Connecting an incremental and absolute SSI encoder to the TSX CCY 1128. Schneider Electric TSX57/PCX57, Hardware PLC Implementation, Counting, Axis Command, Cam, Sercos
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Connecting an incremental and absolute SSI encoder to the
TSX CCY 1128
14
At a Glance
Subject of this chapter
What's in this
Chapter?
This Chapter describes the procedure for connecting an incremental and absolute
SSI encoder to the TSX CCY 1128 electronic cam module.
This chapter contains the following topics:
Topic
Principles for connecting an encoder to a TSX CCY 1128
Connecting an incremental encoder with RS422 outputs to the TSX CCY 1128
Connecting an incremental encoder with Totem Pole outputs to the
TSX CCY 1128
Page
Connecting an absolute SSI encoder to the TSX CCY 1128
Connecting an encoder supply monitor to the TSX CCY 1128
Connecting the encoder supply to the TSX CCY 1128
TSX CAP S15 connection accessory
TSX TAP S1505/S1524 and TSX CCP S15• connection accessories
287
Connecting an incremental and absolute SSI encoder
Principles for connecting an encoder to a TSX CCY 1128
Connection interfaces
Illustration
The 15-pin SUB D connector, located on the front panel of the module, allows the connection of encoder and module. This connector carries: l l all signals travelling to or from the encoder, the encoder supply source, which is also connected: l either by a TELEFAST ABE-7H16R20 cable interface. l or directly, using a TSX CDP •01 prewired strand
The design of the module allows the encoder to be connected at either 5VDC or
10…30VDC.
The diagram below shows the principles for connecting an encoder to a TSX CCY
1128 module.
TSX CCY 1128 SUB D 15 pins connextor 5VCC ou 10..30VCC
Encoder power supply
Encode
Module/encoder connection system
(cables + connectors)
TSX CDP •01
Prewired cable
OR
TSX CDP ••3
Cable
TELEFAST ABE-7H16R20
5VDC ou 10..30VDC
Encoder power supply
5VDC ou 10..30VDC
Encoder power supply
288
Connecting an incremental and absolute SSI encoder
Connecting an incremental encoder with RS422 outputs to the TSX CCY 1128
Pinouts of the module’s 15-pin
SUB D connector
The pinout configuration of the module’s 15-pin SUB D connector, for connection to an incremental encoder with RS 422 outputs, are as follows:
Diagram (front view)
Pin No.
Signal Designation
7
8
5
6
3
4
1
2
9
10
11
12
13
14
15
A+ 5V
A-
-
Z+ 5V
Encoder input, pulse A+ (5VDC)
Encoder input, pulse A-
-
Encoder input, zero latch pulse Z+ (5VDC)
Z-
-
Encoder input, zero latch pulse Z-
-
10…30 V Encoder supply output (+ 10…30VDC)
0 V Encoder supply output (- 0VDC)
-
B+
B-
-
EPSR
-
5 V
-
Encoder input, pulse B+ (5VDC)
Encoder input, pulse B-
-
Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.
-
Encoder supply output (+ 5VDC)
289
Connecting an incremental and absolute SSI encoder
Diagram showing the A, B and Z encoder inputs of the module
The diagram below shows an A, B or Z encoder input used with an incremental encoder equipped with: l l a high-level output with a line transmitter, a 5VDC output voltage to the RS 422 standard.
Note: Note: each A, B and Z input uses a differential line monitor.
Diagram of input A
This diagram shows the equivalent circuit diagram of input A.
The diagram is identical for inputs B and Z.
Connection process diagram
The diagram below describes the process of connecting a TSX CCY 1128 module to an incremental encoder with RS 422 outputs and a 5VDC supply.
