

Overview of the TSX TAP S15•• wiring accessories

Mounting and measurements of the TSX TAP S15 05/24

Connecting an encoder with a TSX TAP S15 05 accessory.

Connecting an encoder with a TSX TAP S15 24 accessory

Pre-wired strands and cable

Module display

Page

Appendices

Connecting TELEFAST 2: ABE-7CPA01

At a Glance Using a TELEFAST 2 (ABE-7CPA01) connection base, a standard 15 pin female l l

SUB-D connection can be transformed into a screw terminal block connection with: l 32 terminals on two rows, where the different sensors and their supplies can be connected,

4 terminals for restart (2 GND terminals + 2 N1 terminals for specific restarts),

4 terminals for connecting the sensor supply.

This means proximity detector type sensors can be quickly connected onto a counting channel of the TSX CTY 2A, TSX CTY 4A and TSX CTY 2 modules.

Illustration:

TSX CTY 2A

TSX CTY 4A

TSX CTY 2C

TSX CCP S15 (2.5 m) or TSX CCP S15050 (0.5 m) or TSX CCP S15100 (1 m)

ABE-7CPA01 counting sensor

The 9 pin SUB-D connector means information can be reported to an Altivar when this base is used with analog inputs/outputs.

Appendices

Wiring layout Illustration:

X1 X2

Dimensions and mounting

Dimensions

Mounting

The ABE-7CPA01 connection base is mounted on a DIN mounting rail, which has a width of 35 mm.

100

Availability of counting signals on the TELEFAST screw terminal block

Appendices

Counting channel used with proximity detector type sensors

Illustration:

Note: Each TELEFAST 2 ABE-7CPA01 connection base comes with 6 labels so that each base can be individually identified according to the function.

An optional ABE-7BV20 bar can be added, for example for a shared GND.

101

Appendices

Correspondence between TELEFAST ABE-7CPA01 terminal block and 15 pin

SUB-D connector

General This table shows the correspondences between TELEFAST ABE-7CPA01 terminal blocks and the 15 pin SUB-D connector:

TELEFAST screw terminal block

(Terminal No.)

Standard 15 pin

SUB D connector

(Pin No.)

Signal type

TSX CTY 2A / 4A

IA-

IA + 5 V RS 422C

IA-

IA + 24 VDC

IB + 5 V RS 422 C

IB + 24 VDC

IB-

IZ + 5 V RS 422 C

IZ + 24 VDC

IZ-

TSX CTY 2C

IA-

IA + 5 V RS 422C

IA-

IA + 24 VDC

IB + 5 V RS 422 C

IB + 24 VDC

IB-

IZ + 5 V RS 422 C

IZ + 24 VDC

IZ-

Encoder supply return (EPSR)

Reserved

Encoder supply input + 5 VDC

Reserved

Encoder supply input +10…30 VDC

Encoder supply input -0 VDC

Sensor supply output + 24 VDC

Sensor supply output -0 VDC

Sensor supply output + 24 VDC

102

Appendices

TELEFAST 2 connection base: ABE-7H16R20

At a Glance

Illustration

With a TELEFAST 2 (ABE-7H16R20) connection base, a 20 pin HE10 type connection can be transformed into a screw terminal block connection, so that sensors and supplies can be quickly connected to the auxiliary inputs of the

TSX CTY 2A / 4A / 2C counting modules.

This diagram shows the connection of a TELEFAST to the counting modules:

(1) TSX CDP ••2 or TSX CDP ••3 cable.

Note: The TELEFAST 2 connection bases for discrete I/O are described in the discrete I/O implementation manual.

103

Appendices

Availability of signals on TELEFAST screw terminal block

Illustration The terminal block below represents the terminal block of the ABE-7H16R20 base.

(1) On the ABE-7H16R20 base, the position of the jumper wire determines the polarity of all the 2•• terminals: l jumper wire in position 1 or 2: terminals 200 to 215 have + polarity, l jumper wire in position 3 or 4: terminals 200 to 215 have - polarity.

(2) On the ABE-7H16R20 base, it is possible to add an optional ABE-7BV20 bar to create a second shared sensor (+ or - according to user’s choice).

Note: Sensor connection and supply on the ABE-7H16R20 base are described in the discrete I/O implementation manual.

104

Appendices

Correspondence between TELEFAST ABE-7H16R20 terminals and

HE10 connector

104

105

106

107

108

109

110

111

112

113

114

115

+ 24 VDC

- 0 VDC

+ 24 VDC

- 0 VDC

200...215

General

TELEFAST screw terminal block

(Terminal No.)

100

101

102

103

This table introduces the correspondence between TELEFAST ABE-7H16R20 terminal blocks and the HE10 connector:

20 pin HE10 connector

(Pin No.)

Kind of signal

TSX CTY 2A / 4A TSX CTY 2C

+ 5 VDC

- 0 VDC

+ 10...30 VDC

IPres 0/2

IVal 0/2

ICapt 0/2

IPres 1/3

IVal 1/3

ICapt 1/3

+ 5 VDC

- 0 VDC

+ 10...30 VDC

Encoder reference voltage

10…30 VDC

IPres 0

IVal 0 / Q2 output channel 0

ICapt 0

Q3 output channel 0

IPres 1

IVal 1 / Q2 output channel 1

ICapt 1

Q3 output channel 1

Q0 output channel 0/2 Q0 output channel 0

Q1 output channel 0/2 Q1 output channel 0

Q0 output channel 1/3 Q0 output channel 1

Q1 output channel 1/3 Q1 output channel 1

Auxiliary input/output supply

Type of signal

Encoder supply

Auxiliary inputs channels 0 / 2

Auxiliary inputs / outputs channels 1 / 3

Reflex outputs channels 0 / 2

Reflex outputs channels 1 / 3

Terminals 200 to 215 at +24 VDC

Terminals 200 to 215 at -0 VDC

300...315

Connecting shared sensors to:

+ 24 VDC if terminals 1 and 2 are connected

- 0 VDC if terminals 3 and 4 are connected

On the ABE-7BV20 optional bar, terminals can be used as sensors

105

Appendices

TELEFAST 2 connection and adaptation base: ABE-7CPA11

At a Glance

Illustration

The TELEFAST 2 connection and adaptation base: ABE-7CPA11 is used to connect absolute encoders with parallel outputs to the TSX CTY 2C counting module.

It converts the position value provided by the absolute encoder with parallel outputs into serial information. The absolute encoder must be encoded in pure binary or

Gray with a maximum of 24 bits of data.

2 absolute encoders with parallel outputs can be connected on the same adaptation

TELEFAST. Further, serializing several ABE-7CPA11 bases (4 maximum) means up to 4 absolute encoders with parallel outputs can be multiplexed on one counting channel (position acquisition).

This diagram shows an absolute encoder with a TELEFAST ABE-7CPA11 and a

TSX CTY 2C module:

TSX CTY 2C

TELEFAST ABE-7CPA11 absolute encoder with parallel outputs

106

Physical description of the TELEFAST 2: ABE-7CPA11

Illustration This diagram shows a TELEFAST 2: ABE-7CAP11:

Appendices

Table of numbers This table describes the diagram below using numbers:

Number

Description

Standard 15 pin SUB-D connector for connecting the TELEFAST to the

TSX CTY 2C module.

Standard 15 pin SUB-D connector for putting several TELEFASTS

(maximum 4) in series.

Screw terminal block for connecting one or more absolute encoders with parallel outputs (maximum 2).

The supplies can be shared out by using additional snap on terminal blocks:

ABE-7BV10 (10 terminals) or ABE-7BV20 (20 terminals).

TELEFAST diagnostics LED. This green LED is illuminated when the

TELEFAST is powered.

Protection fuse for the 10…30 V supply (rapid 1A type).

Microswitch for configuring one or more encoders (encoder number, type, etc.).

107

Appendices

Characteristics of the TELEFAST base ABE-7CPA11

General characteristics

This is a table of the general characteristics:

Parameters

Permitted voltage at 10…30 VDC

Permitted voltage at 5 VDC

Maximum frequency for change in state of the least significant bit

Read frequency of the serial frame

Current used (excluding encoder)

Values

11…30 V

5…6V

75 kHz

Dissipated power

150 kHz...1 MHz typical: 90 mA

Max: 130 mA typical: 450 mW

Max: 1.5 W

-15% Vsuppl

+15% Vsuppl

Encoder supply return monitoring: l l on the + supply on the - supply

Insulation resistance

Dielectric rigidity

Operating temperature

Hygrometry

Storage temperature

Operating altitude

> 10 M

Ω

0…60°C

under 500 VDC

1000 Veff.50/60 Hz in 1 min

5%…95% without condensation

-25 °C…+70°C

0...2000 m

108

Appendices

Characteristics of the encoder read inputs

(in0 to in23)

Characteristics of the discrete address inputs

(AD0, AD1)

This table shows the characteristics of the read inputs (in0 to in23):

Parameters

Logic

Compatibility with encoder outputs

Values positive or negative (1)

11-30 V Totem pole outputs

5 V TTL outputs

11-30 V NPN open collector transistor outputs

Max. voltage permissible on the inputs +30 V

Max. wiring length between encoder and TELEFAST 200 m (2)

VIL input voltage

VIH input voltage

0 V < VIL < 2.5 V

3.9 V > VIL > 30 V

(1) Positive logic : voltage < 2.5 V -> state 0,

voltage > 3.9 V -> state 1,

Negative logic : voltage < 2.5 V -> state 1, voltage > 3.9 V -> state 0.

(2) 50m max with pure binary encoded encoders with NPN open collector outputs and derating according to length.

This table shows the characteristics of the discrete address inputs (AD0, AD1):

Parameters

Logic

Voltage limit l max. voltage limit permissible

Nominal values l l with voltage in current

Voltage for ON state

Current for ON state at 11 V

Voltage for OFF state

Current for OFF state

Input impedance for nominal U

Response time

Type of inputs

IEC 1131 conformity

Values positive

30 V

34 V (1hr in 24)

24 V

7 mA

≥

11 V

≥

3mA

≤

5 V

≤

2 mA

3.6 k

Ω

µ s...50

µ s resistive type 1

109

Appendices

Characteristics of the command outputs with 3 encoder states

(3OT0, 3OT1)

This table shows the characteristics of the command outputs with 3 encoder states

(3OT0, 3ST1):

Parameters

Output voltage

Nominal current

Max fall in voltage

Max. current

Protection against overloads and short-circuits

Values encoder supply enc. supply / 3 k

Ω

< 0.5 V

10 mA no

110

Appendices

Connecting the TELEFAST 2 base: ABE-7CPA11

15 pin SUB-D connector pinouts

Illustration:

Left connector

DATA+

DATA-

MAE

AD0ME

AD1ME

CLKS+

10...30 VDC

0 VDC

AD0E

AD1E nc nc

EPSR

CLKS-

5 VDC

+ - - +

TELEFAST

ABE-7CPA11

Right connector

DATA+

DATA-

MAS

AD0MES

AD1MES

CLKS+ nc

0 VDC

AD0ES

AD1ES nc nc

EPSR

CLKSnc

Key:

Supply

0 VDC

10...30 VDC

0 VDC

Addressing the encoders l inter-TELEFAST bus (Input):

AD0E

AD1I

AD0MI

AD1MI

MAI

Encoder supply return EPSR

111

Appendices

Serial link l data outputs:

DATA+

DATAl clock inputs:

CLKS+

CLKS-

Key:

Supply

0 VDC

Addressing the encoders l inter-TELEFAST bus (Output):

AD0IO

AD1IO

AD0MIO

AD1MIO

MAO

Encoder supply return EPSR

Serial link l data outputs:

DATA+

DATAl clock inputs:

CLKS+

CLKS-

112

Connecting encoders with 10…30 V supply

Process diagram Illustration:

+ +

TELEFAST ABE-7CPA11

Appendices

GND local

Connection to cable shielding

Absolute encoder with parallel outputs

0 V

113

Appendices

Key:

Signals

GND

+10…30 V

0 V in0 to in23

ERR

3OT0

3OT1

AD0, AD1

COM

+ EPSR

- EPSR

Meaning ground connection of the encoder(s)

+ supply terminal of the encoder(s)

- supply terminal of the encoder(s)

Terminal No.

outputs of the encoder(s) error output of the encoder(s) command to inhibit the 0 encoder outputs (for multiplexing) command to inhibit the 1 encoder outputs (for multiplexing) encoder multiplexing command shared AD0 and AD1 signals

1...24

28,30

32 encoder supply return input + (connector at 10…V if no monitoring)

29 encoder supply return input + (connector at 0 V without monitoring)

Note: refer to wiring rules and precautions (See

Rules and precautions for wiring, p. 126)

for encoder outputs.

114

Connecting encoders with 5 V supply

Process diagram Illustration:

5 VDC supply

+ +

TELEFAST ABE-7CPA11

Appendices

GND local

Connection to cable shielding

Absolute encoder with parallel outputs

0 V

TSX CTY 2C

115

Appendices

Key:

Signals

GND

+5 V

0 V in0 to in23

ERR

3OT0

3OT1

AD0, AD1

COM

+ EPSR

- EPSR

Meaning ground connection of the encoder(s)

+ supply terminal of the encoder(s)

- supply terminal of the encoder(s) outputs of the encoder(s) error output of the encoder(s) command to inhibit the 0 encoder outputs (for multiplexing) command to inhibit the 1 encoder outputs (for multiplexing) encoder multiplexing command shared AD0 and AD1 signals encoder supply return input + (connect to +5 V if no monitoring) encoder supply return input + (connector at 0 V if no monitoring)

Terminal No.

1...24

28,30

Note: refer to wiring rules and precautions (See

Rules and precautions for wiring, p. 126)

for encoder outputs.

116

Example of the multiplexing of encoders with a 5 V supply.

General Illustration:

+ +

TELEFAST ABE-7CPA11

Appendices

Absolute encoders with parallel outputs to encoder 1 to encoder 0 to encoder 0 or encoder 1

TSX CTY 2C (1)

0 V

117

Appendices

IMPORTANT

When carrying out multiplexing, encoders with parallel outputs of the same type l l must be used: with the same number of data bits, and the same supply (the encoders have a supply of either 10…30 VDC, or 5 VDC).

Note: if the control supply encoder is not used, the +EPSR terminal (encoder + supply feedback) must be connected to +10…30 V or +5 Vand the –EPSR terminal

(encoder supply feedback) must be connected to 0 V.

(1) Using the Q0 and Q1 reflex outputs from TSX CTY 2C is not compulsory for addressing encoders; as this operation can be carried out by 2 outputs from a discrete module. In this case, the shared outputs at the COM input of the

TELEFAST ABE-7CPA11 must be connected.

(2) It is compulsory to set the configuration micro-switch according to the number of encoders connected on the base (OFF if 1 encoder, or ON if 2 encoders).

118

Appendices

Example of connection: each TSX CTY 2C channel is only connected to one

TELEFAST

Illustration This diagram illustrates the connection of each TSX CTY 2C channel to one

TELEFAST:

TSX CTY 2C

TELEFAST 0

ABE-7CPA11

TSX CDP••2 cable or TSX CDP••3 cable

Channel 0

Channel 1

Configuration:

1 encoder per base

TSX CCP S15 cable (2.5 m) or TSX CCP S15100 (1 m) or TSX CCP S15050 (0.5 m)

Absolute encoder with parallel outputs

Configuration:

2 encoders per base

TELEFAST

ABE-7H16R20

TELEFAST

ABE-7CPA11

Encoder 0

Encoder 1

Encoder addressing (AD0, COM) (1)

Note: (1) it is not necessary to wire the TELEFAST 0 (channel 0) encoder addressing because it has the default address of 00.

119

Appendices

Addressing the encoders

Addressing the TELEFAST encoders is as follows:

AD1

AD0

Action

Read encoder 0

Reading encoder 1

No reading

120

Appendices

Example of connection: 2 TELEFAST are connected on the same channel

Illustration This diagram illustrates the connection of 2 TELEFAST on the same channel:

TSX CTY 2C

TELEFAST 0

ABE-7CPA11

Channel 0

Configuration:

1 encoder per base

Channel 1

TSX CDP••2 cable or TSX CDP••3 cable

TSX CCP S15 cable (2.5 m) or TSX CCP S15100 (1 m) or TSX CCP S15050 (0.5 m)

Encoder 0

TELEFAST

ABE-7CPA11

TELEFAST

ABE-7H16R20

Encoder 1

Absolute encoder with parallel outputs

Configuration:

2 encoders per base

Encoder 1

Encoder 0

Encoder addressing (AD0, AD1, COM) (1)

Addressing the encoders

(1) Addressing the TELEFAST encoders is as follows:

AD1

AD0

Action

Reading the TELEFAST 0 encoder 0

Reading the TELEFAST 0 encoder 1

Reading the TELEFAST 1 encoder 0

Reading the TELEFAST 1 encoder 1

121

Appendices

Example of connection: 3 TELEFAST are connected on the same channel

Illustration This diagram illustrates the connection of 3 TELEFAST on the same channel:

TELEFAST 0

ABE-7CPA11

Configuration:

1 encoder per base

TSX CCP S15 cable (2.5 m) or TSX CCP S15100 (1 m) or TSX CCP S15050 (0.5 m)

Absolute encoder with parallel outputs

TSX CTY 2C

TSX CDP••2 cable or TSX CDP••3 cable

Channel 0

Channel 1

TELEFAST

ABE-7CPA11

TELEFAST

ABE-7CPA11

Configuration:

1 encoder per base

Configuration:

2 encoders per base

TELEFAST

ABE-7H16R20

Encoder 1

Encoder 0

Encoder addressing (AD0, AD1, COM) (1)

122

Addressing the encoders

Appendices

(1) Addressing the TELEFAST encoders is as follows:

AD1

AD0

Action

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder

Reading the TELEFAST 2 encoder 0

Reading the TELEFAST 2 encoder 1

If, for example, 2 encoders are wired on TELEFAST 0 and a single encoder on

TELEFAST 2, the addressing becomes: 00-reading of the TELEFAST 0 encoder 0,

01-reading of the TELEFAST 0 encoder 1,10-reading of the TELEFAST 1 encoder and 11-reading of the TELEFAST 2 encoder.

123

Appendices

Example of connection: 4 TELEFAST are connected on the same channel

Illustration This diagram illustrates the connection of 4 TELEFAST on the same channel:

TELEFAST 0

ABE-7CPA11

TSX CCP S15 cable (2.5 m) or TSX CCP S15100 (1 m) or TSX CCP S15050 (0.5 m) Configuration:

1 encoder per base

Absolute encoder with parallel

TSX CTY 2C

Configuration:

1 encoder per base

Channel 1

TELEFAST

ABE-7CPA11

Absolute encoder with parallel outputs

TSX CDP••2 cable or TSX CDP••3 cable

TSX CCP S15 cable (2.5 m) or TSX CCP S15100 (1 m) or TSX CCP S15050 (0.5 m)

Absolute encoder with parallel

TELEFAST

ABE-7CPA11

Configuration:

1 encoder per base

TELEFAST

ABE-7H16R20

TELEFAST

ABE-7CPA11

Configuration:

1 encoder per base

Absolute encoder with parallel outputs

Encoder addressing (AD0, AD1, COM) (1)

124

Addressing the encoders

(1) Addressing the TELEFAST encoders is as follows:

AD1

AD0

Action

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder

Reading the TELEFAST 2 encoder

Reading the TELEFAST 3 encoder

Appendices

125

Appendices

Rules and precautions for wiring

Important All connections or disconnections on the TELEFAST must be made when

SWITCHED OFF (encoders, link to counting module, links between TELEFAST bases).

Connecting

TELEFAST 0 to

TELEFAST counting and chaining module

The TSX CCP S15 (2.5m), TSX CCP S15100 (1m) and TSX CCP S15050 (0.5m) cables are offered for connecting TELEFASTS amongst themselves or for connecting TELEFAST 0 to the TSX CTY 2C module. The user can however carry out longer links by using the wiring kit, reference no. TSX CAP S15••, and by respecting the following setpoint when the encoders have a 5 V supply : if the link between the counting module and the TELEFAST 0 does not exceed 100m, use gauge 28 wires (0.008mm

). If it is > 100m, use wires with at least gauge 22

(0.34mm

). However, to limit the drop in voltage at 0 V (due to the encoder supply current), we recommend that you wire the 0 V according to the following diagram.

Illustration Wiring diagram:

24 V supply

TELEFAST ABE-7CPA11

+ 24 V encoder +0 V encoder

126

Appendices

Cable length between counting module and TELEFAST

The total length of the link between the counting module and the TELEFAST (sum of the lengths between the counting channel and the first TELEFAST and the different TELEFAST between one another) must not exceed 200m, in the knowledge that the maximum cable length between 2 TELEFAST is 50m.

If the total distance between the first and the last TELEFAST exceeds 20m, the line on the right connector of the last TELEFAST must be adapted by inserting an endof-line stopper (220 Ω resistance between pins 1 and 2 of the connector).

The following table shows the serial transmission clock frequencies, according to the total length of the link:

Cable lengths

< 10m

< 20m

< 50m

< 100m

< 150m

< 200m

Frequency of the serial transmission clock

1 MHz

750 kHz

500 kHz

375 kHz

200 kHz (default)

150 kHz

Protecting the encoder supply

The voltage used by the encoder(s) connected to TELEFAST determine whether this supply should be 10…30 VDC or 5 VDC. If the supply is 10…30 VDC, the protective fuse is built-in to the TELEFAST (fast-blow 1A fuse). However, if the

TELEFAST has a supply of 5 VDC, the user must provide in series with the +supply terminal a fast-blow fuse, which is adapted to TELEFAST consumption and to the encoders connected.

Monitoring the encoder supply voltage

This function is only valid if a single encoder is connected to the TELEFAST. If the encoder supply voltage decreases by more than 15%, the default EPSR is sent back to the module.

If the encoder does not have an encoder supply feedback, you must wire: l l the TELEFAST +EPSR terminal to the + of the encoder supply, the TELEFAST -EPSR terminal to the - of the encoder supply.

127

Appendices

Wiring the encoder outputs

If the encoder outputs have positive logic and there are less than 24 of them, the following rules must be adhered to: l wire the encoder outputs to the TELEFAST inputs, working up from the least to the most significant, l wire the unused TELEFAST inputs to the 0 V terminal.

Illustration:

14 bits encoder

If the encoder outputs have negative logic, and there are less than 24 of them, the following rules must be adhered to: l wire the encoder outputs to the TELEFAST inputs, working from the up from the least to the most significant, l do not wire the unused TELEFAST inputs (leave loose).

Illustration:

14 bits encoder

128

Appendices

Configuration of the TELEFAST base

Introduction The base is configured by setting the 4 micro-switches, which are located under the connector to the right of this.

They make it possible to inhibit the encoder outputs and to define the number and the type of encoders connected to the TELEFAST base.

Illustration:

Type of encoders connected to TELEFAST base

Number of encoders connected to TELEFAST base

Inhibition of encoder outputs

Inhibiting the encoder outputs

This micro-switch chooses the state of the 2 inhibition commands (3ST0 and 3ST1) of the encoder outputs.

Illustration Description

The encoder outputs are at high impedance with a 3ST0 or 3ST1 command active at 0.

The encoder outputs are at high impedance with a 3ST0 or 3ST1 command active at 1.

129

Appendices

Number of encoders connected to

TELEFAST

This micro-switch makes it possible to define the number of encoders connected to the TELEFAST base (1 or 2 parallel output absolute encoders).

Illustration Description

An encoder is connected to the base.

Two encoders are connected to the base.

