CONTENTS
1. Introduction
1-1 Servo/spindle drive system configuration ......................................................................................... 1-2
1-1-1 System configuration ................................................................................................................. 1-2
1-1-2 Unit outline type ......................................................................................................................... 1-3
1-2 Explanation of type ........................................................................................................................... 1-4
1-2-1 Servomotor type......................................................................................................................... 1-4
1-2-2 Servo drive unit type .................................................................................................................. 1-8
1-2-3 Spindle motor type ................................................................................................................... 1-10
1-2-4 Spindle drive unit type ............................................................................................................. 1-12
1-2-5 Power supply unit type............................................................................................................. 1-13
1-2-6 AC reactor type ........................................................................................................................ 1-14
2. Specifications
2-1 Servomotor ....................................................................................................................................... 2-2
2-1-1 Specifications list ....................................................................................................................... 2-2
2-1-2 Torque characteristics ............................................................................................................... 2-7
2-2 Spindle motor.................................................................................................................................. 2-10
2-2-1 Specifications........................................................................................................................... 2-10
2-2-2 Output characteristics .............................................................................................................. 2-15
2-3 Drive unit......................................................................................................................................... 2-20
2-3-1 Installation environment conditions.......................................................................................... 2-20
2-3-2 Servo drive unit ........................................................................................................................ 2-20
2-3-3 Spindle drive unit ..................................................................................................................... 2-22
2-3-4 Power supply unit..................................................................................................................... 2-22
2-3-5 AC reactor................................................................................................................................ 2-23
2-3-6 D/A output specifications for servo drive unit .......................................................................... 2-24
2-3-7 D/A output specifications for spindle drive unit........................................................................ 2-25
2-3-8 Explanation of each part .......................................................................................................... 2-26
2-4 Restrictions on servo control .......................................................................................................... 2-29
2-4-1 Restrictions of electronic gear setting value ............................................................................ 2-29
2-4-2 Restrictions on absolute position control ................................................................................. 2-31
3. Characteristics
3-1 Servomotor ....................................................................................................................................... 3-2
3-1-1 Environmental conditions........................................................................................................... 3-2
3-1-2 Quakeproof level........................................................................................................................ 3-2
3-1-3 Shaft characteristics................................................................................................................... 3-3
3-1-4 Oil/water standards .................................................................................................................... 3-4
3-1-5 Magnetic brake .......................................................................................................................... 3-5
3-1-6 Dynamic brake characteristics................................................................................................... 3-8
3-2 Spindle motor.................................................................................................................................. 3-10
3-2-1 Environmental conditions......................................................................................................... 3-10
3-2-2 Shaft characteristics................................................................................................................. 3-10
3-3 Drive unit characteristics................................................................................................................. 3-11
3-3-1 Environmental conditions......................................................................................................... 3-11
3-3-2 Heating value ........................................................................................................................... 3-12
3-3-3 Overload protection characteristics ......................................................................................... 3-13
4. Dedicated Options
4-1 Servo options.................................................................................................................................... 4-2
4-1-1 Battery and terminator option (mandatory selection)................................................................. 4-3
4-1-2 Dynamic brake unit (MDS-B-DBU) (mandatory selection for large capacity)............................ 4-8
4-1-3 Ball screw side detector ........................................................................................................... 4-10
4-1-4 Machine side detector.............................................................................................................. 4-11
4-1-5 Detector conversion unit (MDS-B-HR)..................................................................................... 4-13
4-1-6 Signal divider unit (MDS-B-SD) ............................................................................................... 4-15
4-2 Spindle option ................................................................................................................................. 4-17
4-2-1 Magnetic sensor....................................................................................................................... 4-19
4-2-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8) ......................................... 4-21
4-2-3 C-axis detector (OSE90K) ....................................................................................................... 4-23
4-2-4 C-axis detector (MBE90K) ....................................................................................................... 4-25
4-2-5 C-axis detector (MHE90K) ....................................................................................................... 4-26
4-2-6 Spindle side PLG (MXE128/180/256/512)............................................................................... 4-27
4-2-7 Detector conversion unit (MDS-B-PJEX)................................................................................. 4-31
4-3 Cables and connectors ................................................................................................................... 4-33
4-3-1 Cable connection diagram ....................................................................................................... 4-33
4-3-2 List of cables and connectors .................................................................................................. 4-34
5. Peripheral Devices
5-1 Selection of wire ............................................................................................................................... 5-2