TSX CCY 1128
Encoder
A
B
Z
EPSR
+ 5 VDC
- 0 VDC
1
2
9
3
4
5
6
12
13
14
7
11
15
8
10
1
3
4
2
5
6
8
12
10
A+
A-
B+
B-
Z+
Z-
Return supply + supply + supply -
290
Recommendations
Connecting an incremental and absolute SSI encoder l l
When connecting, adhere to the following recommendations:
Connect each signal encoder A+/A-, B+/B-, Z+/Z-, using a twisted pair.
l
Connect each supply point using a twisted pair, in order to reduce the on-line voltage falls.
Connect both terminals of the cable shielding to the protective ground.
CAUTION
Recommendations on the pinout configuration of the encoder inputs/outputs
Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.
Failure to follow this precaution can result in injury or equipment damage.
291
Connecting an incremental and absolute SSI encoder
Connecting an incremental encoder with Totem Pole outputs to the
TSX CCY 1128
Pinout configuration of the module’s 15pin SUB D connector
The pinout configuration of the module’s 15-pin SUB D connector, for connection to an incremental encoder with Totem Pole outputs, is as follows:
Diagram
(front view)
Pin No.
Signal Designation
7
8
5
6
3
4
1
2
9
10
11
12
13
14
15
-
A-
-
Input to be connected to 0V encoder
B+ 24V Encoder input, pulse B+ (10…30VDC)
-
Z-
-
Input to be connected to 0V encoder
-
10…30 V Encoder supply output (+ 10…30VDC)
0 V Encoder supply output (- 0VDC)
A+ 24V Encoder input, pulse A+ (10…30VDC)
-
B-
Z+ 24V
EPSR
Input to be connected to 0V encoder
Encoder input, zero latch pulse Z+ (10…30VDC)
Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.
-
5 V
-
Encoder supply output (+ 5VDC)
292
Connecting an incremental and absolute SSI encoder
Diagram showing the A, B and Z encoder inputs of the module
The diagram below shows an A, B or Z encoder input used with an incremental encoder equipped with: l l a Totem Pole type high-level output, an output voltage of 10…30VDC.
Note: l differential assembly is not possible, the negative polarity of each input (A-, B- and Z-), must be linked to the 0V encoder and the positive inputs (A+, B+ and l
Z+) to encoder outputs A+, B+ and Z+.
No line monitoring.
Diagram of input A
This diagram shows the equivalent circuit diagram of input A.
The diagram is identical for inputs
B and Z.
293
Connecting an incremental and absolute SSI encoder
Connection process diagram for the encoder
The diagram below describes the process of connecting an incremental encoder with Totem Pole outputs, with a 10...30VDC supply.
TSX CCY 1128
A
B
Z
EPSR
+ 10...30 VDC
- 0 VDC
7
8
1
2
5
9
10
3
4
11
12
13
6
14
15
A+
B+
Z+
Return supply + supply + supply -
Encoder
Recommendations l l l connect the positive encoder supply to pin 7 of the module’s 15-pin SUB D connector, connect the module’s EPSR input to the positive supply if the encoder does not have a positive supply feedback output. connect both terminals of the cable shielding to the protective ground.
CAUTION
Recommendations on the pinout configuration of the encoder inputs/outputs
Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.
Failure to follow this precaution can result in injury or equipment damage.
294
Connecting an incremental and absolute SSI encoder
Connecting an absolute SSI encoder to the TSX CCY 1128
Pinout configuration of the module’s
15-pin SUB D connector
The pinout configuration of the module’s 15-pin SUB D connector, for connection to an absolute SSI encoder, is as follows:
Diagram
(front view)
Pin No.
Signal Designation
1
2
7
8
9
10
5
6
3
4
11
12
13
14
15
-
positive
SSI data negative
SSI data
-
CLK +
Encoder input, positive SSI data (5VDC)
Encoder input, negative SSI data
-
-
-
Encoder output, positive SSI CLK (5VDC)
-
-
10…30 V Encoder supply output (+ 10…30VDC)
0 V Encoder supply output (- 0VDC)
-
-
-
-
EPSR
CLK -
5 V
-
-
Positive encoder supply feedback input. Receives positive supply feedback from the encoder, which allows the module to verify the encoder’s presence.