If the number of connected encoders is odd and the number of TELEFAST in series is equal to 2 or 3 for one counting channel, the TELEFAST must be configured so that the sum of the encoders equals 4 .

With 2

TELEFAST bases

This table shows the configuration if there are two TELEFAST bases:

Hardware configuration (number of encoders per TELEFAST)

TELEFAST micro-switch

2 encoders on TELEFAST 0 and

1 encoder on TELEFAST 1

1 encoder on TELEFAST 0 and

2 encoders on TELEFAST 1

ON ON

Address

AD0

AD1

Action

Reading the TELEFAST 0 encoder 0

Reading the TELEFAST 0 encoder 1

Reading the TELEFAST 1 encoder

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder 0

Reading the TELEFAST 1 encoder 1

130

Appendices

With 3

TELEFAST bases

This table shows the configuration if there are two TELEFAST bases:

Hardware configuration

(number of encoders per

TELEFAST)

1 encoder on TELEFAST 0

1 encoder on TELEFAST 1 and

1 encoder on TELEFAST 2

1 encoder on TELEFAST 0

1 encoder on TELEFAST 1 and

1 encoder on TELEFAST 2

1 encoder on TELEFAST 0

1 encoder on TELEFAST 1 and

1 encoder on TELEFAST 2

TELEFAST micro-switch

0 1 2

OFF

Address

Action

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder

Reading the TELEFAST 2 encoder

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder

Reading the TELEFAST 2 encoder

Reading the TELEFAST 0 encoder

Reading the TELEFAST 1 encoder

Reading the TELEFAST 2 encoder

131

Appendices

Type of encoders connected to

TELEFAST

These micro-switches make it possible to define the type of encoders connected to the TELEFAST base. The following tables show the performance characteristics of the encoder/TELEFAST link, according to the code chosen by the micro-switches:

Table 1

Encoders with positive logic outputs, Totem pole outputs, TTL outputs and NPN open collector outputs coded in Gray

Max.length

encoder/

TELEFAST

50 m

Max. frequency for changing least significant bit

75 kHz

Table 2

Encoders with negative logic outputs, Totem pole outputs, TTL outputs and NPN open collector outputs coded in Gray

Max.length

encoder/

TELEFAST

50 m

Max. frequency for changing least significant bit

75 kHz

100 m

200 m

40 kHz

5 kHz

132

Appendices

Table 3

Encoders with positive or negative logic outputs,

NPN open collector, binary coded

Max. length encoder/

TELEFAST

10 m

Max. frequency for changing least significant bit

40 kHz

30 m 20 kHz

50 m 5 kHz

Note: For encoders with positive logic, TTL and Totem pole outputs, it is possible to go beyond these capacities, without exceeding the recommendations of the encoder manufacturers.

133

Appendices

Overview of the TSX TAP S15•• wiring accessories

General The TSX TAP S15•• wiring accessories make it possible to connect an incremental encoder to the counting module, by using a specific cable (supplied by the encoder manufacturer): l TSX TAP S15 05: makes it possible to connect an incremental encoder with a l

VDC supply: encoder with RS 422 line issuer outputs,

TSX TAP S15 24: makes it possible to connect an incremental encoder with a

24 VDC supply: encoder with totem pole outputs or open collector PNP outputs.

The TSX TAP S15•• has 2 connectors: l a female 12-pin DIN base, labeled in an anti-clockwise direction. This connector l makes it possible to connect the encoder, via a cable supplied by the manufacturer of the encoder, a standard 15-pin SUB-D connector making it possible to connect the module counting inputs to the SUB-D connector, using a standard TSX CCP S15 cable.

The TSX TAP S15•• product can be fixed onto a DIN rail using a bracket supplied with the accessories, or it can be fixed to a cabinet lead-in with a gasket, which is supplied with the product.

Illustration:

Incremental encoder equipped with a DIN 12 pin connector

Specific cable supplied by encoder manufacturer

TSX TAP S15••

1 9

4 5

8 9

12 10

5 4

8 9

5 4

1 9

4 5

134

Appendices

Mounting and measurements of the TSX TAP S15 05/24

Mounting on a

Telequick plate

The set square supplied makes it possible to fix the TSX TAP S15 05/24 on an

AM1-PA••• type perforated plate or on any other support.

Mounting through a cabinet

Thanks to its rifle nut, the TSX TAP S15 05/24 can be mounted through a cabinet.

Its seal means the area between the interior and the exterior is guaranteed to be watertight. max. width = 5mm joint perforation = 37mm in diameter

135

Appendices

Size Illustration:

136

Appendices

Connecting an encoder with a TSX TAP S15 05 accessory.

General

Illustration

A specific cable, supplied by the manufacturer of the encoder, is used for connecting an encoder using an auxiliary TSX TAP S15 05.

The pinout of TSX TAP S15 05 is as follows:

TSX CPP S15

A+ 5 V

A- 5 V

B+ 5 V

B- 5 V

Z+ 5 V

Z- 5 V

EPSR

+5 V

0 V

Specific cable supplied by the manufacturer of encoder

1 9

10 12

4 5

137

Appendices

Connecting an encoder with a TSX TAP S15 24 accessory

General

Illustration

A specific cable, supplied by the manufacturer of the encoder, is required for connecting an encoder using an auxiliary TSX TAP S15 24.

The pinout of TSX TAP S15 24 is as follows:

TSX CPP S15

B+ 24 V

A+ 24 V

Z+ 24 V

Supply feedback

24 V encoder

24 V

Specific cable supplied by encoder manufacturer

1 9

4 5

13 2

0 V

11 10

TSX TAP S15 24

This type of connection is compatible with encoders with a 24V supply (Heidenheim,

Hengstler, Codechamp, Ivo, Ideacod, etc.).

138

Appendices

Pre-wired strands and cable

TSX CDP 301 and

TSX CDP 501 pre-wired strands

These pre-wired strands (or strips) make it possible to connect the sensors, preactuators or terminals directly to the counting modules. They comprise 20 gauge-

22 wires (0.34m

) and are fitted with an HE10 connector at one end. The free wires at the other end are labeled with a color code according to the DIN 47100 standard.

The correspondence between the color of the wires and the pin number of the HE10 connector is as follows:

Cable:

TSX CDP 301 (3 m)

TSX CDP 501 (5 m) white brown green yellow gray pink blue red black violet gray-pink red-blue white-green brown-green white-yellow yellow-brown white-gray gray-brown white-pink pink-brown

139

Appendices

TSX CDP 102,

TSX CDP 202 and

TSX CDP 302 connection cables

These stranded and clad connection cables make it possible to connect the HE10 connector of a counting module to a TELEFAST 2 (1) connection interface. They are made up of a stranded, flat cable and clad with gauge-28 wires (0.08mm

, and are fitted with an HE10 connector at each end.

Given the small area of each of the wires, you are advised to only use these connection cables for low current inputs or outputs (< 100mA per input or output).

3 connection cable lengths are offered:

TSX CDP 102: 1 meter long,

TSX CDP 202: 2 meters long,

TSX CDP 503.302: 3 meters long.

TSX CDP 053/

103/203/303/503 connection cable

These connection cables make it possible to connect the HE10 connector of a counting module to a TELEFAST 2 (1) connection interface. They are made up of a cable with gauge-22 wires (0.34 mm

, and are fitted with a compound-filled HE10 connector at each end.

These cables allow higher levels of current to enter (< 500mA) than connection cables.

5 cable lengths are offered:

TSX CDP 053 : 0.5 meter long,

TSX CDP 103 : 1 meter long,

TSX CDP 203 : 2 meters long,

TSX CDP 303 : 3 meters long,

TSX CDP 503 : 5 meters long.

140

Appendices

Module display

General The TSX CTY 2A/4A/2C modules are fitted with LEDs on the front panel, which make it possible to view the state of the module and the counting channels: l Module state LEDs (RUN, ERR, I/O)

These 3 LEDs provide information on the operation mode of the module: l l RUN indicates the state of the module operation, l ERR signals an error inside the module, l I/O signals an external module error or an application fault.

Channel state LEDs (CH.)

These are 2 or 4 LEDs, which make it possible to view and diagnose the state of each channel in the module.

141

Appendices

Diagnostics This table shows the diagnostics of the module according to the state of the LEDs:

Lit Flashing Off

RUN

ERR

I/O

TSX CTY 2A/2C

CH0 and CH1

TSX CTY 4A

CH0, CH1, CH2,

CH3.

Module operative /

Internal module error: module has broken down.

External module error: l l wiring fault, encoder supply error, l measurement overrun.

Application fault

The channel is operational.

Communication error or awaiting configuration.

The channel is not functioning correctly due to: l l l an internal fault, an external fault, a communication error, l an application fault.

Module switched off or experiencing a fault

No error.

Channel inoperative:

The channel is not configured, or is badly configured.

Illustration of module LEDs:

142

TSX CAY axis command modules

At a Glance

Subject of this part

What's in this

Part?

This part provides an overview of the TSX CAY axis command modules, their functionality and how to implement them.

This part contains the following chapters:

Chapter

Chapter Name

Introduction to the TSX CAY modules

Page

Implementing

Appendices

143

TSX CAY axis command modules

144

Introduction to the TSX CAY modules

At a Glance

Subject of this chapter

What's in this

Chapter?

This chapter provides an overview of the different TSX CAY axis command modules.

This chapter contains the following topics:

Topic

General

Physical description

Page

146

148

145

Introduction

General

Introduction

Terminology

The axis command and controlled placement offer for Premium PLCs is designed for machines, which require a simultaneous performing movement command and a sequential command by programmable controller.

The following modules: TSX CAY 21 (2 axes) and TSX CAY 41 (4 axes) make controlled placement possible on independent, linear and limited axes.

The modules TSX CAY 22 (2 axes) and TSX CAY 42 (4 axes) make controlled placement possible on independent, circular and infinite axes.

The module TSX CAY 33 (3 axes) makes a placement on 2 or 3 synchronized axes

(linear interpolation) possible.

l l l the term TSX CAY covers everything on the axis command offer, the reference TSX CAY 2 regroups the TSX CAY 21 and 22 modules, the reference TSX CAY 4• corresponds to the TSX CAY 41 and 42 modules.

These modules in standard format (TSX CAY 2•) or double format (TSX CAY 4• and

TSX CAY 33) can be installed in all the available slots of a PLC configuration

(TSX, or PCX).

l l l l

To ensure position measurement, an encoder (which may be a different type) is wired onto each of the channels:

RS 422/485 incremental encoder,

5 V Totem pole incremental encoder,

SSI serial absolute encoder, parallel output absolute encoder (with ABE-7CPA11 interface).

146

Illustration This diagram illustrates different types of TSX CAY modules:

TSX CAY 4•

TSX CAY 2• encoder variable motor

TSX CAY 33

Introduction

147

Introduction

Physical description

Illustration This diagram illustrates different TSX CAY modules:

TSX CAY 21/22 TSX CAY 41/42

TSX CAY 33

148

Introduction

Table of numbers The following table describes the above diagrams using numbers:

Number

Description

15-pin SUB-D connector for connecting an axis 0 encoder.

15-pin SUB-D connector for connecting an axis 1 encoder.

15-pin SUB-D connector for connecting an axis 2 encoder.

15-pin SUB-D connector for connecting an axis 3 encoder.

9-pin SUB-D connector for connecting speed references.

l l

HE10 connector(s) for connecting: l auxiliary inputs: l cam reference point, l l emergency stop, recalibration, of auxiliary outputs, of external supplies (encoders and sensors).

HE10 connector for connecting variable controller inputs/outputs.

Screw for fixing module in place.

Rigid body, which functions as the module captor in the slot.

Module diagnostic LEDs: l module level diagnostics: l green LED RUN: indicates the operating mode of the module, l l red LED ERR: indicates an internal error, red LED I/O: indicates an external error or application fault, l module channel level diagnostics: l CHx green LEDs: indicates of channel diagnostics.

149

Introduction

150

Functions

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter introduces the various functions of the TSX CAY modules.

This chapter contains the following topics:

Topic

Circuit diagram of an axis command

Command processing

Page

152

153

151

Functions

Circuit diagram of an axis command

Illustration Process diagram:

Processor

TSX CAY module

Configuration

+adjust

%K,%M

Configuration parameter

Adjust

SMOVE function

%Q/ %QW

%I/ %IW

Processing

Application

Encoder input

Loop for automatic control

Variable output

Processing

Auxiliary I/O

PO cam input

Event input

Adjustment input

Emergency stop input

Variable error input

Enable relay output variable

Auxiliary output

Functions provided by the axis command modules

The axis command modules provide the following functions for each axis: l Inputs: l one input for the acquisition of position measurements:

RS 485 incremental encoder or 5 V totem pole, 16 to 25-data bit SSI serial l l l l absolute encoder, one machine reference point input, one event input, one variable default input, l l one recalibration input, one emergency stop input.

Outputs: l one +/- 10 V, + sign 13-bit resolution analog output, for the speed controller command, l one relay output for validating the controller, l one auxiliary static output.

152

Functions

Command processing

Introduction Each movement, controlled from the PLC sequential program, is described by a

SMOVE movement command function in the PL7 language. From this SMOVE command, the TSX CAY modules work out a position/speed trajectory.

The PL7 screens make it possible to easily achieve the configuration, adjustment, and setting of the axes.

Axis configuration

The configuration screen enables the required parameters to be entered, in order to adapt the operation of the module to the characteristics of the machine. These are: the encoder type, position limits, maximum speed, etc. These parameters cannot be modified by a program. There is no default configuration.

Axis adjustment The parameters offered by the adjustment screen are linked to axis operation. The parameters are adjusted when on or offline.

l l l l l l

The operating parameters are: corrected resolution, mmovement control: errors of following, adjustment, overspeed, etc., stop control: delay, speed, debug window, position loop: position gain, speed anticipation coefficient, offset, command: soft stops, acceleration, acceleration profile, manual mode parameters: speed, reference point value etc.

Note: These parameters can be changed by program.

Debug The debug screen can only be accessed in online mode. This makes it possible to l l l l control and observe the performance of the axis.

Information and commands differ according to the operation mode chosen: automatic mode, manual mode, loop control disabled mode, measurement mode (off).

The top part of the screen indicates the operating state and diagnostics of the module. The lower part accesses the commands and indications on the operation of movement, inputs/outputs, errors, etc.

153

Functions

154

Implementing

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the implementation of TSX CAY axis command modules.

This chapter contains the following sections:

Section

7.1

7.2

7.3

7.4

7.5

7.6

7.7

Topic

General

Connecting speed reference signals

Connecting the counting signals

Wiring accessories

Connection of sensors/ pre-actuator and supply modules, without variable speed controller

Connecting the variable speed controller signals

Electrical characteristics of modules

Page

155

Implementing

156

Implementing

7.1 General

At a Glance

Subject of this section

What's in this

Section?

This Section introduces general instructions for the installation of TSX CAY axis command modules.

This section contains the following topics:

Topic

Standard configuration required

Installation procedure

General precautions for wiring

Choice of encoders

Module display

Page

157

Implementing

Standard configuration required

General The servomotor axis command modules can be installed in all the available slots in a Premium (TSX, or PCX) PLC configuration.

To be used to the maximum:

Processors

TSX P57 103

TSX P57 153

TSX P57 203 / PCX 57 203 / TSX P57 2•23

TSX P 57 253

TSX P 57 2623 / TSX P 57 2823

TSX P 57 303

TSX P57 353 / PCX 57 353 / TSX P57 3623

TSX P57 453 / TSX P57 4823

Number of "application-specific" channels supported (*)

(*) The term "application-specific" applies to all channels on an application-specific module (axis command counting module, etc.). TSX CAY 2 modules include 2•

"application-specific" channels, TSX CAY 4• modules include 4 "applicationspecific" channels and TSX CAY 33 modules include 3 "application-specific" channels.

Note: TSX CAY 22/42 and 33 modules are not compatible with the old

TSX P57 10 and TSX P57 20 processors.

The rack power supply must be chosen according to the number of modules installed.

158

Implementing

Installation procedure

General The module can be installed or removed without cutting off the rack supply voltage.

The design of the modules allows this action to be carried out with the power on, in order to ensure that a device is available.

CAUTION

Connecting or disconnecting the connectors

Connecting or disconnecting connectors with sensor supplies is not recommended, as some encoders do not support this action. The auxiliary input/output connectors can be disconnected while switched on without damaging the module. However, for safety reasons it is recommended that you turn off the auxiliary supply before any type of disconnection.

Failure to follow this precaution can result in injury or equipment damage.

The module fixing screws and connectors must be correctly screwed in place in order to obtain good electrical contacts, thus guaranteeing effective resistance to electrostatic and electromagnetic interference.

159

Implementing

General precautions for wiring

General The supplies to sensors and actuators must be protected against overloading or excess voltage by non-delay fuses.

When wiring, use wires of a satisfactory size to avoid on-line drops in voltage and overheating,

Keep sensor and actuator cables away from any source of radiation resulting from high-power electric circuit switches.

All cables which link the incremental or absolute encoders must be shielded. The shielding should be good quality and linked to the protective ground connection on the side of the module and the side of the encoder. Continuity must be ensured throughout connections. Do not introduce any other signals than those of the encoders in the cable.

For reasons of performance, the auxiliary inputs of the module have a short response time. You must therefore make sure that the supply autonomy of these inputs is sufficient to ensure the module continues to operate correctly in the event of short power breaks. It is recommended that you use regulated supplies to ensure more reliable response times from the actuators and sensors. The 0 V supply must be linked to the protective ground connection as near to the supply output as possible.

160

Implementing

Choice of encoders

Output interface The output interfaces of incremental encoders or pulse generators are: l l

RS 422/485 standard output, two push-pull outputs, complemented by the signal,

5 V Totem pole output, two complementary push-pull outputs.

Absolute SSI serial encoders have a standardized RS 485 interface for clock and data signals.

We recommend an encoder with opto type "CLOCK" signal input stage. Different types of encoders can be connected onto the same module. For example, an incremental encoder on channel 0 and an absolute SII encoder on channel 1.

Encoder supply The module is designed to supply encoders with 5 V or 24 V. Mixing supply voltages is possible on all module channels.

Incremental encoders usually have a 5 V supply.

Absolute SSI encoders have a 24 V (10/30 V) supply.

5 V encoder supply: maximum drop in voltage.

In this case there is reason for taking the on-line voltage drop into account. This drop depends on cable length and encoder consumption for a given wire gauge.

Example for a 100m-long cable:

Section of the wire

Encoder consumption

Gauge 28 = 0.08mm

Gauge 22 = 0.34mm

0.5 mm

1 mm

Drop in voltage for a 100m-long cable

50 mA 100 mA 150 mA

1.1 V 2.2 V 3.3 V

0.25 V 0.5 V 0.75 V

0.17 V

0.09 V

0.34 V

0.17 V

0.51 V

0.24 V

200 mA

4.4 V

1 V

0.68 V

0.34 V

24 V encoder supply.

This type of encoder is recommended, because it does not need a precise supply

(10 V/30 V). When there is a 24 V supply, these encoders make it possible to have a very large cable, which makes the voltage drop in the cable rather insignificant.

This is the case for SSI serial link encoders.

Note: If a 24 V absolute SSI serial encoder is used, it is not necessary to connect the 5 V supply.

161

Implementing

Shielding To ensure good working order in the case of interference, an encoder, whose metal casing is grounded by the connected device, must be chosen. The encoder must ground the connection cable shielding.

162

Implementing

Module display

General The TSX CAY 2•/4• and 33 modules are provided with LEDs, used to display the state of the modules and channels.

l l

Module state LEDs (RUN, ERR, I/O)

Three LEDs located on the front panel of the module provide information about the module’s operation through their state (LED off, blinking or lit): l RUN LED: indicates the operating state of the module, l ERR LED: indicates an internal module error, l I/O LED: indicates an external error.

Channel state LEDs (CH.)

The TSX CAY 2•/4• and 33 modules have 2, 3 or 4 LEDs, which are used to display and diagnose the state of each channel. These LEDs are green.

163

Implementing

Diagnostic table This table shows the diagnostics of the module according to the state of the LEDs:

Lit Blinking Off

RUN

ERR

I/O

TSX CAY 2•

CH0 and CH1

TSX CTY 4•/33

CH0, CH1, CH2,

CH3.

Module normal

Internal module error: module has broken down.

/ Module switched off or experiencing a fault

Communication error

Application missing, invalid or experiencing a fault during execution

No error.

External module error: l l wiring fault,

Encoder supply and 10/30 V l supply fault, absolute encoder error

(*).

The channel is operational.

The channel is not functioning correctly due to: l l an external fault, a communication error, l a processing error.

Channel inoperative.

The channel is not configured, or is badly configured.

(*) application fault: l l configuration declined,

SMOVE function declined.

Illustration of module LEDs:

164

Implementing

7.2 Connecting speed reference signals

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of speed reference signals.

This section contains the following topics:

Topic

Signal labeling

Connection using TSX CAP S9

Connection using TSX CDP 611 strips

Connection of terminals with the TELEFAST pre-wiring system

Correspondence between the SUB-D connector pins and the TELEFAST terminals

TAP MAS connection device

Connecting the variable using the TAP MAS device

Page

165

Implementing

Signal labeling

Process diagram This diagram illustrates the principles for labeling signals:

Male connector seen from wiring side

Connecting the speed references

Four types of connection are offered: l l l l wiring with TSX CAP S9 connector and cover, using the TSX CDP 611 strip, wiring with output on terminals with TELEFAST ABE-7CPA01, wiring with output on TAP MAS (exploding device).

166

Implementing

Connection using TSX CAP S9

General The connection is made manually by soldering onto the 9 pins SUB-D connector, as labeled in the preceding principle diagram. However, checks must be carried out to ensure that the shielding is properly connected to the cable, which must be correctly clamped to the cover of the connector.

167

Implementing

Connection using TSX CDP 611 strips

General This pre-wired cable is made up of a SUB-D 9-pin connector at one end, to connect to the TSX CAY module, and free wires at the other end. With a length of 6m, it is made up of 24 gage wires, corresponding to the SUB-D connector pins; It enables direct connection of the equipment to the module. The different signals are labeled using a color code.

Note: It is imperative to connect the shielding to the protective ground of the connected equipment.

Diagram of the priciple

This diagram illustrates the principle for connection using TSX CDP 611 strips:

Vref0+ axis 0

Vref0-

Vref1+ axis 1

Vref1-

Vref2+ axis 2

Vref2-

Vref3+ axis 3

Vref3-

GND-ANA shielding

Note: the TSX CDP 611 cable is 6m in length.

168

Implementing

Connection of terminals with the TELEFAST pre-wiring system

General The TELEFAST 2 system is a collection of products, which allow rapid connection of the modules from the Micro and Premium range. It acts as a substitute for screw terminal blocks, by realigning the single wire connection.

The connection on speed reference terminals is necessary when the variable speed controllers are not close to each other. The TELEFAST pre-wiring system facilitates installation by allowing access to signals via the screw terminal blocks. Connection to the module with the TELEFAST reference: ABE-7CPA01 assists a cable equipped with a 9-pin SUB-D connector on the module side and a 15 pin SUB-D connector on the TELEFAST side. This cable can be: TSX CXP 213 or

TSX CXP 613.

169

Implementing

Diagram of the principle

This diagram illustrates the principle for connection with the TELEFAST pre-wiring system:

ABE-7CPA01

TSX CXP 213

TSX CXP 613

TSX CXP 213 cable: I = 2 m

TSX CXP 613 cable: I = 6 m

Variable with

2-wire inputs shared

Links to GND-

ANA (terminals

5, 11, 15 and 19)

Variable with differential inputs

170

Implementing

Correspondence between the SUB-D connector pins and the TELEFAST terminals

General This table shows the correspondence between the SUB-D connector pins and the

TELEFAST terminals:

Kind of signal

TELEFAST screw terminal block

(Terminal No.)

Standard SUB D

15-pin connector

(Pin No.)

TSX CAY module

SUB-D 9-pin connector

6 nc

14 nc nc nc nc

Vref0+

Vref0vref1+

Vref1-

Vref2+

Vref2-

Vref3+

Vref3link to terminal 23

GND-ANA

171

Implementing

TAP MAS connection device

General The connection device enables the speed references of each variable speed controller to start again at the same time. This allows the simple connection of several variables, while maintaining good ground connection continuity.

Illustration of the connection device:

Dimensions and fixing

The TSX TAP MAS device is installed either on an AM1 PA… type perforated board or on a DIN rail with an LA9 D09976 fixation board with two M3x8 or M3x10 screws:

172

Implementing

Connecting the variable using the TAP MAS device

General

Illustration

The NUM MDLA modular variable speed controllers can be connected to the

TSX CAY module using the TSX TAP MAS connection device. Installation is simplified by using predefined cables and the connection device, which simply directs the voltage references to the different axes.

This diagram illustrates the principle for connection using the TAP MAS connection device:

Modular variable

SUB-D 9 pin

1 Vref+

6 Vref-

5 GND-ANA male

SUB-D 9 pin

1 Vref+

6 Vref-

5 GND-ANA male

TSX CXP 223

Cables:

TSX CXP 223: length = 2.5 m

TSX CXP 213: length = 2.5 m

TSX CXP 613: length = 6 m male

SUB-D 25 pin

5 Vref+

18 Vref-

6 GND-ANA

TSX CDP 611 black ref+ blue refbrown GND-ANA shielding

173

Implementing

7.3 Connecting the counting signals

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of counting signals.

This section contains the following topics:

Topic

Connecting counting signals

Connecting an incremental encoder

Connecting an absolute SSI encoder

Connecting the encoder supply

Page

174

Implementing

Connecting counting signals

Introduction

Signal labeling

To ensure position measurement, the TSX CAY modules are equipped with connectors allowing direct connection of an incremental or absolute SSI encoder on each channel. Each of these channels can be equipped with a different type of encoder.

TSX CAY modules can be connected either to incremental encoders, or to SSI type encoders with serial links. In configuration mode, the available functions are as follows: l Two types of interface are possible for the incremental encoders: l l RS 422/RS 485 outputs with two outputs complemented by a signal, l 5 V Totem Pole outputs.

Absolute SSI encoder, standard RS 485 interface.

A 15-pin SUB-D connector is assigned to each channel. This also allows the encoder supply. These supplies are elaborated from the +supply discrete HE10 connector. Signal: +return supply encoder, from the encoder allows monitoring for accidental disconnection of the encoder.

175

Implementing

Illustration This diagram illustrates the principles for labeling signals:

SSI data+/A+

SSI data-/A-

Z+

Z-

CLKSSI+ encoder +supply (10...30V) encoder -supply (0V)

B+

B-

+ return supply of encod

CLKSSI-

5 V encoder supply

10...30V

0V supply for encoders

176

Branching Branching table:

Element

Incremental encoder

Absolute SSI encoder:

5 V encoder supply

Encoder supply (10-30 V)

Designation input A+ input Ainput Z+ input Zinput B+

10 input B11 return supply of encoder 13

Terminal

+ SSI Data

- SSI data

CLKSSI+

CLKSSI-

+supply (5 V)

- supply (0 V)

+supply (10-30 V)

- supply (0 V)

Implementing

177

Implementing

Connecting an incremental encoder

Connection diagram

The type of interface is either RS 422 / RS 485 or totem pole:

TSX CAY ENCODER(*)

10-30V

A+

A-

B+

B-

Z+

Z-

+ return supply

+ supply

- supply

(*) standard pinouts for an encoder equipped with a 12-pin DIN connector.

Each signal (A+, A- for example) should be connected by a twisted pair. To reduce on-line voltage falls, it is recommended to connect each supply point using a pair.

Cable shielding should be connected at each end to the protective ground.

CAUTION

+supply encoder input

The +supply encoder input of the DIN connector is linked to a 10-30 V supply wire or a 5 V wire, according to the type of encoder used.

Failure to follow this precaution can result in injury or equipment damage.

178

Implementing

Connecting an absolute SSI encoder

Connection diagram illustration:

ENCODER

Data+

Datareturn + supply (*)

CLKSSI+

CLKSSI-

+ supply

- supply

10..30 V

5 V

0 V

WARNING

Connecting the encoder supply

The encoder supply is linked to pin 15 or 7 of the SUB-D connector, according to the encoder supply voltage.

Failure to follow this precaution can result in death, serious injury, or equipment damage.

(*) + return supply: encoder output, which returns the supply voltage to the module, therefore allowing the module to monitor the presence of the encoder.

179

Implementing

Connecting the encoder supply

Diagram of the principle

This diagram illustrates the connection of the encoder supply:

24 VDC supply connection auxiliary input sensors

TELEFAST 2

ABE-7H16R20

TSX CDP053 / 503 cable

Supply.

24 V

Supply.

5 V

Cable length:

Cable

TSX CDP 053

TSX CDP 103

TSX CDP 203

TSX CDP 303

TSX CDP 503

Length

0.5 m

1 m

2 m

3 m

5 m

Note: The maximum length of the wire between the supply outputs and the connection points on the TELEFAST should be less than 0.5 m.

Only one supply is required if the encoders on the two channels are of the same type.

180

Fuses

Implementing l l l

This module integrates several basic protection systems against wiring errors and accidental short circuits on the cable: polarity inversions of the supplies, inversion of 5 V supplies <--> 10/30 V,

10/30 V short circuit on the CLOCK signal of the serial link.

The module cannot tolerate them for very long time, it should therefore have very fast blow fuses. The fuses should therefore be "rapid" and of 1A caliber maximum.

Supplies should have a limitation current, such that the blow of the fuse can be correctly executed.

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Implementing

7.4 Wiring accessories

At a Glance

Subject of this section

What's in this

Section?

This Section introduces the wiring accessories for the TSX CAY modules.

This section contains the following topics:

Topic

Encoder connection accessories

Information on FRB type 12 pin connectors

TSX TAP S15 05 mounting and dimensions

Connecting absolute encoder // via a TELEFAST with ABE-7CPA11 adaptation

Connecting to a NUM MDLA variable speed controller

Page

182

Implementing

Encoder connection accessories

General A number of accessories are available to facilitate implementation and installation.

These accessories are used to pre-wire the installation. A direct link with the installation can be established using cover kits containing the 15 pin SUB-D connector, TSX CAP S15. To facilitate installation, the TSX TAP S15 05 is used as an interface between the SUB-D and 12 pin DIN connector. Using a fixing hook, this accessory can be mounted on a DIN rail or on a cabinet lead-in with a gasket and adjusting nut. Connection to the module is via a 2.5m long TSX CCP S15 cable.

183

Implementing

Examples Illustration:

Incremental encoder or absolute encoder

Incremental encoder 5 V

RS 422

Incremental encoder 5 V

RS 422

Note: Good signal and shielding continuity can be ensured in difficult conditions thanks to these accessories. Encoder connection cables can generally be obtained from encoder suppliers.

184

Implementing

Information on FRB type 12 pin connectors

General Number labeling of pins in these connectors is performed in two different ways.

Most encoders have a built-in 12 pin base and are labeled anti-clockwise. The

TSX TAP S15 has a 12 pin female base labeled anti-clockwise. All user cables must be equipped with connecting plugs labeled clockwise, so that the pin numbers correspond to one another when wired.

Illustration: coupling connectors

Encoder with connector anti-clockwise

TSX TAP S15 05 user cable base base

1 9

4 5

8 9

4 5

2 clockwise anti-clockwise

8 9

4 5

1 9

4 5

185

Implementing

Labeling of the

DIN and 15 pin

SUB-D connector of the

TSX TAP S15 05

Table of numbers:

DIN

Pin

Signal nc

0 V nc

5 V

B-

Supp return

Z+

Z-

A+

A- nc

B+

SUB_D

Pin

Shielding should be continuous along the connections which should be linked to the mechanical ground connection on both sides.

186

Implementing

TSX TAP S15 05 mounting and dimensions

Mounting onto a

Telequick board

The TSX TAP S15 05 can be attached to an AM1-PA••• type perforated board or any other support using the bracket supplied.

Mounting through a cabinet

The TSX TAP S15 05 can be mounted through a cabinet as it has a fixing nut. Its joint creates an impervious seal between the interior and exterior. max width=5mm gasket hole = 37 mm in diameter

187

Implementing

Dimensions Illustration:

70,4

Ø5,5

27,4 43

188

Implementing

Connecting absolute encoder // via a TELEFAST with ABE-7CPA11 adaptation

General

Illustration l l l l l l l l the multiplexing function must not be used: each channel uses a base, to which only one absolute encoder with parallel outputs is connected, the encoder frame should be configured as follows: code: binary or Gray (according to the encoder type), header bits: 0, data bits: 24 (irrespective of the number of encoder data bits), status bits: 3, rank of the error bit: 1 (optional), parity: even.

This diagram shows the connection between a TSX CAY and a TELEFAST

ABE-7CPA11:

TSX CAY

TELEFAST

ABE-7CPA11

OFF

Absolute encoder with parallel output inhibiting the outputs of the encoder encoder configuration using base type of encoder connected

189

Implementing

Connecting to a NUM MDLA variable speed controller

General

Illustration

The NUM 400 V controller contains all the elements necessary to functioning.

It offers an output whose signals simulate the functioning of an incremental encoder as a position report. Direct connection is possible using the 2.5 cm or 6m long

TSX CXP 233 / 633 cable accessory.

Connection to a variable speed controller:

J2 signal encoder

0 V

Cable length:

Cable

TSX CXP 213

TSX CXP 633

Length

2.5 cm

6 m

Note: Here, it is not necessary to have an encoder supply.

190

7.5

Implementing

Connection of sensors/ pre-actuator and supply modules, without variable speed controller

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of sensors/pre-actuators and supply modules without a variable speed controller.

This section contains the following topics:

Topic

General

TELEFAST connection and wiring accessories

Availability of signals on TELEFAST

Example of connecting sensors to the auxiliary inputs and their supply.

Correspondence between TELEFAST terminal blocks and module HE10 connector

Connection using TSX CDP 301 or 501 strips

Wiring precautions

Page

191

Implementing

General

Introduction

Signal labeling

The TSX CAY modules integrate basic inputs/outputs, which ensure complete functioning of the movement command, as well as ensuring the encoder supply.

The connector is a high density HE10:

Supply input of encoders

Auxiliary inputs channels

0,1 channels

0,1 channel

0 channel

Auxiliary inputs

Reflex output

Supply input of sensors

TSX CAY 2• module: Channels 0 and 1

TSX CAY 4• module: Channels 0,1,2 and 3

TSX CAY 33• module: Channels 0,1 and 2 l l l l l l

The auxiliary inputs/outputs are allocated the following functions:

I0 = cam reference point input,

I1 =emergency stop input (stop if there is no current in the input),

I2 = adjusting input,

I3 = adjustment input,

Q0 = reflex output (static output),

0 V = shared auxiliary inputs and reflex outputs.

channel

1 channel

3 channel

1 channel

2 channel

3 channels

0,1 channels

2,3

192

Principle for connecting the

I/O associated with channel 0

Illustration:

FcD FcG At_Urg

Evt

Rec

Implementing

193

Implementing

TELEFAST connection and wiring accessories

General

Illustration

When connecting this high density connector, it is recommended that you use the discrete TELEFAST ABE-7H16R20 pre-wiring accessory and the TSX

CDP 053/503 cable or a 3m long strip of the 20-wire TSX CDP 301 or a 5m strip of the TSX CDP 501, which contains a HE10 connector at one end and free wires at the other.

Discrete TELEFAST wiring:

194

Cable length:

Cable

TSX CDP 053

TSX CDP 103

TSX CDP 203

TSX CDP 303

TSX CDP 503

Length

0.5 m

1 m

2 m

3 m

5 m

Implementing

Availability of signals on TELEFAST

Illustration The terminal below represents the terminal of the ABE-7H16R20 base. The signals are represented using TSX CDP 053 / 503 cable:

(1) At the ABE-7H16R20 base, the position of the jumper wire determines the polarity of all terminals from 200 to 215: l jumper wire in position 1 or 2: terminals 200 to 215 have + polarity, l jumper wire in position 3 or 4: terminals 200 to 215 have - polarity,

(2) At the ABE-7H16R20 base, it is possible to add an optional ABE-7BV20 strip to create a second shared sensor (+ or - according to user’s choice).

195

Implementing

Example of connecting sensors to the auxiliary inputs and their supply.

Illustration This connection is made using a TELEFAST 2 connection base: ABE-7H16R20:

24 VDC supply connection auxiliary input sensors

TELEFAST 2

ABE-7H16R20

TSX CDP053 / 503 cable

ABE-7BV20

(shared -)

Channel 0

Connecting sensors to auxiliary inputs

Channel 1

Mechanical contact

Proximity sensor

2 wires

PNP

Proximity sensor

3 wires

PNP

NO NC NO NO

NO: Normally Open.

NC: Normally Closed (Conductor).

NO NC NO NO

196

Implementing

Correspondence between TELEFAST terminal blocks and module HE10 connector

General This table shows the correspondence between TELEFAST terminals and the module’s HE10 connector:

Kind of signal TELEFAST screw terminal block

(Terminal No.)

HE10 20-pin connector

(Pin No.)

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

+ 24 VDC

- 0 VDC

+ 24 VDC

- 0 VDC

+ 5 VDC

- 0 VDC

+10...30 VDC nc

Reference point cam input I0

(channel 0)

Emergency stop input I1

(channel 0)

Event input I2 (channel 0)

Recalibration input I3

(channel 0)

Reference point cam input I0

(channel 1)

Emergency stop input I1

(channel 1)

Event input I2 (channel 1)

Recalibration input I3

(channel 1)

Q0 reflex output (channel 0) nc

Q0 reflex output (channel 1) nc (1)

Auxiliary input sensor supply

Encoder supply

Channel 0 auxiliary inputs:

Channel 1 auxiliary inputs

Terminals 200 to 215 at + 24 VDC

197

Implementing

TELEFAST screw terminal block

(Terminal No.)

HE10 20-pin connector

(Pin No.)

200...215

Kind of signal

Terminals 200 to 215 at –0 VDC

300...315

Connecting shared sensors to: l l

+ 24 VDC if terminals 1 and 2 are connected,

- 0 VDC if terminals 3 and 4 are connected

On the optional ABE-7BV20 bar, the terminals that can be used as a shared sensor must be connected by a wire to the shared voltage.

(1) nc = not connected

The same wiring applies to the TSX CAY 4• modules for channels 2 and 3, as well as for channel 2 of the TSX CAY 33 module.

198

Implementing

Connection using TSX CDP 301 or 501 strips

Introduction

Illustration

Connection using strips allows a direct connection to actuators, pre-actuators or terminals. This strand comprises 20 gage 22 wires (0.34 mm

) with a HE10 connector at one end and free wires at the other end, each identified using a color code.

This diagram shows the relation between the color of the wires and the pin number of the HE10 connector:

Cable: length

TSX CDP 301: 3 m

TSX CDP 501: 5 m

1 2

9 10

11 12

13 14

15 16

17 18

19 20 pre-wired strand brown yellow pink red violet red-blue brown-green yellow-brown gray-brown pink-brown white +5 VDC

0 VDC green +10...30 VDC gray nc

I2 blue black

I2 gray-pink

I3 white-green Q0 nc white-yellow Q0 white-gray nc

+24 VDC

0 VDC white-pink +24 VDC

0 VDC

199

Implementing

Wiring precautions

General The I0, I1 and I3 inputs are rapid inputs, which should be connected to the sensor using either a twisted wire if it is a dry contact, or using shielded cables if it is a 2 or

3-wire proximity sensor.

The module integrates basic protection against short circuits or voltage inversions.

However, the module cannot remain operational for long with an error. You must therefore ensure that the fuses in series with the supply carry out their protective function. These are 1A maximum non-delay fuses, the supply energy must be sufficient to ensure their fusion.

Important note: wiring of Q0 static outputs

The actuator connected to the Q0 output has its shared point at 0 V of the supply. If for any reason (poor contact or accidental unplugging) there is a 0 V outage of the output amplifier supply, when the 0 V of the actuators remains connected to the 0 V supply, there may be enough mA output current from the amplifier to keep lowpower actuators locked.

Illustration:

+ + - -

IO I1 I2 Q0 IO I1 I2 Q0

204 104 205 105 206 106 112 312

+ + +

208 108 209 109 210 110 114 314

+ + +

RI RI

Connection via

TELEFAST

This kind of connection provides the most guarantees, on condition that the shared actuators are connected to the bar for shared points 200 to 215 (jumper wire in position 1-2). In this case there can be no outage of the shared module without an outage of the shared actuators.

200

Connection using strips

Implementing

This kind of connection must be carried out with the highest care and attention. It is recommended that you take special care in wiring this cable, for example using cable markers on screw terminals. It may be necessary to double the connections in order to ensure permanent contacts. When the actuator supply is a long distance away from the modules and close to the shared actuators, there may be an accidental break in the link between the latter and the 0 V or modules terminal

Illustration:

Critical wire

If there is a break of the supply section between A and B, there is a risk that the RL actuators may not remain operational. You must, if possible, double connections of

0 V supply to the modules.

Using TSX CDP 301/501 strips:

TSX CDP 301/501 strip white-pink white-gray white-green white-yellow gray-brown pink-brown terminal block connection

201

Implementing

7.6 Connecting the variable speed controller signals

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of variable speed controller signals.

This section contains the following topics:

Topic

Signal labeling

Connection using the TELEFAST pre-wiring system

Correspondence between TELEFAST terminals and HE10 connector

Page

203

205

206

202

Implementing

Signal labeling

General The TSX CAY modules implement basic management of the signals necessary for correct operation of the variable speed controllers. There is only one connector, regardless of the number of TSX CAY module channels.

Illustration:

COM0 1

3 nc

VALVAR1

COM2

7 nc

VALVAR3

9 10 nc

11 12

13 14 OK_VAR0

OK_VAR2 nc

15 16

17 18

19 20

VALVAR0

COM1 nc

VALVAR2

COM3 nc

OK_VAR1

Variable control inputs

OK_VAR3

0 V

24 V shared

I/O supply auxiliary

COMx – VALVARx: potential free contact to validate variable speed controller

OK_VARx: variable speed controller input check

24 V – 0 V sensor supply

Note: Each channel uses a potential free closing contact.

203

Implementing

Principle for connecting the variable speed controller I/O associated with channel 0

Illustration:

HE10 connector

To connect this HE10 connector, use the discrete ABE-7H16R20 TELEFAST wiring accessories and the TSX CDP 303 or TSX CDP 503 cable.

204

Connection using the TELEFAST pre-wiring system

Diagram of the principle

This diagram illustrates the principles for connection:

+ + - -

24 VDC supply

Implementing

(*)

1 P4 0 P4

100 200 201 101 112 301

24 V

REFEN

DROK

GND24

24 V

REFEN

DROK

GND24

103 203 204 104 113 303

To connect directly, use the TSX CDP 301 or 501 strip (See Connection using TSX

CDP 301 or 501 strips, p. 199).

(*) Strap between 1 and 2: terminals 200 to 215 are +24 VDC.

205

Implementing

Correspondence between TELEFAST terminals and HE10 connector

General This table shows the correspondence between TELEFAST terminals and the module’s HE10 connector:

Kind of signal

113

114

115

+ 24 VDC

- 0 VDC

+ 24 VDC

- 0 VDC

200...215

109

110

111

112

105

106

107

108

TELEFAST screw terminal block

(Terminal No.)

100

101

102

103

104

HE10 20-pin connector

(Pin No.)

300...315

COM0

VALR0 nc

COM1

VALR1 nv

COM2 closed contact = variable speed controller confirmation

VALR2 nc

COM3

VALR3 nc

OK_VAR0

OK_VAR1

OK_VAR2

VARiable OK = voltage presence of the encoder supply

OK_VAR3

Auxiliary input sensor supply

Terminals 200 to 215 at +24 VDC

Terminals 200 to 215 at –0 VDC

Connecting shared sensors to: l l

+24 VDC if terminals 1 and 2 are connected,

- 0 VDC if terminals 3 and 4 are connected

On the optional ABE-7BV20 bar, the terminals that can be used as a shared sensor must be connected by a wire to the shared voltage.

(1) nc = not connected.

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Implementing

7.7 Electrical characteristics of modules

At a Glance

Subject of this section

What's in this

Section?

This Section introduces the different characteristics of the TSX CAY axis command modules.

This section contains the following topics:

Topic

General characteristics

Characteristics of the analog outputs

Characteristics of the counting inputs

Characteristics of auxiliary inputs

Characteristics of the Q0 reflex outputs

Monitoring sensor/pre-sensor voltage

Characteristics of the variable speed controller inputs

Characteristics of the relay outputs

Page

207

Implementing

General characteristics

Table of characteristics

This table shows the general characteristics of TSX CAY modules:

Maximum frequency of counting: absolute SSI encoder: transmission CLK frequency incremental encoder

200 kHz

Current used on internal 5 V

(ventilator in operation)

Module

CAY 2•

CAY 4•/33

500 kHz x 1

250 kHz x 4

Typical

1.1 A

1.5 A

Current used on the 24V sensor/ pre-sensor, outputs OFF

Current consumed by the module on the 10/30

V encoder at 24V (1)

CAY 2•

CAY 4•/33

Power dissipated in the module

CAY 2•

CAY 4•/33

Insulation resistance

Dielectric rigidity with ground connection or 0 V logical PLC

15 mA

30 mA

11 mA

22 mA

CAY 2•

CAY 4•/33

7.2 W (2)

10 W (2)

> 10 M

Ω

under 500 VDC

1000 Veff 50/60 Hz per min

Operating temperature

Storage temperature

Hygrometry (without condensation)

Operating altitude

0 to 60 °C

-25 °C to 70 °C

5% to 95%

< 2000 m

Max.

1.4 A

1.8 A

18 mA

36 mA

20 mA

40 mA

11.5 W (3)

17 W (3)

Note (1): absolute encoder and supply used exclusively in 24V.

Note (2): normal conditions of use: one active auxiliary input per channel

(under 24V).

Note (3): "worst" case and extreme conditions: all auxiliary inputs active

(under 30 V).

This module has a mini internal ventilator, which enables good working order in all temperatures. The ventilator is started up when necessary by the module’s internal temperature sensor (triggered at an external temp. of 45 °C).

It is possible to use external ventilation blocks (TSX FAN••), if the conditions around the module surpass the above parameters.

208

Implementing

Characteristics of the analog outputs

Table of characteristics

This table shows the characteristics of the analog inputs:

Parameters

Range

Real dynamic

Resolution

LSB value

Max. current supplied by an output

Value

+/- 10,24

13 bits + signs

1,25

1,5 fallback value

Monotony

Differential linearity

Accuracy max +/- 1

100

+ /- 2

0,5

Dielectric rigidity between the channels and the protective ground

1000 VAC

Units

V m V m A

LSB

% P.E.

Each output is protected against short circuits or overloads. In case of error, a signal is sent to the CPU using a status word. A short circuit of these outputs is not harmful to the module.