Encoder output, negative SSI CLK
Encoder supply output (+ 5VDC)
295
Connecting an incremental and absolute SSI encoder
Diagram of the module’s SSI
Data encoder input
The diagram below shows the SSI Data encoder input used with an absolute SSI encoder equipped with: l l a high-level output with a line transmitter, a 5VDC output voltage to the RS 422/RS 485 standard.
Note: The SSI Data input uses a differential line monitor.
Diagram of input A
This diagram shows the equivalent circuit diagram of input A.
The diagram is identical for inputs B and Z.
Diagram showing the process for connecting an absolute SSI encoder
The diagram below describes the process for connecting an absolute SSI encoder with a serial link, a 10…30VDC supply and outputs with standard RS 422 line transmitters.
Supply return supply + supply -
Encoder
296
Recommendations
Connecting an incremental and absolute SSI encoder l l l l
Connect each DATA SSI+/SATA SSI- encoder signal using a twisted pair,
Connect each supply point using a twisted pair, in order to reduce the on-line voltage falls
Connect both terminals of the cable shielding to the protective ground.
If the encoder does not have a positive supply feedback output, connect the module’s EPSR input to the positive supply of the encoder.
CAUTION
Recommendations on the pinout configuration of the encoder inputs/outputs
Before connecting the encoder to the module, check the pinout configuration given by the encoder’s manufacturer.
Failure to follow this precaution can result in injury or equipment damage.
297
Connecting an incremental and absolute SSI encoder
Connecting an encoder supply monitor to the TSX CCY 1128
Principle
Diagram of the encoder return supply monitor
The EPSR input signal from the encoder is comparable to: l either a fixed internally generated voltage of 3.3V if the Vref input is not connected.
l or a voltage equal to 66% of the voltage recorded at the Vref input, positive polarity of the encoder supply voltage.
The diagram below is of the encoder supply feedback monitor. encoder supply +
Encoder power supply return (EPSR)
- encoder 0V
Using the VRef input
The table below summarizes the use of the Vref input according to the encoder supply voltage.
If
The encoder is using a 5V supply
Then
The Vref input is not connected to the positive encoder supply.
The EPSR signal is comparable to the internal voltage of 3.3V. OK if > 3.3V
The encoder is using a 10…30V supply The Vref input is connected to the positive encoder supply.
The ESPR signal is comparable to 66% of the encoder supply voltage. OK if >66%
298
Diagram showing the connection process for an encoder on a
10…30V supply
Connecting an incremental and absolute SSI encoder
The diagram below shows the connection process for the encoder supply feedback monitor if the encoder is using a 10…30 V supply. encoder supply +
Encoder
- encoder 0V
Diagram showing the connection process for an encoder on a 5V supply
The diagram below gives the process for connecting the encoder supply feedback monitor if the encoder is using a 5V supply. encoder supply +
Encoder
- Encoder 0V
Diagram of the connection process if the encoder has no supply feedback
In this case, the EPSR input is connected to the positive supply at the encoder.
3,3 V encoder supply +
VRef
EPSR
(1) encoder supply +
Encoder
- Encoder OV
TSX CCY 1128 - 0 V
299
Connecting an incremental and absolute SSI encoder
Connecting the encoder supply to the TSX CCY 1128
Introduction The encoder supply can be connected: l either by using a TELEFAST ABE-7H16R20 cable interface, which is then connected to the module using a TSX CDP ••3 cable.
l or directly, using a TSX CDP •01 pre-wired strand
Process diagram for connecting the encoder supply to the
TELEFAST interface
The diagram below shows the process for connecting the encoder supply.
l l
At 24 VDC for an encoder with a 10…30 VDC supply format, and at 5 VDC for an encoder with a 5 VDC supply.
TSX CCY 1128
+ + - -
TSX CDP
••3 cable
1
3
2
4
5 V
0 V
10...30 V
VRef
TSX CDP
••3 cable
Supply
24 VDC
101 102 103
- 0 V
FU
+ 24 V
VRef
(1)
Supply
5 VDC
- 0 V
101 100
FU
+ 5 V
(1) to control encoder supply at 66% of voltage provided.