There is no check for an absent connector on the analog output.

209

Implementing

Characteristics of the counting inputs

Diagram Example of input A:

200 Ω

10 nF

190 Ω line check input A

Characteristics This table shows the characteristics of the counting inputs:

Electrical characteristics

Nominal voltage

Voltage limit

Nominal current

Input impedance (under 5 V) Re

Voltage for "On" state Uon

Current at "On" state

Voltage for "Off" state

Ion

Uoff

Current at "Off" state

Encoder/sensor voltage feedback check

Symbol

One

Ioff

Presence check

Value

+/- 5

+/- 5,5

+/- 18

270

>= +2,4

> +3,7

<1,2

Units

V mA

Ohms

V mA

210

Implementing

Compatibility of

A, B, Z inputs

RS 422 / RS 485 line transmitter outputs, 7 mA current loop Differential line monitor on each input:

220

Ω line check

Outputs complemented by 5 V totem pole supply. Differential line monitor on each input:

220

Ω line check

211

Implementing

Characteristics of the return

+supply encoder inputs

Illustration:

+ return input supply encoder

0 V

Table of characteristics:

Characteristics

Voltage for ON state (OK)

Voltage limits

Input current (2.5 < Uok < 30)

Symbol

Uok

Umax

Imax

Value

> 2,5

Units

V mA

As long as the input is active, the presence of the encoder is detected.

212

Characteristics of auxiliary inputs

Illustration The inputs use 24 V from a supply provided via the connector.

Diagram:

24V sensors/pre-actuators

Monitoring: voltage

0 V sensor/pre-actuators

Implementing

213

Implementing

Characteristics Table of characteristics for auxiliary inputs:

Electrical characteristics

Nominal voltage

Voltage limits (1)

(ripple included)

Nominal current

Input impedance (at Unom)

Voltage for "On" state

Current at Uon (11 V)

Symbol

Utime (*)

Uon

Ion

Value

19 to 30

>=11

Unit

Voltage for "Off" state

Current at "Off" state

Uoff

Ioff

Immunity Off -->On (for I0, I2 and I3)

(for I1)

EVT input (on G07) ton 0.1 to 0.2

1 to 4 incremental encoder: 1

µ s absolute encoder:

≤

400

µ s

Dielectric rigidity with the ground connection 1500 Veff 50 / 60 Hz for 1 mn

IEC compatibility with sensors

2-/3-wire proximity sensor compatibility

Type of input

Logic type type 2 all proximity sensors function at 24 VDC current ducts

Positive (sink) mA k

Ω

V mA

V mA ms ms

(*) Utime: maximum permitted voltage for 1 hour in every 24 hours.

214

Implementing

Characteristics of the Q0 reflex outputs

General

Illustration

Each positioning channel has an output controlled by the processor and which allows the integrated command from an ordered axis function to be performed.

For example, a brake command between two shifts, safety etc. This output is static, the shared load is at 0 V of the sensor/pre-sensor voltage.

The output is protected against overloads and short circuits and in case of fault, information is made available to the processor about it.

Reflex output:

Supply check sensors /

pre-actuators command

Fault monitoring short-circuit

24 V

215

Implementing

Characteristics Table of characteristics:

Electrical characteristics

Nominal voltage

Voltage limits max for 1 hour in 24 hours (Utime)*

Nominal current

Max voltage fall "On"

Leakage current

Max current to 30 V and to 34 V

Communication time

Dielectric rigidity with the ground connection

Compatibility with direct current inputs

Value

19 to 30

Units

500

< 1 mA

< 0,3 mA

625

< 500 mA

µ s

1500 Veff 50/60 Hz per min

All positive logic inputs whose input resistance is less than 15 k

Ω

Yes

One signaling bit per channel

One bit per channel in write mode via program

IEC 1131 compatibility

Monitoring short-circuits of each channel

Reset l l via application program automatic

Protection against overloads and short-circuits

Protection against overvoltage of the channels

Protection against polarity inversions

Power of a lamp with filament

Using current limiter and thermal circuit breaker (0.7A< id < 2 A)

Zener (breakdown) between outputs and +24V

Using a reverse diode on the supply

10 W (max)

(*) Utime is the maximum voltage applicable to the module for 1 hour in a 24 hour period of operation.

216

Implementing

Monitoring sensor/pre-sensor voltage

General The supply for the actuators / pre-actuators is monitored by the module to signal to the processor any malfunction, which could lead to incorrect working order.

Table of characteristics:

Electrical characteristics

Voltage for OK state

Voltage for faulty state

Immunity OK --> Error

Immunity error --> OK

Inclusion of error

Inclusion of non-error

Symbol

Uok

Udef

Im.off

Im.on

Toff

Ton

Value

> 18

< 14

> 1

< 10

Units

V ms ms ms ms

217

Implementing

Characteristics of the variable speed controller inputs

General The auxiliary inputs of the variable speed controller are supplied by the same supply as the auxiliary input/outputs. This is not monitored by the module, but any loss in voltage less than 5 V on a CTRL_VAR input can signal to the processor a fault with the variable speed controller.

Illustration:

0V Speed drive

218

Table of characteristics

Implementing

Table of electrical characteristics:

Electrical characteristics

Nominal voltage

Voltage limits (1)

(ripple included)

Nominal current

Input impedance (at Un)

Voltage for "OK" state

Current at Uon (11 V)

Voltage for "Error" state

Current at "Error" state

Immunity OK --> Error

Immunity at Error --> OK

Dielectric rigidity with the ground connection

IEC 1131 compatibility with sensors

Logic type

Symbol

One

Utime (*)

Value

19 to 30

8 In

Uon

Ion

Uoff

Ioff toff ton

≥

> 3,5

< 5

< 1,5

1 to 4

1500 Veff 50/60 Hz per min

Type 1

Positive (sink)

(*) Utime: maximum permitted voltage for 1 hour in every 24 hour period.

V mA ms ms

Units

V mA k

Ω

219

Implementing

Characteristics of the relay outputs

Illustration Each channel has a relay output.

Table of characteristics

This table describes the electrical characteristics:

Electrical characteristics

Direct voltage used

Switched current permitted in direct 30 V on resistive load

Minimum permitted load

Switching time

Dielectric rigidity: l between contacts and between channels l between contacts and ground connection

Value

5 to 30

200

1V/1mA

< 5

300 VAC per min

1000 VAC per min

Units

V mA ms

220

Appendices

Compatibility of the absolute encoders with the TSX CAY modules

General All absolute SSI encoders, 16 ≤ Number of data bits ≤ 25, Gray or binary code are compatible with the TSX CAY modules. For example: l IVO trademark l GM 400 0 10 11 01 l

24 Volts, Gray code, 0 header bits, 25 data bits, 0 status bits, without parity,

GM 401 1 30 R20 00

24 Volts, Gray code, 0 header bits, 25 data bits, 1 status bit, with even parity.

l l

Hengstler trademark l RA58-M/1212

24 Volts, Gray code, 0 header bits, 24 data bits, 1 status bit, without parity.

Stegmann trademark l AG 661 01

24 Volts, Gray code, 0 header bits, 25 data bits, 0 status bits, without parity.

l IDEACOD trademark l SHM506S 428R / 4096 / 8192 / 26

11-30 Volts, Gray code, 0 header bits, 25 data bits, 0 status bits, without parity,

221

Appendices

222

Step by step axis command

III

At a Glance

Subject of this part

What's in this

Part?

This Part deals with the implementation of step by step axis commands.

This part contains the following chapters:

Chapter

Chapter Name

Introduction to step by step axis command

Installation

Appendix

Page

225

231

265

223

Step by step axis command

224

Introduction to step by step axis command

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter introduces the step by step axis command.

This chapter contains the following topics:

Topic

General

Physical description

Standard functions

Page

226

228

229

225

Introduction

General

Step by step axis command offer

The TSX CFY 11/21 step by step axis command for Premium PLCs is offered to satisfy the demands of the machine manufacturers.

It is designed for machines, which require a step by step movement command by a motor linked with a sequential command by a programmable PLC.

Illustration:

FIP translator motor

226

At a Glance

Introduction

Two modules are available: l TSX CFY 11 module: an axis with a command output with one translator, l TSX CFY 21 module: two axes with two command outputs with two translators.

Illustration:

227

Introduction

Physical description

Description of step-by-step axis command modules.

TSX CFY 11 module:

Translator axis 0

I/O Discrete check translator axis 0

TSX CFY 21:

Translator axis 0

Translator axis 1

I/O Discrete translator check axis 0 and 1

228

Introduction

Standard functions

Illustration Summary of step-by-step axis command module:

Enable check

Monitoring of commands

Modes

Generator of pulses

Parameters for operation

Status

Cams and stops

Translator enable

Boost

+ pulses

- pulses or direction

Translator check

Loss of step

Loss of step check reactivation

Brake

Emergency stop

External stop

End limit stop -

End limit stop + reference point cam

External event

229

Introduction

Features of

TSX CFY 11/21 step-by-step axis command modules l l l l l l

Each axis of TSX CFM 11/21 axis command modules has: l inputs l l l a translator check input, an control input for loss of step, l l a + end limit input, l l a - end limit input, a reference point cam input, an event input, l an emergency stop input, l an external stop input, outputs brake output, pulse+ output, pulse - output or direction, loss of step control reactivation output, boost output, translator enable output.

230

Installation

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter deals with the installation of step-by-step axis command modules.

This chapter contains the following sections:

Section

10.1

10.2

10.3

10.4

Topic

General

Connection of translator signals

Connecting sensors/pre-actuators and supply modules

Electrical characteristics of modules

Page

231

Installation

232

Installation

10.1 General

At a Glance

Subject of this section

What's in this

Section?

This Section introduces general points for installing TSX CFY modules.

This section contains the following topics:

Topic

Necessary basic configuration

Installation procedure

General precautions for wiring

Page

234

235

236

233

Installation

Necessary basic configuration

Introduction

Maximum number of

TSX CFY • 1 modules per station

Step-by-step axis command modules can be installed in any slot of a TSX RKY•• rack. The rack power supply must be chosen according to the number of modules installed.

l l

Each step-by-step command module supports:

1 application-specific channel for TSX CFY 11 module,

2 application-specific channels for TSX CFY 21 module.

Since the maximum number of application-specific channels managed by a PLC station depends of the type of processor installed, the maximum number of l l

TSX CFY •1 modules in a PLC station will therefore depend on: the type of processor installed, the number of application-specific channels already used other than step-by-step command application-specific channels.

You should therefore make a global report at PLC station level to find out the number of application-specific channels already in use and thus define the number of

TSX CFY •1 modules which can be used.

Reminder of number of application-specific channels managed by each type of processor:

Processors

TSX P57 103

TSX P57 153

TSX P57 203 / PCX 57 203 / TSX P57 2•23

TSX P 57 253

TSX P 57 2623 / TSX P 57 2823

TSX P 57 303

TSX P57 353 / PCX 57 353 / TSX P57 3623

TSX P57 453 / TSX P57 4823

Number of "application-specific" channels managed

234

Installation

Installation procedure

General The module can be installed or removed without cutting the rack power supply, to ensure that a device is available.

CAUTION

Connection and disconnection of connectors

It is not recommended that you connect or disconnect the connectors with the translator power supplies, as some translators cannot cope with this action. The auxiliary input/output connector can be disconnected while switched on without damaging the module.

However, for safety reasons it is recommended that you turn off the auxiliary power supply before any type of disconnection.

Failure to follow this precaution can result in injury or equipment damage.

The module fixing screws and connectors must be correctly screwed in place in order to guarantee effective resistance to electrostatic and electromagnetic interference.

235

Installation

General precautions for wiring

General The power supply to sensors and actuators must be protected against overload or overvoltage by fast-blow fuses.

l l l when wiring use wires of sufficient size to avoid on-line voltage falls and overheating, keep sensor and actuator cables away from any source of radiation resulting from high-power electric circuit switching, all cables connecting the translators must be shielded, the shielding must be good quality and connected to the protective ground both for the module and the translator. Continuity must be ensured throughout connections. Do not transmit any other signals in the cable than those for the translators.

For reasons of performance the auxiliary inputs of the module have a short response time. You must therefore make sure that there is enough self-sufficient supply to these inputs to ensure the module continues to operate correctly in the event of a short power break. It is recommended that you use a regulated supply to ensure more reliable response times from the actuators and sensors. The 0 V supply must be connected to the protective ground nearest to the supply module output.

236

Installation

10.2 Connection of translator signals

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of translator signals.

This section contains the following topics:

Topic

Signal labeling

Connection to a translator with RS 422/485 interface

Connecting to a translator with NPN open collector interface

Page

238

240

241

237

Installation

Signal labeling

Diagram of the principle

This diagram illustrates the principles for labeling:

+ pulses output

- pulses output

(or direction)

Boost output

Enable output translator

Loss of step check

reactivation output

Translator check input

Loss of step check input insulated 0 V insulated 5 V nc: not connected

238

Description

Installation

Each module output signal is RS 485, for each output there is therefore a direct signal (+) and its complement (-). The outputs are TTL type current extraction compatible. The 5 V insulated voltage is only available, if necessary, to supply translator input and output. The 0 V is common to inputs and outputs. 5 V must only be used with translators with open collector outputs and TTL type inputs

(5 V insulated not provided by the translator).

Illustration:

+ output driver

RS 485

- output input

The proposed type of connection is direct wiring by soldering onto the connector: the

TSX CAP S15 (See

Overview of the TSX TAP S15•• wiring accessories, p. 134) kit

comprising a SUB-D connector and its protective cover.

239

Installation

Connection to a translator with RS 422/485 interface

Diagram of the principle

It is recommended that you use a shielded cable containing 7 twisted pairs.

The + and – wires of each module output signal must be connected in the same pair.

This diagram illustrates the principle of connection:

7 NC

0V 8

5V 15 NC

+ pulses

- pulses (or direction)

Boost,

Translator enable

Reactivation of loss of step check

Translator check

Loss of step check

TRANSLATOR

RS 422/485 input compatible

RS 422/485 outputs

240

Installation

Connecting to a translator with NPN open collector interface

Diagram of the principle

Only one wire is used per input/output signal. If the translator does not provide 5 V insulated voltage do not forget to supply the interface from the insulated 5 V provided by the module.

This diagram illustrates the principle of connection:

0V 8

5V 15

+ pulses

- pulses (or direction)

Boost,

Translator enable

Reactivation of loss of step check

Translator check

Loss of step check

TRANSLATOR

TTL/5 V “source” compatible inputs

NPN open collector outputs

241

Installation

10.3 Connecting sensors/pre-actuators and supply modules

At a Glance

Subject of this section

What's in this

Section?

This Section deals with the connection of sensors/pre-actuators and supply modules.

This section contains the following topics:

Topic

Signal labeling

Connections

Connecting auxiliary inputs and outputs to processor.

Principle of connecting I/O channel 0

Connection using a TSX CDP 301/501 pre-wired strand

Connection with TELEFAST pre-wiring system

Availability of signals on TELEFAST

Correspondence between TELEFAST terminals and HE10 connector

Wiring precautions

Page

242

Installation

Signal labeling

Diagram of the principle

This diagram illustrates the principles for labeling signals:

I0 reference point cam

1 2 emergency stop 11

I3 event

I4 external stop channel 0 input

I5 limit-

+I2 end limit

I0 reference point cam emergency stop 11

+I2 end limit

I3 event

I4 external stop channel 1 input

I5 limit-

Q0 brake

16 channel output 0 channel output 1

24V supply sensors/pre-actuators

17 18

19 20

0 V supply sensors/pre-actuators

The 0 V of sensors/pre-actuators is connected in the module to the protective ground by an R/C network with the value: R = 100M

Ω

/ C = 4.7 nF.

243

Installation

Connections

General There are several possible options for connecting the sensors/pre-actuators of the

TSX CFY 11 / 21 module. They can be connected directly by the TSX

CDP 301 / 501 (See

Connection using TSX CDP 301 or 501 strips, p. 199) strip or

via the Discrete TELEFAST pre-wiring system.

244

Installation

Connecting auxiliary inputs and outputs to processor.

General To ensure optimum operation, the event and reference point inputs have a weak immunity. It is recommended that you use contacts without bounce (proximity sensor for example).

245

Installation

Principle of connecting I/O channel 0

Diagram of the principle

This diagram illustrates the principles for connecting I/I channel 0:

TSX CFY 21 event reference point cam external stop emergency stop limitlimit+ idem channel 0 electro brake channel 0

Supply for sensors and pre-actuators

246

Description

Installation

The emergency stop or end limit switch contacts are open.

End limit switch contacts are not contacts which have to be wired in series with the emergency input. End limit switch contacts are used to command movement stop with deceleration. The end limit switch (ELS+) stops movement in the +direction, the end limit switch (ELS-) stops movement in the- direction. It is therefore important to positions them at the correct end of the axis (see diagram below).

Illustration: on-limit on-limit emergency stop

ELRP moving

EVT EL+

247

Installation

Connection using a TSX CDP 301/501 pre-wired strand

General Connection using a pre-wired strand enables direct contact to the actuators, preactuators or any terminal system. This strand comprises 20 gage 22 wires

(0.34 mm

) with a connector at one end and free wires at the other end, labeled using a color code.

248

Illustration This diagram shows the color code:

TSX CFY 21 cable: length:

TSX CDP 301 (3 m)

TSX CDP 501 (5 m)

Installation white brown green yellow gray pink blue red black violet gray-pink red-blue white-green brown-green white-yellow yellow-brown white-gray gray-brown white-pink pink-brown reference point cam event emergency stop external stop limit+ limitreference point cam event emergency stop external stop limit+ limitbrake Q0 channel 0 nc brake Q0 channel 1 nc

24 V

0 V

24 V

0 V channel 0 channel 1

249

Installation

Connection with TELEFAST pre-wiring system

Diagram of the principle

This connection is made using a TELEFAST 2 base: ABE-7H16R20.

TSX CDP 053 / 503

24 VDC sensors/pre-actuators supply

+ + - -

ABE-7H16R20

Example of wiring:

IO I1 I2 I3 I4 I5 Q0 IO I1 I2 I3 I4 I5 Q0

200

100

202

102

204

104

201

101

203

103

205

105 112

312

206

106

208

108

210

110

207

107

209

109

211

111 114

314

200

100

202

102

204

+ +

104

201

101

203

103

205

105 112

312

206

106

208

108

210

110

207

107

209

109

211

111 114

314

NO NC NC NO NO NC NO NC NC NO NO NC

200

100

202

102

204

+ +

104

201

101

203

103

205

105 112

312

206

106

208

108

210

110

207

107

209

109

211

111 114

314

NO NC NC NO NO NC NO NC NC NO NO NC

NO: normally open,

NC: normally conductor.

250

Availability of signals on TELEFAST

Illustration This diagram shows the availability of signals on TELEFAST:

Installation

(1) At the ABE-7H16R20 base, the position of the jumper wire determines the polarity of all terminals from 200 to 215: l l jumper wire in position 1 or 2: terminals 200 to 215 have + polarity, jumper wire in position 3 or 4: terminals 200 to 215 have - polarity,

(2) At the ABE-7H16R20 base, it is possible to add an optional ABE-7BV20 strip to create a second shared sensor (+ or - according to user’s choice).

251

Installation

Correspondence between TELEFAST terminals and HE10 connector

General This table shows the correspondence between TELEFAST terminals and the module’s HE10 connector:

Nature of signal

112

113

114

115

+ 24 VDC

- 0 VDC

+ 24 VDC

- 0 VDC

200...215

104

105

106

107

108

109

110

111

TELEFAST screw terminal block

(Terminal No.)

100

101

102

103

300...315

HE10 20-pin connector

(Pin No.)

I0 cam reference point channel 0

I3 event

I1 emergency stop

I4 external stop

I2 limit

I5 limit

I0 cam reference point channel 1

I3 event

I1 emergency stop

I4 external stop

I2 limit+

I5 limit-

Q0 brake output nc

Q0 brake output nc (1) channel 0 channel 1

Auxiliary input sensor supply

Terminals 200 to 215 at +24 VDC

Terminals 200 to 215 at –0 VDC

Connecting shared sensors to: l l

+24 VDC if terminals 1 and 2 are connected,

- 0 VDC if terminals 3 and 4 are connected

On the optional ABE-7BV20 bar, the terminals that can be used as a shared sensor must be connected by a wire to the shared voltage.

(1) nc = not connected

For a TSX CFY 11 module, the signals corresponding to the channel are not connected.

252

Installation

Wiring precautions

General To ensure the best performance, inputs I0 to I5 are rapid inputs. If the actuator is a dry contact, the inputs must be connected by a twisted pair, or by a shielded cable if the sensor is a two or three-wire proximity detector.

The module includes as standard basic protection against short circuits or voltage inversions. However, the module cannot remain operational for long with an error.

You must therefore ensure that the fuses in series with the supply carry out their protective function. These are 1A maximum fast-blow fuses, the supply energy must be sufficient to ensure their fusion.

Important note: wiring of Q0 static outputs

The actuator connected to the Q0 brake output has its shared pin connected to supply 0 V. If for any reason there is a 0 V outage of the output amplifier supply

(e.g. poor contact or accidental unplugging), when the 0 V of the actuators remains connected to the 0 V supply, there may be enough mA output current from the amplifier to keep low-power actuators triggered.

Illustration:

+ + - -

IO I1 I2 Q0 IO I1 I2 Q0

204

104

205

105

206

106 112

312

208

108

209

109

210

110 114

314

RI RI

253

Installation

Connection via

TELEFAST

This kind of connection is the most guaranteed, on the condition that the shared actuators are connected to the 200 to 215 shared points strip (jumper wire in position

1-2). In this case there can be no outage of the shared module without an outage of the shared actuators.

254

Installation

Connection using a TSX

CDP 301 / 501 pre-wired strand

This kind of connection must be carried out with the greatest care and attention. It is recommended that you take special care in wiring this cable, for example using the cable ferules on screw terminals. It may be necessary to double the connections in order to ensure permanent contacts. When the actuator supply is a long distance away from the modules and close to the shared actuators, there may be an accidental break of the link between the latter and the 0 V terminal of the module(s).

Illustration:

TSX CFY 11/21

Supplying actuators

Critical wire

If there is a break of the supply section between A and B, there is a risk that the RL actuators may not remain operational. You must, if possible, double connections of

0 V supply to the modules.

Connection using a TSX CDP 301 / 501 pre-wired strand:

TSX CFY 11/21

HE10

17 white-pink white-gray

19 white-green

15 white-yellow

24 V

0 V

0VDC

20 gray-brown pink-brown

0VDC user connection terminal block

255

Installation

10.4 Electrical characteristics of modules

At a Glance

Subject of this section

What's in this

Section?

This Section introduces the different electrical characteristics of TSX CFY modules.

This section contains the following topics:

Topic

General characteristics

Characteristics of translator inputs (SUB-D connector)

Characteristics of translator outputs (SUB-D connector)

Characteristics of auxiliary inputs (HE10 connector)

Characteristics of Q0 brake output

Page

256

General characteristics

Table of characteristics

This table introduces the general characteristics of TSX CFY modules:

Maximum frequency of pulses

Current consumed on internal 5 V

Current consumed by the module on sensor/pre-actuator 24V with no sensor/ pre-actuator current

Power dissipated in the module

Module

TSX CFY 11

TSX CFY 21

TSX CFY 11

TSX CFY 21

187.316 KHz

Value

510 mA

650 mA

50 mA

100 mA

Insulation resistance

Dielectric rigidity between I/O "translator" and protective ground or PLC logic

Operating temperature

Storage temperature

Hygrometry (without condensation)

Operating altitude

TSX CFY 11

TSX CFY 21

3.8 W

5.6 W

> 10 M

Ω

under 500 VDC

1000 Veff 50 / 60 Hz for 1 mn

0 to 60 °C

-25 °C to 70 °C

5% to 95%

< 2000 m

Installation

257

Installation

Characteristics of translator inputs (SUB-D connector)

Diagram These inputs have positive logic current extraction:

Characteristics The following table shows the characteristics of translator inputs:

Characteristics

Nominal current

(Ue = 0 V)

Voltage for ON state

Voltage for OFF state

Immunity of loss of step input

Immunity of translator error input

Symbol

Uon

Uoff

Value

4,5

3,6

15 to 30

3 to 10

Unit mA

µ s ms

258

Installation

Characteristics of translator outputs (SUB-D connector)

Table of characteristics

These outputs are insulated RS 422/485. There are two complemented outputs per signal.

Characteristics

Differential voltage output on R load

≤

100

Ω

Short-circuit current

Permitted shared mode voltage

Permitted differential voltage

Values

+/- 2

< 150

≤

Units

V mA

259

Installation

Characteristics of auxiliary inputs (HE10 connector)

Illustration Diagram:

260

Installation

Characteristics Table of characteristics for auxiliary inputs:

Electrical characteristics

Nominal voltage

Nominal voltage limits

(ripple included)

Nominal current

Input impedance (at Unom)

Voltage for "On" state

Current at Uon (11 V)

Voltage for "Off" state

Current at "Off" state

Input immunity:

Cam reference point input and event

Other inputs

IEC 1131 compatibility with sensors

Compatibility with 2 and 3-wire sensors

Type of input

Logic type

Pre-actuator voltage check

Time of supply detection

Symbol

Utime (1)

Uon

Ion

Uoff

Ioff

3,4

≥

Value

19 to 30

Unit

V mA k

Ω

V mA

V mA supply threshold OK supply threshold error supply OK supply error ton/toff (2) ton/toff

< 250

3 to 10

µ s ms type 2 all proximity sensors supplied at 24 VDC current ducts

Positive (sink)

> 18

< 14

< 30

> 1

V ms

(1) Utime: maximum permitted voltage for 1 hour in every 24 hours.

(2) Inputs: reference point cam and events are fast inputs (response time < 250 µ s) compliant with maximum frequency of 187.316 KHz of translator command outputs.

261

Installation

Characteristics of Q0 brake output

Illustration Brake output:

Supply check sensors / pre-actuators

Fault monitoring short-circuit command

24V

262

Characteristics

Installation

Table of characteristics:

Electrical characteristics

Nominal voltage

Voltage limits

Temporary voltage

Nominal current

Max voltage fall "On"

Leakage current at "OFF" state

Load impedance

Max current to 30 V and to 34 V

Communication time

Electro unload time

Max switching frequency

(on inductive load)

Compatibility with inductive inputs

Value

19 to 30

34 (1)

500

< 1 mA

< 0,3 mA

80<Zon<1500

Ω

625

< 250 mA

µ s

< L/R s

F<0.6 / (LI

)

Unit

IEC 1131 compatibility

Protection from overloads and short-circuits

Monitoring short-circuits of each channel

Reset l l via application program automatic

Protection against channel overvoltage

Any input whose Re is less than 15 k

Ω

and has positive logic

Yes by current limiter and circuit breaker thermal, signaling: 1 bit per channel

One bit per module

Protection against polarity inversions

Power of a filament lamp

Pre-actuator voltage check

Reaction time of voltage check

Zener (55 V) between outputs and

+24 V

Using a reverse diode on the supply

8 W

OK if supply >

18 (ascending) not OK if supply

< 14

(decreasing)

NOK --> OK<30

OK --> NOK>1 ms ms

(1) maximum permitted voltage for 1 hour in every 24 hours of operation.

263

Installation

264

Appendix

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter is an appendix which deals with the compatibility of translators with

TSX CFY modules, and with the installation of these modules with Phytron translator.

This chapter contains the following topics:

Topic

Translators compatible with TSX CFY 11/21

Connection of Phytron translators with TSX CFY 11/21 modules

Page

266

267

265

Appendix

Translators compatible with TSX CFY 11/21

Phytron

Translator

Reference table:

Manufacturers

Phytron Elektronik

References

MSD MINI 172/140 (17 A: 140 V)

MSD MINI 172/70 (17 A: 70 V)

SP MINI 92/70 (9 A: 70 V)

SP MINI 72/70 (7 A: 70 V)

SP MINI 52/70 (5 A: 70 V)

Other translators Reference table:

Manufacturers

Others

References

All RS 422 / RS 485 translators: l RS 422 / RS 485 differential inputs or TTL/5

V "source" compatible inputs, l RS 422 / RS 485 differential outputs or NPN open collector outputs.

266

Appendix

Connection of Phytron translators with TSX CFY 11/21 modules

Connection diagrams

The TSX CXP 611 cable is designed to facilitate connection between TSX

CFY 11/21 modules and Phytron Elektronik range translators, MSD MINI series and

SP MINI:

TSX CFY 21 Phytron Translator

TSX CXP 611

(6 meter length)

TSX CFY 11/21 TSX CXP 611 cable

+ pulses

- pulses

+ Direction

- Direction

On + supply

On - supply

+ Enable

- Enable

Reactivate + default

Reactivate - default

Translator ready

Fault

Insulated 0 V

Translator

Phytron

267

Appendix

268

TSX CCY 1128 Cam module

At a Glance

Subject of this part

What's in this

Part?

This Part deals with the TSX CCY 1128 Cam module.

This part contains the following chapters:

Chapter

Chapter Name

Introduction to the TSX CCY 1128 electronic cam module

General instructions for installing the TSX CCY 1128 module

Connecting an incremental and absolute SSI encoder to the

TSX CCY 1128

Connecting the auxiliary inputs and track outputs of the

TSX CCY 1128

TSX CCY 1128 module displays

TSX CCY 1128 module electrical characteristics

Connecting an absolute encoder with parallel outputs to

TSX CCY 1128

Page

269

TSX CCY 1128 Cam module

270

Introduction to the TSX CCY 1128 electronic cam module

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter introduces the TSX CCY 1128 electronic cam module

This chapter contains the following topics:

Topic

Introduction to the TSX CCY 1128 in its environment

Physical introduction of the TSX CCY 1128

Electronic cam function of the TSX CCY 1128

TSX CCY 1128 compatibility with the installed base

Page

271

Introduction to the TSX CCY 1128

Introduction to the TSX CCY 1128 in its environment

Introduction

Operating principle

Installation diagram

The TSX CCY 1128 module is a standard application-specific module in the

Premium range, which integrates with the TSX RKY •• rack of a TSX/PMX/PCX 57

PLC station. It executes the "electronic cam" function for a rotational, alternative, cyclic or endless axis, managed by an incremental or absolute type encoder.

The module manages up to 128 cams independently, which can be distributed to a maximum of 32 tracks to which up to 24 physical and 8 logical outputs can be assigned. When the PLC processor has transmitted the configuration and calibration information, the module, independently of the PLC cycle, processes the cam program and controls the track outputs. The module’s various functions are described in the application-specific "electronic cam" manual –

Reference 35001381.

The diagram below represents a basic configuration of an installation

Example: TSX 57 PLC station

Machine

Command elements

Programming and adjustment terminal equipped with PL7

Junior/Pro software

TSX CCY 1128

Encoder signals

Auxiliary inputs

Encoder

Sensors

Track outputs

Actuators

272

Introduction to the TSX CCY 1128

Physical introduction of the TSX CCY 1128

Introduction

Appearance of the module

The input and output interface connectors for the machine are located on the front panel of the module. The connector for the X bus is situated on the back. All of the processor’s data and command signals travel via this bus.

The diagram below represents the TSX CCY 1128 module and its various elements

273

Introduction to the TSX CCY 1128

Elements and their function

Number Elements

1 Screw

Module casing

Display block comprising 4

LEDs:

• green LED RUN

• red LED ERR

• red LED I/O

• green LED CH0

15 pin SUB D connector

HE 10 connector

Functions

Ensures that the module is properly fixed to the

TSX RKY •• rack

Ensures the following functions:

• support and protection of the electronic boards,

• locking of the module in its slot,

• support of the connectors.

Displays state and errors of the module as well as the channel diagnostics.

Indicates the operating mode of the module,

Indicates an internal module error,

Indicates an external module error or an application fault,

Allows channel diagnostics.

(The various states of the LEDs and their meanings are described in Chapter 6).

Allows connection to the encoder.

Allows connection to group 0 and 1 track outputs

Allows connection to group 2 and 3 track outputs

Allows connection to auxiliary inputs and encoder supply.

274

Introduction to the TSX CCY 1128

Electronic cam function of the TSX CCY 1128

Introduction

Illustration

The electronic cam function controls the module’s outputs according to the position l l l l of the encoder installed on the machine. Several encoder types can be used: incremental encoder with RS 422/ RS 485 line transmitter outputs, incremental encoder with Totem Pole outputs, absolute SSI encoder with series outputs, absolute encoder with parallel outputs. The use of this encoder requires a

TELEFAST ABE-7CPA11 interface, which converts parallel output signals into series output signals.

The diagram below represents the various types of encoder, which can be connected to the module.

Incremental encoder

RS 422/485 or Totem Pole

Absolute encoder with SSI serial connection

TELEFAST ABE-7CPA11

Absolute encoder with parallel outputs

275

Introduction to the TSX CCY 1128

TSX CCY 1128 compatibility with the installed base

Hardware compatibility

Software compatibility

In order to receive the TSX CCY 1128 module, the PLC station must have a processor of software version SV 3.3 or above at its disposal.

To develop an application that uses the TSX CCY 1128, the PL7 Junior/Pro software must be of version SV 3.4 or above

276

General instructions for installing the TSX CCY 1128 module

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the general instructions for installing the TSX CCY 1128 electronic cam module.

This chapter contains the following topics:

Topic

Installing the TSX CCY 1128 in a PLC station rack

Installing the TSX CCY 1128 in a PLC station

Number of application-specific channels managed by one PLC station

Installation precautions for the TSX CCY 1128

General wiring instructions

Selecting and protecting auxiliary power supplies

Choice of encoders for the TSX CCY 1128

Page

277

General instructions for installation

Installing the TSX CCY 1128 in a PLC station rack

Introduction

Illustration

The TSX CCY 1128 module can be installed into all the available slots of the

TSX RKY •• rack of a TSX 57/PMX 57/PCX 57 PLC station, with the exception of the slots taken up by the supply and processing modules.

The diagrams below show the procedure for installing a module from the Premium range onto the TSX RKY •• rack.

Procedure The table below describes the procedure:

Step

Action

Insert the pins at the back of the module into the centering holes located on the lower part of the rack.

Twist the module to bring it into contact with the support.

Fix the module onto the rack using the screw located on the upper part of the module. Maximum screw tightening: 2.0 N. m

278

General instructions for installation

Installing the TSX CCY 1128 in a PLC station

Introduction The TSX CCY 1128 module can be installed onto all PLC station racks: l TSX RKY•• extendable racks located on the main segment of bus X,

(the segment on which the rack supporting the processor is installed).

l TSX RKY•• extendable racks located on the remote segments of bus X.

Installation onto a rack belonging to the main segment of bus X

The diagram below represents the installation of the module onto a rack belonging to the main segment of bus X. The module can be installed onto the rack supporting the processor and onto all other racks present on bus X. The distance between the rack supporting the module and the rack supporting the processor must not exceed

100 meters.

Installing the module

Bus X < 100 m

TSX CCY 1128

Application specific module

Processor

279

General instructions for installation

Installing onto a rack belonging to a remote segment of bus X

The diagram below represents the installation of the module onto a rack belonging to the remote segments of bus X. The distance between the rack supporting the module and the rack supporting the processor must, under no circumstances, exceed 225 meters.

Installing the module

< 225 m

Remote location of Bus X via TSX REY 200

TSX CCY 1128

Application specific module

Processor

Remote location of Bus X via

TSX REY 200 module

< 225 m

Bus X <

100m

Processor

Remote Bus X segment

280

General instructions for installation

Number of application-specific channels managed by one PLC station

Definition of an applicationspecific channel

An application-specific module (TSX CTY• counting modules, TSX CAY• axis command modules, TSX CFY• step by step command modules, TSX YSP Y• weighing modules, TSX CCY 1128 electronic cam modules, etc.) uses a number of channels, varying from 1 to n according to the module type; these channels are called application-specific channels.

Reasons for counting the number of applicationspecific channels of a station

Number of applicationspecific channels managed by each type of processor l l

To determine: the power of the processor to be installed the maximum number of application-specific modules that can be installed in the station.

The table below shows the number of channels managed by each type of processor:

Type of processor

TSX P57 102 / TPMX P57 102 / TPCX 57 1012

TSX P57 202 / TPMX P57 202

TSX P57 252

TSX P57 302

TSX P57 352 / TPMX P57 352 / TPCX 57 3512

TSX P57 402

TSX P57 452 / TPMX P57 452

Number of application-specific channels managed

Number of applicationspecific channels for a

TSX CCY 1128 module

A TSX CCY 1128 module has one application-specific module at its disposal.

281

General instructions for installation

Installation precautions for the TSX CCY 1128

Installation

Installing and removing the module

In order to guarantee good working order, it is necessary to take certain precautions during its installation and removal, when plugging and unplugging the connectors on the front panel of the module, and when adjusting its fixing screws and the SUB D

15-pin connector.

The module can be installed or removed without cutting the supply to the rack. The design of the module allows this action to be carried out with the power on in order to ensure the availability of the device.

Plugging and unplugging the connectors on the front panel of the module

It is not recommended that you plug in or unplug the connectors located at the front panel of the module when the sensor/pre-sensor supply is switched on.

Reasons: l the encoders will not tolerate a simultaneous start-up or outage of the signals and supplies.

l The track outputs can become damaged if they are in state 1 and connected to an inductive supply

Adjusting the screws and locking the HE10 connectors in place

In order to ensure good electrical contact between the devices and by doing so create effective resistance to electrostatic and electromagnetic interference: l the fixing screws on the module and the SUB D 15-pin connector must be correctly screwed in.

l l l tightening on the module’s fixing screw: 2.0 N.m

tightening on the SUB D 15-pin connector’s fixing screw: 0.5 N.m

The HE10 connectors must be correctly locked.

282

General instructions for installation

General wiring instructions

Introduction In order to guarantee that the automatism operates correctly, it is necessary to respect some basic rules.

Section of wires used

Must be of sufficient size to avoid on-line voltage falls and overheating.

Cable path.

The encoder connector cables, the other sensors and the pre-actuators must be kept away from any source of radiation resulting from high-power electric circuit switches and which could cause malfunctions.

Encoder signal connector cables l l l

The module/encoder connector cables must adhere to the following rules:

They must be shielded using a high quality shielding, they must only carry related signals to the encoder, the cable shielding must be linked to the protective ground connection both at the l module and the encoder, the grounding must be continuous throughout the connection.

283

General instructions for installation

Selecting and protecting auxiliary power supplies

Introduction

Type of power supply

Encoders, sensors and pre-actuators associated with the module require auxiliary power supplies (5VDC and/or 24VDC).

Only use regulated power supplies to: l l ensure optimum reliable response time for sensors and pre-actuators, increase the reliability of devices by minimum heating of module I/O circuits.

These power supplies must be independent enough (> 10ms) to override micropower outages and ensure the module continues to run effectively.

Protecting power supplies

The power supplies for encoders, other sensors and pre-actuators MUST be protected from overloads and short-circuits by appropriately calibered fast-blow fuses.

Connection of the 0V supply to the protective ground:

The 0V supply must be connected to the protective ground nearest to the supply module output.

General rules for installing the encoder power supply module l l l this must be used only for supplying the encoder, it must be independent enough to override micro-power outages (> 10ms).

it must be placed as close as possible to the TSX CCY 1128 module to reduce circuit capacities to the maximum.

284

General instructions for installation

Choice of encoders for the TSX CCY 1128

Introduction The TSX CCY 1128 module inputs are able to receive signals from the following l l l encoders: incremental, absolute with SSI serial outputs, absolute with parallel outputs. This last type requires the use of a specific interface TELEFAST ABE-7CPA11.

The user can choose from these encoder types according to the requirements.

Encoder output interface

The table below summarizes the main characteristics of the output interface for the encoder types normally used.

Type of encoder

Supply voltage

Incremental 5 VDC

Absolute with SSI outputs

10...30 VDC

Absolute with parallel outputs

5 VDC or

10...30 VDC

Output voltage

Types of interface

5 VDC differential Outputs with line transmitters to

RS 422 standard, with 2 outputs per signal A+/A-, B+/B-, Z+/Z-

10...30 VDC Totem Pole outputs with one output per signal A, B, Z

5 VDC differential Output with line transmitters to RS

422 standard for the data signal

(Data SSI)

RS 422 compatible input for the clock signal (CLK SSI).

5 VDC or 10...30

VDC

Parallel outputs. Require the use of the Telefast ABE-7CPA11 interface to transform parallel output signals into serial signals.

Encoder supply The design of the module allows an encoder supply of: l 5 VDC l 24 VDC, standardized voltage in the 10…30 VDC format.

The choice of supply voltage is dependent on the encoder supply voltage.

285

General instructions for installation

5 VDC encoder supply

For encoders with a 5 VDC supply, voltage falls must be taken into account.

These are dependent upon: l l l the length of the cable between the module and the encoder (double length), the section of wire, the encoder consumption.

The acceptable voltage fall for the encoder is generally 10% of the nominal voltage.

The table below gives the on-line voltage fall, according to the section of the wire, for a 100 meter length of wire with a given encoder consumption.

Section of wire

0.22 mm = gauge 24

0.34 mm = gauge 22

0.5 mm

1 mm

Voltage fall for a 100 meter length of wire with an encoder consumption of:

50 mA

0.4 V

100 mA

150 mA

200 mA

0.25 V

0.17 V

0.09 V

0.5 V

0.34 V

0.17 V

0.51 V

0.24 V

0.34 V

CAUTION

Recommendation for a 5 VDC encoder supply voltage

It is dangerous to raise the supply voltage of the encoder to compensate for an on-line voltage fall. After a break in the supply, there is a risk of an overvoltage at the module inputs.

Failure to follow this precaution can result in injury or equipment damage.

24 VDC encoder supply

Encoders with a supply voltage of 24 VDC are recommended for the following reasons: l the supply source does not need to be completely accurate. As a general rule, these encoders use a supply format of 10…30 V.

l an on-line voltage fall is of little significance due to a substantial distance between the module and the encoder.

Ground connection continuity

In order to ensure correct operation during interference, it is vital: l to choose an encoder with a metal casing that is referenced to the protective ground of the connected device.

l that the ground connection is continuous between: l l l the encoder, the shielding of the connector cable, the module.

286

Connecting an incremental and absolute SSI encoder to the

TSX CCY 1128

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the procedure for connecting an incremental and absolute

SSI encoder to the TSX CCY 1128 electronic cam module.

This chapter contains the following topics:

Topic

Principles for connecting an encoder to a TSX CCY 1128

Connecting an incremental encoder with RS422 outputs to the TSX CCY 1128

Connecting an incremental encoder with Totem Pole outputs to the

TSX CCY 1128

Page

288

289

292

Connecting an absolute SSI encoder to the TSX CCY 1128

Connecting an encoder supply monitor to the TSX CCY 1128

Connecting the encoder supply to the TSX CCY 1128

TSX CAP S15 connection accessory

TSX TAP S1505/S1524 and TSX CCP S15• connection accessories

287

Connecting an incremental and absolute SSI encoder

Principles for connecting an encoder to a TSX CCY 1128

Connection interfaces

Illustration

The 15-pin SUB D connector, located on the front panel of the module, allows the connection of encoder and module. This connector carries: l l all signals travelling to or from the encoder, the encoder supply source, which is also connected: l either by a TELEFAST ABE-7H16R20 cable interface. l or directly, using a TSX CDP •01 prewired strand

The design of the module allows the encoder to be connected at either 5VDC or

10…30VDC.

The diagram below shows the principles for connecting an encoder to a TSX CCY

1128 module.

TSX CCY 1128 SUB D 15 pins connextor 5VCC ou 10..30VCC

Encoder power supply

Encode

Module/encoder connection system

(cables + connectors)

TSX CDP •01

Prewired cable

TSX CDP ••3

Cable

TELEFAST ABE-7H16R20

5VDC ou 10..30VDC

Encoder power supply

5VDC ou 10..30VDC

Encoder power supply

288

Connecting an incremental and absolute SSI encoder

Connecting an incremental encoder with RS422 outputs to the TSX CCY 1128

Pinouts of the module’s 15-pin

SUB D connector

The pinout configuration of the module’s 15-pin SUB D connector, for connection to an incremental encoder with RS 422 outputs, are as follows:

Diagram (front view)

Pin No.

Signal Designation

A+ 5V

A-

Z+ 5V

Encoder input, pulse A+ (5VDC)

Encoder input, pulse A-

Encoder input, zero latch pulse Z+ (5VDC)

Z-

Encoder input, zero latch pulse Z-

10…30 V Encoder supply output (+ 10…30VDC)

0 V Encoder supply output (- 0VDC)

B+

B-

EPSR

5 V

Encoder input, pulse B+ (5VDC)

Encoder input, pulse B-

Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.

Encoder supply output (+ 5VDC)

289

Connecting an incremental and absolute SSI encoder

Diagram showing the A, B and Z encoder inputs of the module

The diagram below shows an A, B or Z encoder input used with an incremental encoder equipped with: l l a high-level output with a line transmitter, a 5VDC output voltage to the RS 422 standard.

Note: Note: each A, B and Z input uses a differential line monitor.

Diagram of input A

This diagram shows the equivalent circuit diagram of input A.

The diagram is identical for inputs B and Z.

Connection process diagram

The diagram below describes the process of connecting a TSX CCY 1128 module to an incremental encoder with RS 422 outputs and a 5VDC supply.

TSX CCY 1128

Encoder

EPSR

+ 5 VDC

- 0 VDC

A+

A-

B+

B-

Z+

Z-

Return supply + supply + supply -

290

Recommendations

Connecting an incremental and absolute SSI encoder l l

When connecting, adhere to the following recommendations:

Connect each signal encoder A+/A-, B+/B-, Z+/Z-, using a twisted pair.

Connect each supply point using a twisted pair, in order to reduce the on-line voltage falls.

Connect both terminals of the cable shielding to the protective ground.

CAUTION

Recommendations on the pinout configuration of the encoder inputs/outputs

Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.

Failure to follow this precaution can result in injury or equipment damage.

291

Connecting an incremental and absolute SSI encoder

Connecting an incremental encoder with Totem Pole outputs to the

TSX CCY 1128

Pinout configuration of the module’s 15pin SUB D connector

The pinout configuration of the module’s 15-pin SUB D connector, for connection to an incremental encoder with Totem Pole outputs, is as follows:

Diagram

(front view)

Pin No.

Signal Designation

A-

Input to be connected to 0V encoder

B+ 24V Encoder input, pulse B+ (10…30VDC)

Z-

Input to be connected to 0V encoder

10…30 V Encoder supply output (+ 10…30VDC)

0 V Encoder supply output (- 0VDC)

A+ 24V Encoder input, pulse A+ (10…30VDC)

B-

Z+ 24V

EPSR

Input to be connected to 0V encoder

Encoder input, zero latch pulse Z+ (10…30VDC)

Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.