Connection only to be made if supply voltage 10…30 VDC
300
Connecting an incremental and absolute SSI encoder
Catalog of
TSX CDP ••3 connector cables
The table below gives the different references for the cables connecting the
TELEFAST to the module, and their respective lengths.
Cable references
TSX CDP 053
TSX CDP 103
TSX CDP 203
TSX CDP 303
TSX CDP 503
Cable lengths
0.5 meters
1 meter
2 meters
3 meters
5 meters
Diagram showing the process for connecting the supply using a
TSX CDP •01 pre-wired strand l l
The diagram below shows the process for connecting the encoder supply.
At 24 VDC for an encoder with a 10…30 VDC supply format, and at 5 VDC for an encoder with a 5 VDC supply.
TSX CCY 1128
HE 10
5
7
1
3
9
2
4
6
VRef
(1)
8
10
White
Brown
Green
Yellow
Fu
+ 5 VDC
Fu
+ 24 VDC
0 VDC
11 12
13 14
Cable
TSX CDP •01
TSX CDP •01 cable
15 16
17
19
18
20
TSX CDP •01 cable
(1) to control encoder supply at 66% of voltage provided.
Connection only to be made if supply voltage 10…30 VDC
Catalog of
TSX CDP •01 connector cables
The table below gives the different references for the cables connecting the
TELEFAST to the module, and their respective lengths.
Cable references
TSX CDP 301
TSX CDP 501
Cable lengths
3 meters
5 meters
301
Connecting an incremental and absolute SSI encoder
Recommendations l l l
Maximum length of wires between the supply outputs and the connection points on the TELEFAST: must be less than 0.5 meters.
Protection on the + supply: although the module has several built-in protection systems to guard against wiring errors and accidental short-circuits on the cables, it is vital to install a 1A maximum non-delay fuse (Fu) on the + supply.
Connection of the 0 V supply to the protective ground: must be as close as possible to the supply output.
302
Connecting an incremental and absolute SSI encoder
TSX CAP S15 connection accessory
At a Glance The TSX CAP S15 accessory comprises 2 15-pin SUB D connectors, and ensures the link between the module’s connection interface and the encoder’s connection string.
The table below introduces the TSX CAP S15 connection accessory.
Diagram References Use
TSX CAP S15 Can be used in the module/encoder connection string
Composition
Kit comprises 2 15-pin
SUB D connectors with covers.
Integrating the
TSX CAP S15 into the connection string
The diagram below shows how to integrate a 15-pin SUB D connector from the
TSX CAP S15 kit into the encoder connection string.
12-pins DIN connector
Cable
Cable female male
12-pins DIN connector
Cable
Codeur incrémental ou absolu SSI
Encoder outputs: via shielded cable without connector
12-pins DIN connector
Encoder outputs:
12-pin DIN connector integrated in the encoder
303
Connecting an incremental and absolute SSI encoder
TSX TAP S1505/S1524 and TSX CCP S15• connection accessories
Introduction to the various accessories
The table below introduces the various accessories, their uses and functions.
Diagram
12-pin
DIN
12-pin
DIN
15-pin
SUB D
15-pin
SUB D
References Use Function
TSX TAP S1505 Can be used in a module/encoder connection string to connect a 5VDC incremental encoder with RS422 outputs, using A+/A-, B+/B- and Z+/Z- signals.
Mechanical interface equipped with two connectors, which allow a
15-pin SUB D connection and a 12-pin DIN connection to be used.
15-pin
SUB D
TSX TAP S1524 Can be used in a module/encoder connection string to connect a 24VDC encoder with Totem
Pole outputs, using
A, B, and Z signals.
Mechanical interface equipped with two connectors, which allow a
15-pin SUB D connection and a 12-pin DIN connection to be used.