5 V

Encoder supply output (+ 5VDC)

292

Connecting an incremental and absolute SSI encoder

Diagram showing the A, B and Z encoder inputs of the module

The diagram below shows an A, B or Z encoder input used with an incremental encoder equipped with: l l a Totem Pole type high-level output, an output voltage of 10…30VDC.

Note: l differential assembly is not possible, the negative polarity of each input (A-, B- and Z-), must be linked to the 0V encoder and the positive inputs (A+, B+ and l

Z+) to encoder outputs A+, B+ and Z+.

No line monitoring.

Diagram of input A

This diagram shows the equivalent circuit diagram of input A.

The diagram is identical for inputs

B and Z.

293

Connecting an incremental and absolute SSI encoder

Connection process diagram for the encoder

The diagram below describes the process of connecting an incremental encoder with Totem Pole outputs, with a 10...30VDC supply.

TSX CCY 1128

EPSR

+ 10...30 VDC

- 0 VDC

A+

B+

Z+

Return supply + supply + supply -

Encoder

Recommendations l l l connect the positive encoder supply to pin 7 of the module’s 15-pin SUB D connector, connect the module’s EPSR input to the positive supply if the encoder does not have a positive supply feedback output. connect both terminals of the cable shielding to the protective ground.

CAUTION

Recommendations on the pinout configuration of the encoder inputs/outputs

Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.

Failure to follow this precaution can result in injury or equipment damage.

294

Connecting an incremental and absolute SSI encoder

Connecting an absolute SSI encoder to the TSX CCY 1128

Pinout configuration of the module’s

15-pin SUB D connector

The pinout configuration of the module’s 15-pin SUB D connector, for connection to an absolute SSI encoder, is as follows:

Diagram

(front view)

Pin No.

Signal Designation

positive

SSI data negative

SSI data

CLK +

Encoder input, positive SSI data (5VDC)

Encoder input, negative SSI data

Encoder output, positive SSI CLK (5VDC)

10…30 V Encoder supply output (+ 10…30VDC)

0 V Encoder supply output (- 0VDC)

EPSR

CLK -

5 V

Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.

Encoder output, negative SSI CLK

Encoder supply output (+ 5VDC)

295

Connecting an incremental and absolute SSI encoder

Diagram of the module’s SSI

Data encoder input

The diagram below shows the SSI Data encoder input used with an absolute SSI encoder equipped with: l l a high-level output with a line transmitter, a 5VDC output voltage to the RS 422/RS 485 standard.

Note: The SSI Data input uses a differential line monitor.

Diagram of input A

This diagram shows the equivalent circuit diagram of input A.

The diagram is identical for inputs B and Z.

Diagram showing the process for connecting an absolute SSI encoder

The diagram below describes the process for connecting an absolute SSI encoder with a serial link, a 10…30VDC supply and outputs with standard RS 422 line transmitters.

Supply return supply + supply -

Encoder

296

Recommendations

Connecting an incremental and absolute SSI encoder l l l l

Connect each DATA SSI+/SATA SSI- encoder signal using a twisted pair,

Connect each supply point using a twisted pair, in order to reduce the on-line voltage falls

Connect both terminals of the cable shielding to the protective ground.

If the encoder does not have a positive supply feedback output, connect the module’s EPSR input to the positive supply of the encoder.

CAUTION

Recommendations on the pinout configuration of the encoder inputs/outputs

Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.

Failure to follow this precaution can result in injury or equipment damage.

297

Connecting an incremental and absolute SSI encoder

Connecting an encoder supply monitor to the TSX CCY 1128

Principle

Diagram of the encoder return supply monitor

The EPSR input signal from the encoder is comparable to: l either a fixed internally generated voltage of 3.3V if the Vref input is not connected.

l or a voltage equal to 66% of the voltage recorded at the Vref input, positive polarity of the encoder supply voltage.

The diagram below is of the encoder supply feedback monitor. encoder supply +

Encoder power supply return (EPSR)

- encoder 0V

Using the VRef input

The table below summarizes the use of the Vref input according to the encoder supply voltage.

The encoder is using a 5V supply

Then

The Vref input is not connected to the positive encoder supply.

The EPSR signal is comparable to the internal voltage of 3.3V. OK if > 3.3V

The encoder is using a 10…30V supply The Vref input is connected to the positive encoder supply.

The ESPR signal is comparable to 66% of the encoder supply voltage. OK if >66%

298

Diagram showing the connection process for an encoder on a

10…30V supply

Connecting an incremental and absolute SSI encoder

The diagram below shows the connection process for the encoder supply feedback monitor if the encoder is using a 10…30 V supply. encoder supply +

Encoder

- encoder 0V

Diagram showing the connection process for an encoder on a 5V supply

The diagram below gives the process for connecting the encoder supply feedback monitor if the encoder is using a 5V supply. encoder supply +

Encoder

- Encoder 0V

Diagram of the connection process if the encoder has no supply feedback

In this case, the EPSR input is connected to the positive supply at the encoder.

3,3 V encoder supply +

VRef

EPSR

(1) encoder supply +

Encoder

- Encoder OV

TSX CCY 1128 - 0 V

299

Connecting an incremental and absolute SSI encoder

Connecting the encoder supply to the TSX CCY 1128

Introduction The encoder supply can be connected: l either by using a TELEFAST ABE-7H16R20 cable interface, which is then connected to the module using a TSX CDP ••3 cable.

l or directly, using a TSX CDP •01 pre-wired strand

Process diagram for connecting the encoder supply to the

TELEFAST interface

The diagram below shows the process for connecting the encoder supply.

l l

At 24 VDC for an encoder with a 10…30 VDC supply format, and at 5 VDC for an encoder with a 5 VDC supply.

TSX CCY 1128

+ + - -

TSX CDP

••3 cable

5 V

0 V

10...30 V

VRef

TSX CDP

••3 cable

Supply

24 VDC

101 102 103

- 0 V

+ 24 V

VRef

(1)

Supply

5 VDC

- 0 V

101 100

+ 5 V

(1) to control encoder supply at 66% of voltage provided.

Connection only to be made if supply voltage 10…30 VDC

300

Connecting an incremental and absolute SSI encoder

Catalog of

TSX CDP ••3 connector cables

The table below gives the different references for the cables connecting the

TELEFAST to the module, and their respective lengths.

Cable references

TSX CDP 053

TSX CDP 103

TSX CDP 203

TSX CDP 303

TSX CDP 503

Cable lengths

0.5 meters

1 meter

2 meters

3 meters

5 meters

Diagram showing the process for connecting the supply using a

TSX CDP •01 pre-wired strand l l

The diagram below shows the process for connecting the encoder supply.

At 24 VDC for an encoder with a 10…30 VDC supply format, and at 5 VDC for an encoder with a 5 VDC supply.

TSX CCY 1128

HE 10

VRef

(1)

White

Brown

Green

Yellow

+ 5 VDC

+ 24 VDC

0 VDC

11 12

13 14

Cable

TSX CDP •01

TSX CDP •01 cable

15 16

TSX CDP •01 cable

(1) to control encoder supply at 66% of voltage provided.

Connection only to be made if supply voltage 10…30 VDC

Catalog of

TSX CDP •01 connector cables

The table below gives the different references for the cables connecting the

TELEFAST to the module, and their respective lengths.

Cable references

TSX CDP 301

TSX CDP 501

Cable lengths

3 meters

5 meters

301

Connecting an incremental and absolute SSI encoder

Recommendations l l l

Maximum length of wires between the supply outputs and the connection points on the TELEFAST: must be less than 0.5 meters.

Protection on the + supply: although the module has several built-in protection systems to guard against wiring errors and accidental short-circuits on the cables, it is vital to install a 1A maximum non-delay fuse (Fu) on the + supply.

Connection of the 0 V supply to the protective ground: must be as close as possible to the supply output.

302

Connecting an incremental and absolute SSI encoder

TSX CAP S15 connection accessory

At a Glance The TSX CAP S15 accessory comprises 2 15-pin SUB D connectors, and ensures the link between the module’s connection interface and the encoder’s connection string.

The table below introduces the TSX CAP S15 connection accessory.

Diagram References Use

TSX CAP S15 Can be used in the module/encoder connection string

Composition

Kit comprises 2 15-pin

SUB D connectors with covers.

Integrating the

TSX CAP S15 into the connection string

The diagram below shows how to integrate a 15-pin SUB D connector from the

TSX CAP S15 kit into the encoder connection string.

12-pins DIN connector

Cable

Cable female male

12-pins DIN connector

Cable

Codeur incrémental ou absolu SSI

Encoder outputs: via shielded cable without connector

12-pins DIN connector

Encoder outputs:

12-pin DIN connector integrated in the encoder

303

Connecting an incremental and absolute SSI encoder

TSX TAP S1505/S1524 and TSX CCP S15• connection accessories

Introduction to the various accessories

The table below introduces the various accessories, their uses and functions.

Diagram

12-pin

DIN

12-pin

DIN

15-pin

SUB D

15-pin

SUB D

References Use Function

TSX TAP S1505 Can be used in a module/encoder connection string to connect a 5VDC incremental encoder with RS422 outputs, using A+/A-, B+/B- and Z+/Z- signals.

Mechanical interface equipped with two connectors, which allow a

15-pin SUB D connection and a 12-pin DIN connection to be used.

15-pin

SUB D

TSX TAP S1524 Can be used in a module/encoder connection string to connect a 24VDC encoder with Totem

Pole outputs, using

A, B, and Z signals.

Mechanical interface equipped with two connectors, which allow a

15-pin SUB D connection and a 12-pin DIN connection to be used.

15-pin

SUB D

TSX CCP S15• Can be used in a module/encoder connection string to connect the module to a TSX TAP S1505 or TSX TAP S1524

Connector cables comprising one cable with

24 gage wires, and equipped with a 15-pin

SUB D connector at each terminal.

304

Integrating the

TSX TAP S1505/

S1524 and

TSX CCP S15• into the connection string

Connecting an incremental and absolute SSI encoder

The diagram below shows how to integrate the TSX CCP S15, TSX TAP S1505 and

TSX TAP S1524 accessories into the connection string of an encoder:

12-pin DIN connectors female male

Incremental encoder

Cable

Encoder outputs via shielded cable

Cable

Encoder outputs via 12-pin DIN connector integrated in the encoder

Installing the

TSX TAP S1505/

S1524 accessories

The diagrams below show the two methods for installing these accessories.

Installing on a Telequick AM1-PA• board

Installing on the cabinet lead-in

Max. thickness =5mm

Seal

Cut-out

∅

7mm

305

Connecting an incremental and absolute SSI encoder

Dimensions of the TSX TAP

S1505/S1524 accessories

The diagram below provides the dimensions of the sides and the mounting distance on the Telequick AM1-PA• board of the TSX TAP S1505 and TSX TAP 1524 accessories.

31 38

Anti-clockwise direction for the

12-pin DIN connectors in the connection string

In order to facilitate connections, the pin numbers of the various 12-pin DIN connectors in the connection string must correspond to each other. In order to allow this, the pinout configuration of the connectors must be: l in an anti-clockwise direction for connectors belonging to the cable that relies on encoder accessory TSX TAP S1505/S1524, l in an anti-clockwise direction for connectors belonging to the encoder and the

TSX TAP S1505/S1524 accessory.

TSX TAP S1505/S1524 Cable to be made by the user or supplied by the encoder manufacturer

Encoder with counterclockwise connector female 12-pin DIN

1 9

4 5

7 male 12-pin DIN

8 9

5 4

Clockwise

Counterclockwise female 12-pin DIN

8 9

5 4

2 male 12-pin DIN

1 9

4 5

306

Connecting an incremental and absolute SSI encoder

Pinout configuration for the TSX TAP

S1505 accessory connectors

The diagram below shows the pinout configuration of the TSX TAP S1505 accessory at the 15-pin SUB-D connector terminal, and the 12-pin DIN connector terminal. male 15-pin

SUB D

TSX CCP S15•

A+ 5 V

A- 5 V

B+ 5 V

8 female 12-pin DIN

Special cable to be made or supplied by the encoder manufacturer

B- 5 V

11 11 1

Z+ 5 V

Z- 5 V

1 9

4 5

TSX CCY 1128

EPSR

+5 V

RS 422 output incremental encoder

(signals (A+/A-,

B+/B-, Z+/Z-)

0 V

8 10

TSX TAP S1505

307

Connecting an incremental and absolute SSI encoder

Pinout configuration for the TSX TAP

S1524 accessory connectors

The diagram below shows the pinout configuration of the TSX TAP S1524 accessory at the 15-pin SUB D connector terminal, and the 12-pin DIN connector terminal. male 15-pin

SUB D

TSX CCP S15•

B+ 24 V

A+ 24 V

Z+ 24 V

Encoder power supply return

24 V

12 female 12-pin DIN

Special cable to be made or supplied by the encoder manufacturer

1 9 8

4 5

TSX CCY 1128

0 V

Totem Pole output incremental encoder

(signals (A, B,

11 10

TSX TAP S1524

308

Connecting the auxiliary inputs and track outputs of the

TSX CCY 1128

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the connection procedure for the auxiliary inputs and track outputs of the TSX CCY 1128 electronic cam module.

This chapter contains the following topics:

Topic

Introduction to the connection interfaces of the TSX CCY 1128

Connecting the auxiliary inputs of the TSX CCY 1128

Connecting the track outputs of the TSX CCY 1128

Page

310

313

321

309

Connecting the auxiliary inputs and track outputs

Introduction to the connection interfaces of the TSX CCY 1128

Connection interfaces

Illustration

The three HE10 connectors located on the front panel of the module are for connecting: l l l l the sensors and pre-actuators inline with the module inputs/outputs, the sensor and pre-actuators supplies inline with the module inputs/outputs.

The module is connected to the sensors and pre-actuators using: either TELEFAST connectors and TSX CDP ••3 cables (recommended), or TSX CDP •01 strips.

The diagram below shows the input/output connection strip of a TSX CCY 1128 module.

Preactuator power supply

Connection of the track output preactuators

Preactuator power supply or or

Connection of the track output preactuators or

Sensor power supply

Connection of the auxiliary input sensors

310

Elements and their functions

Connecting the auxiliary inputs and track outputs

The table below gives the different elements of the connection strip.

Number Elements

Functions

20-pin HE10 type connector Allows connection of: l l the pre-actuators controlled by the group 0 and

1 track outputs the pre-actuator supply

20-pin HE10 type connector Allows connection of: l the pre-actuators controlled by the group 2 and

3 track outputs l the pre-actuator supply

20-pin HE10 type connector Allows connection of: l l l the sensors that control the auxiliary inputs, the sensor supply, the incremental or absolute SSI encoder supply

TSX CDP••3 cables, equipped with a HE10 connector at each terminal

TSX CDP•01 strips, equipped with a HE10 connector at one terminal, and free wires at the other, identified using a color code

Allow the module to be connected to the

TELEFAST connector. 5 lengths are suggested: l l l l l

TSX CDP 053: 0.5 meters in length

TSX CDP 103: 1 meter in length

TSX CDP 203: 2 meters in length

TSX CDP 303: 3 meters in length

TSX CDP 503: 5 meters in length

Allow direct connection between the module inputs/ outputs and the sensors and pre-actuators. 2 lengths are suggested: l l

TSX CDP 301: 3 meters in length

TSX CDP 501: 5 meters in length

TELEFAST ABE-7H16R20 connectors

Connects a HE10 connection and a screw terminal block connection, allowing a rapid connection of supplies, sensors and pre-actuators

311

Connecting the auxiliary inputs and track outputs

Connection accessories

The sensors are connected to the auxiliary inputs, and the pre-actuators to the track outputs by: l either using a TELEFAST ABE-7H16R20 connector and TSX CDP ••3 cable

(recommended system), l or directly, using TSX CDP •01 strips

The diagram below shows these two types of connection

TSX CDP ••3 cable

TSX CDP •01 flat cable

Connection to terminal block or directly to sensors/ preactuators

Sensor/preactuator connection

312

Connecting the auxiliary inputs and track outputs

Connecting the auxiliary inputs of the TSX CCY 1128

Number of auxiliary inputs

The TSX CCY 1128 module has 3 auxiliary inputs:

Auxiliary Functions

IREC Adjustment of the position measurement

ICAPT0

ICAPT1

Position capture in register 0

Position capture in register 1

Diagram The auxiliary inputs use a 24 VDC from an external supply provided via the connector.

The diagram below shows this supply.

Voltage monitoring

Sensor power supply

24 VDC

313

Connecting the auxiliary inputs and track outputs

Positioning the

HE10 connector, and identifying the signals

The diagram below represents the position of the HE10 connector on the module in relation to the auxiliary inputs and the identification of the different signals delivered by the connector.

This connector delivers exactly the same supply as the incremental or absolute SSI encoder. This information will be elaborated in Chapter 3.

TSX CCY 1128

5 V 1

10...30 V 3

2 0 V

4 VRef

IREC 5

ICAPT0 7 nc 9

8 nc

ICAPT1

10 nc nc 11 12 nc nc 13 14 nc nc 15 16 nc

24 V 17 18 0 V

24 V 19 20 0 V

314

Connecting the auxiliary inputs and track outputs

Pinout configuration of the module’s

HE10 connector

The pinout configuration of the HE10 connector in relation to the auxiliary inputs is as follows:

Diagram

(front view)

Pin No.

Signal Designation

11 12

13 14

15 16

17 18

19 20

5 V

0 V

10..30V

VRef

IREC

ICAPT0

ICAPT1

24 V

0 V

24 V

0 V

Encoder supply input +5 VDC

Encoder supply input – 0VDC

Encoder supply input + 10…30VDC

Reference input voltage for encoder supply monitoring

Auxiliary adjustment input

Not wired

Auxiliary capture input 0

Auxiliary capture input 1

Not wired

Sensor supply input + 24VDC

Sensor supply input - 0VDC

Sensor supply input + 24VDC

Sensor supply input - 0VDC

315

Connecting the auxiliary inputs and track outputs

Process diagram The diagram below represents the process for connecting the auxiliary inputs

Encoder power supply to module and encoder

15-pin SUB D connector

Sensor power supply

316

Connecting the auxiliary inputs and track outputs

Connection using TELEFAST connector and

TSX CDP

••3cable

Availability of signals at the screw terminal block of the TELEFAST connector

(1) At the TELEFAST ABE-7H16R20 connector, the position of the jumper wire determines the polarity of all terminals from 200 to 215: l l jumper wire in position 1 or 2: terminals 200 to 215 have positive polarity, jumper wire in position 2 or 4: terminals 200 to 215 have negative polarity.

(2) At the TELEFAST ABE-7H16R20 connector, it is possible to add an optional

ABE-7BV20 bar to create a second shared sensor (positive or negative according to user’s choice).

317

Connecting the auxiliary inputs and track outputs

Connection using TELEFAST connector and

TSX CDP

••3cable

Example for connecting sensors to the auxiliary inputs

Connection of 24 VDC power supply for auxiliary input sensors

Connection of sensors to auxiliary inputs

Mechanical contact

2-wire PNP proximity sensor

3-wire PNP proximity sensor

318

Connecting the auxiliary inputs and track outputs

Correspondence between the TELEFAST terminal block and the module’s HE10 connector

TELEFAST screw terminal block (No. of terminal)

HE10 connector

20 points (pin number)

100

101

102

103

Type of signal Functions

+ 5VDC

- 0 VDC

+10...30VDC

VRef

Encoder supply

104

105

106

107

108 to 115

+ 24VDC

- 0 VDC

+ 24VDC

- 0 VDC

200...215

300...315

9 to 16

IREC

Not connected

ICAPT0

ICAPT1

Not connected

Reference input voltage for encoder supply feedback monitoring

Adjustment input

Capture input register 0

Capture input register 1

Auxiliary input sensor supply

Terminals 200 to 215 at + 24VDC if terminals 1 and 2 are connected

Terminals 200 to 215 at - 24VDC if terminals 3 and 4 are connected

Connecting shared sensors to: l +24VDC if terminals 1 and 2 are connected l - 0VDC if terminals 3 and 4 are connected

At the optional ABE-7BV20 bar, the terminals that can be used as a shared sensor must be connected, using a wire, to the desired shared voltage.

319

Connecting the auxiliary inputs and track outputs

Connection using TSX

CDP •01 strips

This type of connection is used to connect all signals travelling to or from the module directly: l l at a terminal block, or at the sensors.

white brown green yellow grey pink blue red black grey-pink purple red-blue white-green brown-green white-yellow yellow-brown white-grey grey-brown white-pink pink-brown

Incremental encoder or

SSI absolute encoder power supply

Voltage reference input

Auxiliary inputs

Sensor power supply nc – not connected

320

Connecting the auxiliary inputs and track outputs

Connecting the track outputs of the TSX CCY 1128

Number of track outputs and their distribution

The TSX CCY 1128 module has 32 track outputs of which 24 are physically accessible.

These track outputs are divided into 4 groups on two HE10 connectors at the front panel of the module

Connectors

Groups

Tracks

Outputs

0 1

01234567 0123

Q0.

01234567

Q1.

0123

01234567

Q2.

01234567

0123

Q3.

0123

Diagram The diagram below shows a track output.

Preactuator power supply monitoring

Command

Short-circuit fault monitoring

Output

Preactuator

321

Connecting the auxiliary inputs and track outputs

Positioning the

HE10 connector, and identifying the signals

The diagram below represents the position of the HE10 connectors on the module in relation to the track outputs and the identification of the different signals delivered by the connectors.

Track outputs group 0

Track outputs group 1

Output power supply

Q0.0

1 2 Q0.1

4 Q0.3

Q0.2

Q0.4

5 6 Q0.5

Q0.6

7 8 Q0.7

Q1.0

9 10 Q1.1

Q1.2

11 12 Q1.3

+ 24 V 13 14 + 24 V

+ 24 V 15 16 + 24 V

24 V 17 18 0 V

24 V 19 20 0 V

Connector 0

TSX CCY 1128

Track outputs group 2

Track outputs group 3

Output power supply

Q2.0

Q2.2

Q2.4

Q2.6

2 Q2.1

4 Q2.3

6 Q2.5

8 Q2.7

Q3.0

9 10 Q3.1

Q3.2

11 12 Q3.3

+ 24 V 13 14 + 24 V

+ 24 V 15 16 + 24 V

+ 24 V 17 18 0 V

+ 24 V 19 20 0 V

Connector 1

322

Connecting the auxiliary inputs and track outputs

Process diagram The diagrams below show the connection process.

Preactuators

3 4

9 10

11 12

13 14

15 16

17 18

19 20

Q0.0

Q1.0

- 0 V

Preactuator power supply

FU2

+ 24 VDC

Preactuators

Preactuator power supply

- 0 V

FU2

+ 24 VDC

Group 0 outputs

Group 1 outputs

11 12

13 14

15 16

17 18

19 20

Q2.0

Q3.0

Group 2 outputs

Group 3 outputs

323

Connecting the auxiliary inputs and track outputs

Connection using TELEFAST connector and

TSX CDP

••3cable

Availability of connector 0 signals at the TELEFAST screw terminal block

Availability of connector 1 signals at the TELEFAST screw terminal block

324 l l

(1) At the TELEFAST ABE-7H16R20 connector, the position of the jumper wire determines the polarity of all terminals from 200 to 215: jumper wire in position 1 or 2: terminals 200 to 215 have positive polarity, jumper wire in position 3 or 4: terminals 200 to 215 have negative polarity.

Connecting the auxiliary inputs and track outputs

Connection using TELEFAST connector and

TSX CDP

••3cable

Example for connecting pre-actuators to the track outputs of connector 0 (groups 0 and 1). Proceed in the same way for connector 1 (output groups 2 and 3).

TSX CCY 1128

+ + - -

24 VDC 0 VDC

+ + - -

Connection of the 24 VDC power supply for track output preactuators

TELEFAST

ABE-7H16R20

Q0.0

Connection of preactuators to track outputs

Group 0 Group 1

Q0.1

Q0.2

Q0.3

Q0.4

Q0.5

Q0.6

Q0.7

Q1.0

Q1.1

Q1.2

Q1.3

200 100 201 101 202 102 203 103 204 104 205 105 206 106 207 107 208 108 209 109 210 110 211 111

Connection of + 24VDC commons

+ 24 VDC

112 113 114 115

+ + +

325

Connecting the auxiliary inputs and track outputs

The table below gives the correspondence between the TELEFAST screw terminal block and the HE10 connectors of the module (connectors 0 and 1).

326

17-19

18-20

Connecting the auxiliary inputs and track outputs

No. of terminal on

TELEFAST screw terminal block

200...215

Pin no. of

HE10 connector

Type of signals at connectors

0 1

Functions at connectors

0 1 l l

+ 24 VDC if terminals 1 and 2 are connected, -

0VDC if terminals

3 and 4 are connected

+ 24 VDC if terminals 1 and 2 are connected, -

0VDC if terminals

3 and 4 are connected

Connecting shared sensors

327

Connecting the auxiliary inputs and track outputs

Connection using TSX

CDP •01 strips

HE 10

11 12

13 14

15 16

17 18

19 20

This type of connection is used to connect all signals travelling to or from the module directly: l at a terminal block, or l at the pre-actuators.

The diagram below gives the correspondence between wire color and HE10 connector pin number for connectors 0 and 1

TSX CDP •01

Connector 0 Connector 1 white brown green yellow grey pink blue red black purple grey-pink red-blue white-green brown-green white-yellow yellow-brown white-grey grey-brown white-pink pink-brown

Q1.1

Q1.2

Q1.3

+24 VDC

Q0.0

Q0.1

Q0.2

Q0.3

Q0.4

Q0.5

Q0.6

Q0.7

Q1.0

0 VDC

+24 VDC

0 VDC

Group 0 track outputs

Q2.0

Q2.1

Q2.2

Q2.3

Q2.4

Q2.5

Q2.6

Q2.7

Q3.0

Group 1 track outputs

Q3.1

Q3.2

Q3.3

+24 VDC supply

+24 VDC

Preactuator +24 VDC power +24 VDC

+24 VDC

0 VDC

+24 VDC

0 VDC

Group 2 track outputs

Group 3 track outputs

Preactuator power supply

328

TSX CCY 1128 module displays

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter introduces the various LEDs of the TSX CCY 1128 electronic cam module and their meanings.

This chapter contains the following topics:

Topic

Introduction to the display block of the TSX CCY 1128 module

The various states of the LEDs on the TSX CCY 1128 and their meaning

Page

330

331

329

Module displays

Introduction to the display block of the TSX CCY 1128 module

Role

Physical presentation

The module’s display block has four LEDs, which provide information on: l the operating mode of the module, normal operating mode or module switched off or experiencing a fault l internal or external module operating faults.

The diagram below is a representation of the physical appearance of the module’s display block and the location of its four LEDs

330

Module displays

The various states of the LEDs on the TSX CCY 1128 and their meaning

Signaling operating mode

The table below gives the various states of the RUN lamp and their meanings

LED

RUN

Color

Green

State

Lit

Off

Meaning

Module operating normally

Module switched off or experiencing a fault

Signaling faults The table below gives the various states of the ERR, I/O and CH0 LEDs and their meanings.

LED

ERR

I/O

CH0

Color

Red

Green

State Meaning

Lit Internal module error: l module has broken down

Flashing l Error in communication with processor l Application missing, invalid or experiencing a fault during execution

Off Operating normally, no faults

Lit External module fault: l l l

Cabling fault

Encoder supply fault

Configuration/adjustment parameters declined

Flashing Insignificant

Off

Lit

Operating normally, no faults

Operating normally, channel is active

Flashing The channel is not functioning correctly due to: l l an external fault a communication error

Off Channel inoperative: l l

Channel not configured

Channel incorrectly configured

331

Module displays

332

TSX CCY 1128 module electrical characteristics

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the various electrical characteristics of the TSX CCY 1128 cam module.

This chapter contains the following topics:

Topic

General electrical characteristics of the TSX CCY 1128

Characteristics of the auxiliary inputs of the TSX CCY 1128

Characteristics of the encoder supply feedback monitor for the TSX CCY 1128

Page

334

335

336

Characteristics of the auxiliary inputs of the TSX CCY 1128

Characteristics of the track outputs of the TSX CCY 1128

337

338

333

Module electrical characteristics

General electrical characteristics of the TSX CCY 1128

Table of the general characteristics of the module

The following table gives the general characteristics of the module.

Parameter designation

Current used by the module

Values

Typical internal 5 V

(with internal ventilator in the operating module)

0.66 A

Maximum

1 A

Power dissipated in the module

Sensor/pre-actuator supply monitoring

Insulation resistance

Dielectric rigidity with the ground connection or the 0 V PLC logic

24V sensors/preactuators (auxiliary inputs and track outputs)

15 mA

10…30 V

(using an absolute SSI encoder, and 24V supply only)

11 mA

18 mA

20 mA

7 W (1)

Yes

10 W (2)

> 10 MOhms at 500 VDC

1000 V eff. - 50/60Hz per min

Operating temperature

Storage temperature

Hygrometry without condensation

Operating altitude

0 to 60°C

-25°C to 70°C

5% to 95%

0 to 2000m

(1) Under normal operating conditions: only one active auxiliary input, 24 VDC supply voltage, RS 422 standard signal.

(2) Under extreme operating conditions: all auxiliary inputs active, 30 VDC supply voltage, etc

334

Module electrical characteristics

Characteristics of the auxiliary inputs of the TSX CCY 1128

Characteristics of the encoder inputs

The table below gives the characteristics of the A, B and Z encoder inputs.

Input

Logic

Nominal values

Voltage

Current

Thresholds Voltage

In state 1 Voltage

Current

In state 0 Voltage

Current

Input impedance at nominal voltage

Type of input

Maximum permitted frequency

Incremental encoders

RS 422 use

Differential inputs

10 mA

< 5.5 V

> 3 V (1)

> 5.8 mA (1)

< - 3 V

< - 5.8 mA

Resistant

500 kHz multiplied by 1

250 kHz multiplied by 4

Use at 10… 30 VDC

Positive or negative

24 V

15.5 mA

< 30 V (possible up to

34V, limited to 1hr in

24)

> 11 V

> 5 mA

< 5 V

< 2 mA

1.5 kOhms

Resistant l l

(1) The positive or negative differential voltage must be higher then 3 volts, and the current in the positive or negative loop must be higher than 5.8 volts to guarantee: the inclusion of count pulses up to 500 kHz, that the line control does not detect errors, irrespective of the frequency.

Note: Comparison of the RS 422 standard encoder outputs

An encoder with RS 422 standard outputs can control the inputs of two

TSX CCY 1128 modules in parallel. In order to guarantee the necessary voltage levels, the encoder supply voltage must be higher than 4.5 V.

335

Module electrical characteristics

Characteristics of the encoder supply feedback monitor for the TSX CCY 1128

Characteristics of the EPSR input

The table below gives the characteristics of the encoder supply feedback monitor.

Parameters

Thresholds for the

EPSR input

Voltage

Current

Voltage for OK state Vref input free

VRef connected to + encoder supply

Values

30 V (possible up to 34V, limited to 1h. par 24h)

< 1.5 mA

OK if U> 3.3V

OK if U > 66% of the voltage recorded at the VRef input

336

Module electrical characteristics

Characteristics of the auxiliary inputs of the TSX CCY 1128

Table of the auxiliary inputs characteristics

The following table gives the characteristics of the IREC, ICAPT1 and ICAPT2 auxiliary inputs.

Parameter designation

Nominal values

Thresholds

Response time

Sensor voltage check threshold

Voltage

Current

Sensor supply, ripple included

In state 1 Voltage Uon

Current at Uon Ion

In state 0 Voltage

Current

Uoff

Ioff

Symbols Values Units

Un 24 V

Utime (1)

19...30

34 mA

> 11

> 3

< 5

< 1,5

V mA

State 0 to 1

State 1 to 0

Fault

Ton

Toff

Uok

Udef

< 100

> 18

< 14

V ms ms kOhms

Resistive

Positive (sink)

Type 1

Input impedance

Type of input

Logic type

IEC 1131 compatibility with sensors

3-wire/2-wire proximity sensor compatibility

Dielectric rigidity with the ground connection l l

3-wire proximity sensor: all 3-wire proximity sensors operating at 24 VDC

2-wire proximity sensor: all 2-wire proximity sensors operating at 24 VDC have the following characteristics:

Breakdown voltage when closed: < 7V

Minimum switched current: < 2.5 mA

Residual current when open: < 1.5 mA

1500 V eff 50/60 Hz per mn

(1) Utime: maximum permitted voltage for 1 hour in every 24.

337

Module electrical characteristics

Characteristics of the track outputs of the TSX CCY 1128

Table of characteristics of the track outputs

The following table gives the characteristics of the track outputs.

Parameter designation

Nominal values

Thresholds

Dielectric rigidity with the ground connection

Compliance with IEC 1131-2

Voltage

Current

Voltage

Maximum current per output for U= 30 V or 34 V

Maximum current per connector I2 per module

Maximum power for lamp with tungsten filament

Maximum switching frequency on inductive load

Electro unload time

Pre-actuator voltage check threshold

Compatibility with direct current inputs

Fault

Protection against overloads and short-circuits

Protection against overvoltage of the outputs

Utime (1)

Uok

600

< 6

< 12

<0.6/LI

V mA

< L/R

> 18 s

Udef < 14 V

All direct current inputs with positive logic, and an input resistance of < at 15 kOhms

Using current limiter and thermal circuit breaker (0.7A<Id<2A)

Using a Zener (breakdown) diode between the outputs and the +24V

Protection against polarity inversions

Symbols Values

Un 24

500

19...30

Units

V mA

Using a reverse diode on the supply

1500 V eff 50/60 Hz per mn

Yes

338

Connecting an absolute encoder with parallel outputs to

TSX CCY 1128

At a Glance

Subject of this chapter

What's in this

Chapter?

This Chapter describes the procedure for connecting an absolute encoder with parallel outputs to the TSX CCY 1128 electronic cam module.

This chapter contains the following topics:

Topic

Principle for connecting an absolute encoder to a TSX CCY 1128

TELEFAST ABE-7CPA11 base

Pinout configuration of the 15-pin SUB-D connectors of the module and the

TELEFAST

Connecting an absolute encoder with parallel outputs

Wiring rules and precautions specific to the TELEFAST

Configuration of the TELEFAST connector

Page

339

Connecting an encoder with parallel outputs

Principle for connecting an absolute encoder to a TSX CCY 1128

Connection string

Illustration

The 15-pin SUB D connector, located on the front panel of the module, allows the connection of encoder and module using a TELEFAST ABE-7CPA11 connector. l The TELEFAST connector receives: l all parallel signals from the encoder, l l the 5VDC or 10…30VDC encoder supply source.

The TELEFAST connector restores l signals for the module that have been encoded as RS 422 standard signals.

The diagram below shows the principle for connecting an absolute encoder with parallel outputs to a TSX CCY 1128 module.

Module/ABE-7CPA11 connection cable:

TSX CCP S15•, length 0.5m, 1m, 1.5m

Encoder power supply

5 VDC or 10...30 VDC

Module/ABE-7CPA11 connection cable made using the TSX CAP S15 kit

Parallel output absolute encoder

340

Connecting an encoder with parallel outputs

TELEFAST ABE-7CPA11 base

Role

Appearance of the TELEFAST base

The TELEFAST ABE-7CPA11 base ensures: l l the connection interface between: l l the absolute encoder with parallel outputs, and the TSX CCY 1128 module the conversion of the value position provided by the encoder with parallel outputs as RS 422 standard serial information. The absolute encoder must have pure or gray binary coding, with a maximum of 24 bits of data.

The diagram below represents the TELEFAST ABE-7CPA11 base and its various elements.

Elements and their functions

The table below gives the functions of the various elements of the TELEFAST.

Number Elements

1 15 pin SUB-D connector.

Screw terminal block.

15 pin SUB-D connector.

LED

Fuse

Screw terminal block

Microswitches

Functions

Allows connection to the TSX CCY 1128 module, via a TSX CCP S15• cable.

Allows connection of the encoder supply.

Not used.

When lit, shows that the TELEFAST is switched on.

Ensures protection of the supply: l l calibre: 1A, type: non-delay fusion.

Allows connection to the encoder.

Allow configuration of the type of encoder relevant to the TELEFAST (gray or binary).

341

Connecting an encoder with parallel outputs

Characteristics of the TELEFAST base

General characteristics

The table below gives the general characteristics of the TELEFAST ABE-7CPA11 base.

Parameters

Permitted voltage at 10…30 VDC

Permitted voltage at 5 VDC

Maximum frequency for changing the state of the lightweight bit

Read frequency of the serial frame

Current used (excluding encoder)

Dissipated power

Limit of encoder supply feedback monitor

Insulation resistance

Dielectric rigidity

Operating temperature

Storage temperature

Hygrometry

Operating altitude

Values

11...30 VDC

5...6 VDC

75 kHz

150 kHz...1 MHz

Typical: 90mA - Maximum: 130 mA

Typical: 450mW - Maximum: 1,5 W

- 15% < V supply < + 15%

> 10MW at 500 VDC

1000 V eff -50/60 Hz per mn

0…60°C

-25°C…+70°C

5%…95% without condensation

0…2000 meters

Characteristics of the encoder reading inputs In0 to In23

The table below gives the different parameters of the TELEFAST inputs connected to the encoder channels.

Parameters

Logical input

Compatibility with encoder outputs

Maximum input voltage

Maximum length of encoder/TELEFAST cable

Type Values

Positive State 0: U < 2.5 V, state 1: U > 3.9V

Negative

Totem Pole outputs

State 0: U > 3.9V, state 1: U < 2.5 V

11...30 VDC

5 VDC

11...30 VDC

TTL 5 V outputs

Transistor outputs with NPN open collector

+30 VDC

200 m

This maximum distance depends on the type of encoder used, and limits the frequency of changing the lightweight bit. See TELEFAST base configuration

342

Connecting an encoder with parallel outputs

Parameters

Maximum length of encoder/TELEFAST cable

Low limit for input voltage -

Upper limit for input voltage -

Type Values

200 m.

This maximum distance limits the frequency of the serial transmission clock. See the specific precautions and rules for cabling

0 VDC < VIL < 2.5 VDC

3.9 VDC < VIH < 30 VDC

343

Connecting an encoder with parallel outputs

Pinout configuration of the 15-pin SUB-D connectors of the module and the

TELEFAST

Pinout configuration of the module’s

15-pin SUB-D connector

The pinout configuration for connecting an absolute encoder with parallel outputs using a TELEFAST ABE-7CPA11 is as follows.

Diagram

(front view)

Pin No.

Signal Designation

Data+

Data-

Encoder input, + data (5 VDC)

Encoder input, - data

CLK +

Encoder input, CLK + (5 VDC)

10…30 V Encoder supply input (+ 10…30 VDC)

0 V Encoder supply input (- 0 VDC)

EPSR

CLK -

5 V

+ encoder supply feedback input. Receives + supply feedback from the encoder, which allows the module to verify the encoder’s presence.

Encoder input, CLK -

Encoder supply input (+ 5 VDC)

344

Connecting an encoder with parallel outputs

Pinout configuration of the TELEFAST

15-pin SUB-D connector

The pinout configuration of the TELEFAST ABE-7CPA11 15-pin SUB-D connector is as follows.

Diagram

(front view)

Pin No.

Signal Designation

Data+

Data-

Encoder output, + data signal (5 VDC)

Encoder output, - data signal

CLK +

Encoder output, + CLK signal (5 VDC)

10…30 V Encoder supply output (+ 10…30 VDC)

0 V Encoder supply output (- 0 VDC)

EPSR

CLK -

5 V

+ encoder supply feedback input. Receives + supply feedback from the encoder, which allows the module to verify the encoder’s presence.

Encoder output, - CLK signal

Encoder supply output (+ 5 VDC)

345

Connecting an encoder with parallel outputs

Connecting an absolute encoder with parallel outputs

Introduction An absolute encoder with parallel outputs must always be connected to the module using a TELEFAST ABE-7CPA11 base. The signals sent to the module are RS 422 standard SSI serial signals. The encoder supply is 10…30 VDC or 5 VDC depending on the encoder type.

Diagram showing the principle of connecting an absolute encoder with parallel outputs on a 10…30 VDC supply

The diagram below represents the connection string of an absolute encoder with parallel outputs on a 10…30 VDC supply.

TSX CCY 1128

Cable

TSX CCP S15• + - +

+10...30 VDC

0 VDC

Encoder supply

TELEFAST ABE-7CPA11

TSX CAP S15 kit

+cable

GND

Local protective ground

Connection of cable shielding

Encoder

346

Connecting an encoder with parallel outputs

Diagram showing the principle of connecting an absolute encoder with parallel outputs on a 5 VDC supply

The diagram below represents the connection string of an absolute encoder with parallel outputs on a 5 VDC supply.

TSX CCY 1128

Cable

TSX CCP S15• + - +

+ 5 VDC

0 VDC

Encoder supply

TELEFAST ABE-7CPA11

TSX CAP S15 kit

+cable

GND

Local protective ground

Connection of cable shielding

Encoder

347

Connecting an encoder with parallel outputs

Functions of the

TELEFAST screw terminal block

The TELEFAST base has two terminal blocks:

One located on the upper part, comprising four terminals and used to connect the supply source to the encoder,

Functions

Terminals on the screw terminal blocks

Signals

+ inputs, source of encoder supply

- inputs, source of encoder supply

Two terminal blocks comprising 36 terminals are located on the lower part. These are used to connect all signals travelling to or from the encoder.

Functions Terminals on the screw terminal blocks

GND

Signals

+10..30 V

+5 V

0 V

1 to 24

In0 to In24

ERR

+ EPSR

- EPSR

Connection to TELEFAST protective ground.

Ensures the continuity of the ground connection between the encoder and the module

Connecting the + encoder supply for an encoder using a 10…30 VDC supply

Connecting the + encoder supply for an encoder using a 5 VDC supply

Connecting the - encoder supply

Parallel outputs of the encoder

Default output of the encoder

+ return supply of the encoder. If there is no return encoder supply, connect the terminal to the +10…30

V or +5 V terminal according to the encoder supply

- return supply of the encoder. - return supply of the encoder. If there is no return encoder supply, connect the terminal to the 0 V terminal

348

Connecting an encoder with parallel outputs

Wiring rules and precautions specific to the TELEFAST

Connecting or disconnecting the TELEFAST

You should always connect or disconnect the TELEFAST’s connectors and various connection wires when the voltage is SWITCHED OFF: l connecting or disconnecting the cable connectors linking the module and the

TELEFAST connector, l connecting or disconnecting the wires linking the TELEFAST connector to the encoder.

Length of the connection cable between the module and the

TELEFAST

The table below gives the clock frequency of the transmission series according to the distance.

If cable length < to 10 meters cable length < to 20 meters cable length < to 50 meters cable length < to 100 meters cable length < to 150 meters cable length < to 200 meters then frequency of the transmission series clock: 1 MHz frequency of the transmission series clock: 750 kHz frequency of the transmission series clock: 500 kHz frequency of the transmission series clock: 375 kHz frequency of the transmission series clock: 200 kHz frequency of the transmission series clock: 150 kHz

Cross-section of the wire connecting the module and the

TELEFAST

In order to reduce the on-line voltage falls as much as possible, please respect the following points:

The encoder is using a

5VDC supply

And Then

The distance from the module to the TELEFAST is

< 100m

Use a wire with minimum crosssection 0.08 mm (gage 28)

The distance from the module to the TELEFAST is

> 100m

Use a wire with minimum crosssection 0.34 mm (gage 22)

349

Connecting an encoder with parallel outputs

Connecting the encoder supply

In order to limit voltage falls with a 0V, caused by the encoder supply current, we recommend that you wire the 0V as follows:

24 VDC or

5 VDC

Power supply

Connection depending on the encoder power supply

Encoder 0 VDC

350

Connecting an encoder with parallel outputs

Wiring the encoder outputs on the

TELEFAST

If the encoder outputs have positive or negative logic with a number lower than 24, use the following connection procedure:

If the encoder outputs have positive logic

And their number is lower than 24

Then l l wire the encoder outputs to the TELEFAST inputs, working from the least significant to the most significant wire the unused TELEFAST inputs to the 0V terminal

Example: 14-bit encoder the encoder outputs have negative

Logic their number is lower than 24 l l wire the encoder outputs to the TELEFAST inputs, working from the least significant to the most significant do not wire (leave free) the unused TELEFAST inputs.

Example: 14-bit encoder

351

Connecting an encoder with parallel outputs

Protecting the encoder supply

According to the encoder supply voltage, the supply should be protected as follows:

If Then

The encoder supply voltage is 10…30VDC

The encoder supply voltage is 5VDC

The protective fuse is built into the TELEFAST: l l size: 1A type: fast-blow fusion.

Provide a series fuse (Fu) for the positive supply: l calibre: to be determined by the user, dependent upon the

TELEFAST and encoder consumption l type: fast-blow fusion

5 VDC encoder power supply

Monitoring the encoder supply

If the encoder supply voltage decreases by more than 15%, the default (EPSR signal) is sent back to the module. If the encoder does not have a return supply, do the following:

No return encoder supply

Then

Connect the positive and negative EPSR of the TELEFAST: l the positive EPSR terminal of the TELEFAST to the positive terminal of the encoder supply l the negative EPSR terminal of the TELEFAST to the negative terminal of the encoder supply

352

Connecting an encoder with parallel outputs

Configuration of the TELEFAST connector

At a Glance The connector is configured by setting the 4 micro-switches located under the

SUB D 15-pin connector to the right of this. For the TSX CCY 1128 module, the configuration is limited according to the type of connected encoder.

The diagram below shows the location and function of the 4 micro-switches.

Type of encoder connected to the TELEFAST sub-base

Not used with the TSX CCY 1128 module (always in OFF position)

The two micro-switches located on the right must always be in the OFF position. The two micro-switches on the left allow the link performance to be set according to the encoder output characteristics, and dependent upon the distance between the

TELEFAST and the encoder.

Positions of the micro-switches: encoder with positive Logic outputs

Encoder with positive Logic outputs, coded GRAY

Type of encoder output

Logic Output interface

Code position of the microswitch

Maximum length encoder/

TELEFAST

50 meters Positive l Totem Pole l l

TTL

NPN open collector

Gray

Max. frequency for changing least significant bit

75 kHz

353

Connecting an encoder with parallel outputs

Positions of the micro-switches: encoder with negative Logic outputs

Encoder with negative Logic outputs, coded GRAY

Type of encoder output

Logic Output interface

Code

Totem Pole position of the microswitch

Maximum length encoder/

TELEFAST

50 meters

Max. frequency for changing least significant bit

75 kHz

Gray Negative

TTL 100 meters 40 kHz

NPN open collector

200 meters 5 kHz

Positions of the micro-switches: encoder with positive or negative Logic outputs,

Encoder with positive or negative logic outputs, Binary code

Type of encoder output

Logic Output interface

Totem Pole

Code

Positions of the microswitches

Maximum length encoder/

TELEFAST

10 meters

Max. frequency for changing least significant bit

40 kHz

Positive or negative

TTL

Binary

30 meters 20 kHz

NPN open collector

50 meters 5 kHz

354

SERCOS® TSX CSY 84 / 164

Modules

At a Glance

Subject of this

Part

What's in this

Part?