15-pin
SUB D
TSX CCP S15• Can be used in a module/encoder connection string to connect the module to a TSX TAP S1505 or TSX TAP S1524
Connector cables comprising one cable with
24 gage wires, and equipped with a 15-pin
SUB D connector at each terminal.
304
Integrating the
TSX TAP S1505/
S1524 and
TSX CCP S15• into the connection string
Connecting an incremental and absolute SSI encoder
The diagram below shows how to integrate the TSX CCP S15, TSX TAP S1505 and
TSX TAP S1524 accessories into the connection string of an encoder:
12-pin DIN connectors female male
Incremental encoder
Cable
Encoder outputs via shielded cable
Cable
Encoder outputs via 12-pin DIN connector integrated in the encoder
Installing the
TSX TAP S1505/
S1524 accessories
The diagrams below show the two methods for installing these accessories.
Installing on a Telequick AM1-PA• board
Installing on the cabinet lead-in
Max. thickness =5mm
Seal
Cut-out
∅
7mm
305
Connecting an incremental and absolute SSI encoder
Dimensions of the TSX TAP
S1505/S1524 accessories
The diagram below provides the dimensions of the sides and the mounting distance on the Telequick AM1-PA• board of the TSX TAP S1505 and TSX TAP 1524 accessories.
55
31 38
47
Anti-clockwise direction for the
12-pin DIN connectors in the connection string
In order to facilitate connections, the pin numbers of the various 12-pin DIN connectors in the connection string must correspond to each other. In order to allow this, the pinout configuration of the connectors must be: l in an anti-clockwise direction for connectors belonging to the cable that relies on encoder accessory TSX TAP S1505/S1524, l in an anti-clockwise direction for connectors belonging to the encoder and the
TSX TAP S1505/S1524 accessory.
TSX TAP S1505/S1524 Cable to be made by the user or supplied by the encoder manufacturer
Encoder with counterclockwise connector female 12-pin DIN
2
3
1 9
10
11
12
4 5
8
6
7 male 12-pin DIN
7
6
8 9
12
11
10
5 4
1
3
2
Clockwise
Counterclockwise female 12-pin DIN
8 9
7
6
12
11
10
5 4
1
3
2 male 12-pin DIN
2
3
1 9
10
11
12
8
6
7
4 5
306
Connecting an incremental and absolute SSI encoder
Pinout configuration for the TSX TAP
S1505 accessory connectors
The diagram below shows the pinout configuration of the TSX TAP S1505 accessory at the 15-pin SUB-D connector terminal, and the 12-pin DIN connector terminal. male 15-pin
SUB D
TSX CCP S15•
9
10
1
2
1
2
10
A+ 5 V
A- 5 V
B+ 5 V
5
6
8 female 12-pin DIN
Special cable to be made or supplied by the encoder manufacturer
3
B- 5 V
11 11 1
12
13
4
5
4
5
Z+ 5 V
Z- 5 V
3
4
2
3
1 9
10
11
12
4 5
8
6
7
6
TSX CCY 1128
14
15
7
8
13
15
EPSR
+5 V
2
12
RS 422 output incremental encoder
(signals (A+/A-,
B+/B-, Z+/Z-)
0 V
8 10
TSX TAP S1505
307
Connecting an incremental and absolute SSI encoder
Pinout configuration for the TSX TAP
S1524 accessory connectors
The diagram below shows the pinout configuration of the TSX TAP S1524 accessory at the 15-pin SUB D connector terminal, and the 12-pin DIN connector terminal. male 15-pin
SUB D
TSX CCP S15•
9
10
11
12
13
1
2
3
4
5
3
9
12
7
13
2
B+ 24 V
8
A+ 24 V
5
Z+ 24 V
Encoder power supply return
24 V
3
12 female 12-pin DIN
Special cable to be made or supplied by the encoder manufacturer
2
3
1 9 8
10
11
12
6
7
4 5
6
TSX CCY 1128
14
15
7
8
5
8
0 V
Totem Pole output incremental encoder
(signals (A, B,
Z)
11 10
TSX TAP S1524
308
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