This part presents the SERCOS® TSX CSY 84 / 164 modules, their operating features and their installation.

This part contains the following chapters:

Chapter

Chapter Name

Presentation of the TSX CSY 84 / 164 modules

Installing the modules

Description of the multi-axis control system

Fiber optic cables

Characteristics, Standards and service conditions

Compatible variable speed controllers

Page

355

SERCOS® TSX CSY 84 / 164 Modules

356

Presentation of the

TSX CSY 84 / 164 modules

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter presents the TSX CSY 84 and TSX CSY 164 multi-axis control modules.

This chapter contains the following topics:

Topic

Presentation of the modules in their environment

Physical presentation of the modules

Compatibility with the installed base

Page

358

360

362

357

Presentation of the TSX CSY 84 / 164 modules

Presentation of the modules in their environment

Introduction TSX CSY 84 / 164 modules are double format application-specific modules from the

Premium range. They fit on a TSX RKY•• rack of a TSX/PCX 57 PLC station. They are one of the components of the SERCOS® range on Premium PLCs, and are used to create a multi-axis control system.

Presentation of the components of the SERCOS® range on

Premium PLCs

The SERCOS® range on Premium PLCs is composed of the following elements: l l l l l l l l l l l a TSX/PCX 57 PLC station composed of: one or more racks, power supply modules, a CPU, the various modules necessary for the application.

one or more TSX CSY 84 / 164 multi-axis control modules, each of which can be used to drive up to 8 variable speed controllers spread out over a SERCOS® network.

a range of LEXIUM MHD• (See

List of variable speed controllers, p. 391) variable

speed controllers, motors associated with these variable speed controllers, plastic fiber optic cables ranging between 0.3 m to 16.5 m in length: l which provide the physical connection between the module/controller and the controller/controller in a ring network structure, l which act as a support for the digital link between the TSX CSY 84 / 164 modules (master) and the variable controllers (slaves), a digital link that is defined by the European standard EN61491.

a PL7 Junior/Pro software which is used to configure the TSX CSY 84 / 164 modules and program the movement application, a UniLink LXM 17 software application, used to set up the variable speed controllers.

358

Installation diagram

Presentation of the TSX CSY 84 / 164 modules

The figure below shows an example of the installation of a SERCOS® multi-axis control module with the TSX CSY 164 module.

PLC station:

TSX 57 station example

Programming and adjustment terminal

PL7 Junior/Pro software to:

• configure the module,

• program and adjust the application.

Unilink software to:

• set up and adjust the variable speed controllers.

Variable speed controllers

LEXIUM

MHDS

Motors

Fiber optic cables

SERCOS ® ring network

359

Presentation of the TSX CSY 84 / 164 modules

Physical presentation of the modules

Description of the front panel

Appearance of the module

The following can be found on the front panel of the modules: l l l l a display block comprising 6 LEDs for viewing and diagnosing the module status, a group of 24 LEDs for viewing and diagnosing the various module channels, two connectors for connecting the fiber optic cables which make up the link between the module and variable speed controllers, two 8-pin Mini DIN connectors.

The diagram below shows the TSX CSY 84 module and its various elements.

360

Elements and their functions

Presentation of the TSX CSY 84 / 164 modules

Number

Elements

Screw

Module casing

Display block comprising 6 LEDs:

• green RUN LED

• red ERR LED

• red I/O LED

• yellow SER LED

• yellow COM LED

• yellow INI LED

Recessed button

COM2 8-pin Mini DIN connector

24 LED indicators

COM1 8-pin Mini DIN connector

TX send SMA connector

RX receive SMA connector.

Functions

Attaches the module to the TSX RKY •• rack

Does the following:

• Supports and protects the electronic boards,

• Locks the module into its slot.

These enable the user to visualize the status and errors of the module.

Indicates the operating mode of the module.

Indicates an internal module error.

Indicates an external module error or an application error.

Indicates that traffic on the SERCOS® network is flowing correctly.

Not significant

Indicates that the module is in reinitialization phase.

Used to initialize the module.

Reserved.

Used to visualize and diagnose the module channels.

Reserved.

Used to connect the send fiber optic cable of the SERCOS® ring network.

Used to connect the receive fiber optic cable of the SERCOS® ring network.

361

Presentation of the TSX CSY 84 / 164 modules

Compatibility with the installed base

Hardware compatibility

Software compatibility

In order to receive the TSX CSY 84 modules, the PLC station must be equipped with a processor running software version SV > 3.3.

l l l

To develop an application using the TSX CSY 84 modules, the PL7 Junior/Pro software must be version SV 3.4 + C functional complement or version SV > 3.4.

For a TSX CSY 84 module, a program is compatible with a TSX CSY 164 module after reconfiguring the PL7 application.

To develop an application using the TSX CSY 164 modules, the PL7 Junior/Pro software must be version SV 4.3 + Motion TSX CSY 164 Add-on or version

SV ≥ 4.4.

362

Installing the modules

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter describes the installation operations for the TSX CSY 84 / 164 multiaxis control modules.

This chapter contains the following topics:

Topic

Mounting the modules in a PLC station rack

Installing the modules in a PLC station

Number of application-specific channels managed by a TSX CSY 84 or

CSY 164 station

Installation precautions

Module displays

Initialization of the module after an internal error

Operating mode of the TSX CSY 84/164 modules

Page

363

Installing the modules

Mounting the modules in a PLC station rack

Introduction

Illustration

The TSX CSY 84 / 164 modules can be mounted into all the available slots of a

TSX RKY •• rack of a TSX 57/PMX 57/PCX 57 PLC station, with the exception of the slots dedicated to the supply and processor modules. This double format module takes up 2 slots on a TSX RKY •• rack.

The diagrams below show the procedure for mounting a standard format module from the Premium range into the TSX RKY •• rack. The procedure is identical for a double format module.

Procedure The table below describes the procedures.

Steps

Actions

Insert the pins at the back of the module into the centering holes located on the lower part of the rack.

Twist the module to bring it into contact with the rack.

Attach the module to the rack by tightening the screw located on the upper part of the module. Maximum tightening torque of the screw: 2.0 Nm

364

Installing the modules

Installing the modules in a PLC station

Introduction

Installing the module

The TSX CSY 84 / 164 modules can be installed in all the racks located on the main

X bus segment of a PLC station.

The diagram below represents the installation of a TSX CSY module in a rack belonging to the main X bus segment. The module can be installed in the rack supporting the processor and in all other racks present on the X bus. The distance between the rack supporting the TSX CSY module and the rack supporting the processor must not exceed 100 meters.

X bus ≤ 100 meters

Applicationspecific

TSX CSY 84 / 164 TSX CSY 84 / 164

Processor

Note: The TSX CSY 84 / 164 modules cannot be installed in a rack belonging to a remote X bus segment by a TSX REY 200 module.

365

Installing the modules

Number of application-specific channels managed by a TSX CSY 84 or

CSY 164 station

Definition of an applicationspecific channel

An application-specific module (TSX CTY• counting modules, TSX CAY• axis command modules, TSX CFY• step by step command modules, TSX YSP Y• weighing modules, TSX CCY 1128 electronic cam modules, TSX CSY 84 movement control modules, TSX CSY 164, etc.) is equipped with a number of channels, varying from 1 to n according to the module type (see ); these channels are called application-specific channels.

Reasons for counting the number of applicationspecific channels in a station

Number of applicationspecific channels for a

TSX CSY 84 module

Number of applicationspecific channels for a

TSX CSY 164 module l l

To determine: the power of the CPU to be installed the maximum number of application-specific modules that can be installed in the station.

A TSX CSY 84 module can comprise up to 32 application-specific channels.

Only configured application-specific modules should be taken into account.

The TSX CSY 84 module manages up to 8 real axes (channels 1 to 8), which are associated with variable speed controllers. In addition to these real axes, the module can manage: l l l l l

4 imaginary axes (channels 9 to 12),

4 external measurement axes (channels 13 to 16),

4 coordinated sets of axes (channels 17 to 20),

4 follower sets of axes (channels 21 to 24),

7 cam profiles (channels 25 to 31).

Channel 0 (SERCOS® channel) manages the digital bus, l Channels 1 to 16 support real axis functions, imaginary axis functions, and external setpoints, l l l

4 coordinated sets of axes (channels 17 to 20),

4 follower sets of axes (channels 21 to 24),

7 cam profiles (channels 25 to 31).

Channel 0 (SERCOS® channel) manages the digital bus,

366

Installing the modules

Installation precautions

Introduction

Installing and removing a module

In order to guarantee optimum operating conditions, it is necessary to take certain precautions when installing and removing a module, plugging and unplugging connectors to and from the front panel of the module, and adjusting its fixing screws.

Installing and removing a module should be down with the power off. However, a module can be installed or removed without cutting the rack’s power and without any risk of damaging the module.

Screwing in and unscrewing the fiber optic connectors on the front panel of the module

It is possible to screw in and unscrew the fiber optic connectors on the front panel of the module with the module powered up without any risk of damaging it.

In order to avoid malfunction of the application, these operations should preferably be carried out with the power supply off.

Tightening torque of the module's fixing screw

Tightening torque: 2.0 Nm.

367

Installing the modules

Module displays

Role The TSX CSY 84 or TSX CSY 164 module is equipped with two display units: l A display block in standard Premium composed of 6 LEDs, whose function is to inform the user of: l l the operating mode of the module: module operation normal, in error or switched off, l internal or external module operating errors.

A set of 24 LEDs for displaying the status of the application-specific channels of the module (real axes, imaginary axes, etc.).

Presentation of the display block

The diagram below shows the physical appearance of the module’s display block and the location of its six LEDs.

368

Installing the modules

Statuses of the various display block LEDs and their meaning

The following tables show the different statuses for each LED on the display block and their meaning.

LED

RUN

ERR

I/O

INI

SER

COM

Color

Green

Red

Yellow

Status

Off

Blinking

Off

Blinking

Off

Blinking

Off

Blinking

Off

Meaning

Module in normal operating mode

Module in error, powered down, in initialization phase or application missing

Internal module error:

• module has broken down.

• Start-up of the module,

• Communication error,

• Application missing, invalid or execution error.

Operating normally, no faults

External module error:

• Cabling error

Not significant

Operating normally, no faults

Not significant

The module is in Reset phase

Operating normally

Not significant

Traffic on the SERCOS® network in normal operating mode

No traffic on the SERCOS® network

Unused

369

Installing the modules

Presentation of the display LEDs of the applicationspecific channels

The diagram below shows the physical characteristics of the 24 display LEDs for certain application-specific channels.

TSX CSY 84 TSX CSY164

LEDs 1 to 8: display of the 8 imaginary axes

LEDs 9 to 12: display of the 4 imaginary axes

LEDs 13 to 16: display of the 4 external measurement axes

LEDs 17 to 20: of axes

display of the 4 coordinated sets

LEDs 1 to 16: display of independent axes (real and imaginary axes, and external setpoint)

LEDs 17 to 20: display of the 4 coordinated sets of axes

LEDs 21 to 24: display of the 4 follower sets of axes

370

Installing the modules

Statuses and meanings of the applicationspecific channel display LEDs

LEDs

The table below shows the different statuses of the application-specific channel display LEDs:

CSY 84 Assignment CSY 164

Assignment

Real axis 1

Real axis 2

Real axis 3

Real axis 4

Real axis 5

Real axis 6

Real axis 7

Real axis 8 either real axis, imaginary axis, external setpoint

Imaginary axis 1

Imaginary axis 2

Imaginary axis 3

Imaginary axis 4

External setpoint 1

External setpoint 2

External setpoint 3

External setpoint 4

Coordinated set of axes 1

Coordinated set of axes 2

Coordinated set of axes 3

Coordinated set of axes 4

Follower set of axes 1

Follower set of axes 2

Follower set of axes 3

Follower set of axes 4

Statuses Meanings

Blinking

Off

Axis in normal operating mode

Axis in configuration mode or in error

Axis not configured or configuration error

371

Installing the modules

Initialization of the module after an internal error

How to initialize the module

The module is initialized by using the recessed button on the front panel, as indicated in the following diagram.

Recessed button

Note: Recommendations for using the recessed button: l l

Apply pressure gently to the button,

The tip of the tool should be kept perpendicular to the front panel of the module and centered in the access window.

Failure to observe this may result in damage to the recessed button.

Consequence of initialization

The module starts up again in initialization phase, as when powering up. See

Diagram of the operating mode , p. 373.

372

Installing the modules

Operating mode of the TSX CSY 84/164 modules

Diagram of the operating mode

The following diagram describes the different stages of the operating mode and, for each stage, gives the status of the LEDs on the front panel.

RESET using the recessed button

Power up

Initialization

Self-tests

Self-tests for the PC card built into the module

(duration 20 to 30s)

Self-tests for the module

(duration 2 to 3s)

LEDs

ERR

INI

Other

LEDs

All

Status flashing flashing off

Status flashing

Serious error

LEDs

ERR

Others

Status on not significant

Start-up

Ready

Initialization of firmware

(duration 5 to 20s)

Module ready to receive a configuration

LEDs

ERR

INI

Other

LEDs

ERR

Other

Status flashing flashing off

Status flashing off

Configured

(1) flashing when working normally, otherwise off

(2) on: off: blinking: channel functioning channel not configured channel configuration in progress or in error

Module in communication with the processor

LEDs

RUN

INI

I/O

Status on off off

SER (1) flashing switched off

ERR off

1 to 24 (2) on flashing switched off

373

Installing the modules

374

Description of the multi-axis control system

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter describes how the TSX CSY 84 and TSX CSY 164 modules interface with the variable speed controllers in a SERCOS® network configuration to form a multi-axis control.

This chapter contains the following topics:

Topic

SERCOS® multi-axis control system on Premium PLCs

SERCOS® ring network

Page

376

378

375

Description of the multi-axis control system

SERCOS® multi-axis control system on Premium PLCs

Architecture of a

SERCOS® multiaxis control system

The architecture of a SERCOS® multi-axis control system on Premium PLCs comprises: l l l l a TSX/PCX 57 PLC station, a TSX CSY 84 or TSX CSY 164 multi-axis control module, variable speed controllers that control the motors associated with the different axes, a SERCOS® fiber optic network.

Illustration The following diagram shows an example of the architecture of a SERCOS® multiaxis control system.

Programming terminal

PLC station: TSX 57 station example

Supply Processor Transmission

Reception

Variable speed controller

Fiber optic cable

Variable speed controller

SERCOS® ring network

Variable speed controller

376

Description of the multi-axis control system

Operating principle

The TSX CSY 84 or TSX CSY 164 multi-axis control modules and variable speed controllers are connected to the network through fiber optic cables to form the multiaxis control system.

The variable controllers interconnected to the fiber optic network act as individual axes.

The movement control instructions transmitted by the TSX CSY 84 module are sent to each variable controller on the network and, in return, the module receives from the network the real position values of each axis.

Maximum number of real axes managed by a TSX CSY 84 module

A TSX CSY 84 module manages up to 8 real axes, which are in turn associated with l l l l l variable speed controllers.

In addition to these real axes, the module can manage:

4 imaginary axes,

4 external measurement axes,

4 coordinated sets of axes,

4 follower sets of axes,

7 cam profiles.

Number of applicationspecific channels for a

TSX CSY 164 module l l l l

Channels 1 to 16 support real axis functions, imaginary axis functions, and external setpoints,

4 coordinated sets of axes (channels 17 to 20),

4 follower sets of axes (channels 21 to 24),

7 cam profiles (channels 25 to 31).

Development of the application

The application is developed from a terminal (PC) equipped with the PL7 Junior/Pro software that is used to: l l l configure the axes, perform commissioning, adjust the application and run diagnostics.

(See ).

377

Description of the multi-axis control system

SERCOS® ring network

At a Glance By way of the SERCOS® ring structure fiber optic network, the TSX CSY 84/164 modules: l transmits to each axis the movement control instructions defined by the application program, l receives in return, by way of the variable speed controllers, the real data transmitted by the various position sensors of the axes.

SERCOS® ring network

Note: Mounting procedures for the TSX CSY 164 module are the same as for the

TSX CSY 84 module.

The diagram below shows an example of a SERCOS® network configuration composed of 5 LEXIUM variable speed controllers, interconnected by way of fiber optic cables to a TSX CSY 84 module.

PLC station: TSX 57 station example

Transmission

SERCOS® ring network

Reception

Motor 1 Motor 3 Motor 5 Motor 2 Motor 4

378

Sending commands and receiving data

Description of the multi-axis control system

The module coordinates the movements of the different axes installed in the network: l it transmits through the network and to the variable speed controllers the movement control instructions of the various axes, l it receives through the network the current data for each axis and executes on the basis of this data the necessary processes.

From the connector (TX) and by way of the fiber optic cable, the module sends movement instructions to the first variable speed controller, which interprets and executes them. These instructions are then sent to the next variable speed controller.

The last variable speed controller in the ring sends the current data for all the axes to the module connector (RX) by means of the fiber optic cable.

Note: a powered down variable speed controller in the SERCOS® network causes the ring to open, consequently creating a system error.

Cycle time

Transmission speed

Data is transmitted on the network in a single direction, with a typical cycle time of

4 ms. This can be reduced to 2 ms in configuration mode if permitted by the volume of data exchanged.

(See ).

The transmission speed is set by default to 4 Mbauds. If the variable speed controllers cannot support this speed, it may be reduced to 2 Mbauds in configuration mode.

(See ).

Maximum length of the different network segments

The maximum length of each segment of the SERCOS® network is limited to

40 meters, using the plastic fiber optic cables specified by Schneider Automation.

379

Description of the multi-axis control system

Illustration of the various segments

The various segments of the SERCOS® network: l l

TSX CSY 84 module / variable speed controller: segment 1

Variable control / variable control: segment 2 to n l Variable control / module: segment n+1

The diagram below shows the various segments of a SERCOS® network, to which

5 variable speed controllers have been connected.

Segment 1

Variable speed controller

Segment 6

Variable speed controller

Segment 2

Variable speed controller

SERCOS® ring network

Segment 5

Variable speed controller

Segment 3

Segment 4

Variable speed controller

380

Description of the multi-axis control system

Adjusting the optical strength of the transmitter according to the segment length

Each component of the SERCOS® network (TSX CSY 84 module and variable speed controllers) is equipped with an optical transmitter.

For each optical transmitter, the operator must adjust the optical power of the transmitter according to the segment length.

l Optical power of segment 1 (module / first variable speed controller): this is always provided by the optical transmitter of the TSX CSY 84 module. Optical power is adjusted in configuration mode using the PL7 Junior / Pro software by setting a percentage of the optical power in accordance with the segment length.

(See ).

Segment length (in meters)

0 < L < 15

15 < L < 40

Optical power (as a percentage of total power)

66%

100% l Optical power of the other segments (variable controller/variable controller and last variable controller/module): this is always provided by the optical transmitter of the variable controller.

Optical power is adjusted using the UniLink software by setting the segment length only.

381

Description of the multi-axis control system

382

Fiber optic cables

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter presents the fiber optic cables for connecting the various components of the SERCOS® network (TSX CSY 84 / 164 modules and variable speed controllers).

This chapter contains the following topics:

Topic

Pre-assembled fiber optic cables

Kits for creating custom fiber optic cables

Page

384

385

383

Fiber optic cables

Pre-assembled fiber optic cables

At a Glance

List of cables

Schneider Automation offers a range of 1 mm diameter plastic fiber optic cables for connecting the different components of the SERCOS® network (TSX CSY 84 / 164 modules and variable speed controllers). Each cable is equipped at each end with an SMA type connector.

The table below provides the reference and length of each cable.

References

990 MCO 00001

990 MCO 00003

990 MCO 00005

990 MCO 00015

990 MCO 00055

990 MCO 00075

990 MCO 000125

Lengths

0.3 meters

0.9 meters

1.5 meters

4.5 meters

16.5 meters

22.5 meters

37.5 meters

Recommendations

When installing fiber optic cables, it is necessary to comply with the following recommendations:

Note: Recommendations concerning the curve radius of the cables.

For this type of cable, the minimum curve radius must be greater than 25 mm.

Failure to observe this may result in damage to the cables.

Note: Recommendation concerning the tension applied to the cables on installation.

The maximum tension applied to the cables on installation must not exceed 6 Kg.

Failure to observe this may result in damage to the cables.

Maximum permitted temperature: -40°C+80°C.

384

Fiber optic cables

Kits for creating custom fiber optic cables

At a Glance

Tool kit

Schneider Automation offers two kits for creating custom cables: l l

1 tool kit,

1 equipment kit comprising a cable and connectors.

The table below provides the reference and the contents of the tool kit.

Reference

990 MCO KIT 00

Contents

Quantity Description

Service instructions for creating a cable

Cable stripping tool

Connector clip pliers

25 W / 110 V soldering iron

Equipment kit The table below provides the reference and the contents of the equipment kit.

Reference

990 MCO KIT 01

Contents

Quantity

Description

SMA type connectors

Insulation sleeves

30-meter plastic fiber optic cable

385

Fiber optic cables

386

Characteristics, Standards and service conditions

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter presents the different characteristics of the TSX CSY 84 module and the SERCOS® network.

This chapter contains the following topics:

Topic

Characteristics of the module

Characteristics of the SERCOS® network

Standards and service conditions

Page

388

389

390

387

Characteristics, Standards and service conditions

Characteristics of the module

Electrical characteristics

The following table gives the electrical characteristics of the module.

Description of the parameters Values

Typical

1.8 A

Maximum

2 A Current consumed by the module from the

5V of the rack power supply

Power dissipated in the module

Fiber optic outputs

9 W 10 W

Complies with standard EN 61491

Operating and storage temperature/ hygrometry/ altitude

The following table gives the electrical characteristics of the module.

Description of the parameters

Operating temperature

Storage temperature

Hygrometry (without condensation)

Operating altitude

Values

0 to 60°C

-25°C to 70°C

5% to 95%

0 to 2000 m

388

Characteristics, Standards and service conditions

Characteristics of the SERCOS® network

Table of characteristics

The following table gives the main characteristics of the SERCOS® network.

Description of the parameters

Addresses

Baud rate

Cycle time

Values

1...254

2 or 4 Mbauds, configurable by software

4 ms

389

Characteristics, Standards and service conditions

Standards and service conditions

Standards Identical standards to those applied to Premium PLCs (see).

Standard EN 61491:

Electrical equipment of industrial machinery. Serial data link for real-time communication between control units and drive devices.

Service conditions and recommendations linked to the environment

These are identical to those applied to Premium PLCs (see).

390

Compatible variable speed controllers

List of variable speed controllers

List of variable controllers in the

Schneider

Electric range

Schneider Electric offers a range of variable speed controllers that are compatible with the SERCOS® range on Premium PLCs. The table below provides the reference and description of each variable speed controller.

Reference

MHD• 1004 •00

MHD• 1008 •00

MHD• 1017 •00

MHD• 1028 •00

MHD• 1056 •00

MHD• 1112 •00

MHD• 1198 •00

Description

LEXIUM variable speed controller, continuous current of 1.5 A rms

LEXIUM variable speed controller, continuous current of 3 A rms

LEXIUM variable speed controller, continuous current of 6 A rms