5-1-1 Example of wires by unit ............................................................................................................ 5-2
5-2 Selection the AC reactor, contactor and no-fuse breaker ................................................................ 5-5
5-2-1 Standard selection ..................................................................................................................... 5-5
5-2-2 Selection when a contactor is shared ........................................................................................ 5-6
5-3 Earth leakage breaker ...................................................................................................................... 5-7
5-4 Branch-circuit protection ................................................................................................................... 5-8
5-4-1 Circuit protector.......................................................................................................................... 5-8
5-4-2 Fuse protection .......................................................................................................................... 5-8
5-5 Noise filter ......................................................................................................................................... 5-9
5-6 Surge absorber ............................................................................................................................... 5-10
5-7 Speedometer and load meter ......................................................................................................... 5-11
5-8 Cable for peripheral control ............................................................................................................ 5-12
5-8-1 Cable for external emergency stop.......................................................................................... 5-12
5-8-2 Cable for servomotor magnetic brake...................................................................................... 5-13
Appendix 1. Outline Dimension Drawings
Appendix 1-1 Servomotor outline dimension drawings ........................................................................A1-2
Appendix 1-1-1 HC Series.................................................................................................................A1-2
Appendix 1-1-2 HA Series.................................................................................................................A1-8
Appendix 1-2 Outline dimension drawings of spindle motor...............................................................A1-12
Appendix 1-2-1 SJ Series................................................................................................................A1-12
Appendix 1-2-2 SJ-V Series ............................................................................................................A1-15
Appendix 1-2-3 SJ-VS Series .........................................................................................................A1-25
Appendix 1-2-4 SJ-PMF Series (IPM motor)...................................................................................A1-27
Appendix 1-3 Unit outline dimension drawings...................................................................................A1-28
Appendix 1-3-1 Servo/spindle drive unit .........................................................................................A1-28
Appendix 1-3-2 Power supply unit ..................................................................................................A1-37
Appendix 1-3-3 AC rector................................................................................................................A1-41
Appendix 2. Cable and Connector Specifications
Appendix 2-1 Selection of cable ...........................................................................................................A2-2
Appendix 2-1-1 Cable wire and assembly.........................................................................................A2-2
Appendix 2-1-2 Flexible conduits ......................................................................................................A2-4
Appendix 2-2 Cable connection diagram..............................................................................................A2-6
Appendix 2-3 Connector outline dimension drawings ........................................................................A2-12
Appendix 3. Selection
Appendix 3-1 Selecting the servomotor series .....................................................................................A3-2
Appendix 3-1-1 Motor series characteristics .....................................................................................A3-2
Appendix 3-1-2 Servomotor precision...............................................................................................A3-3
Appendix 3-2 Selection of servomotor capacity....................................................................................A3-4
Appendix 3-2-1 Load inertia ratio ......................................................................................................A3-4
Appendix 3-2-2 Short time characteristics ........................................................................................A3-4
Appendix 3-2-3 Continuous characteristics.......................................................................................A3-5
Appendix 3-3 Example of servo selection.............................................................................................A3-7
Appendix 3-3-1 Motor selection calculation ......................................................................................A3-7
Appendix 3-3-2 Servo selection results...........................................................................................A3-10
Appendix 3-3-3 Motor shaft conversion load torque .......................................................................A3-11
Appendix 3-3-4 Expressions for load inertia calculation .................................................................A3-12
Appendix 3-4 Selecting the power supply...........................................................................................A3-13
Appendix 3-4-1 Selecting according to the continuous rated capacity ...........................................A3-13
Appendix 3-4-2 Selection with maximum momentary capacity.......................................................A3-15
Appendix 3-4-3 Selection example .................................................................................................A3-16
Appendix 4. Explanation of Large Capacity Spindle Unit Specifications
Appendix 4-1 Explanation of large capacity spindle unit specifications ...............................................A4-2
Appendix 4-1-1 Outline......................................................................................................................A4-2
Appendix 4-1-2 List of units...............................................................................................................A4-2
Appendix 4-1-3 Selection of AC reactor (B-AL), contactor and NFB ................................................A4-2
Appendix 4-1-4 Outline dimension drawings.....................................................................................A4-3
Appendix 4-1-5 Panel cut dimension drawing...................................................................................A4-8
Appendix 4-1-6 Heating value...........................................................................................................A4-9
Appendix 4-1-7 Selecting the power capacity ...................................................................................A4-9
Appendix 4-1-8 Selecting the wire size .............................................................................................A4-9
Appendix 4-1-9 Drive unit connection screw size ...........................................................................A4-10
Appendix 4-1-10 Connecting each unit ...........................................................................................A4-10
Appendix 4-1-11 Restrictions ..........................................................................................................A4-12
Appendix 4-1-12 Parameters ..........................................................................................................A4-14
Appendix 4-1-13 Precautions ..........................................................................................................A4-14
Appendix 5. Transportation Restrictions for Lithium Batteries
Appendix 5-1 Transportation restrictions for lithium batteries ................................................................A5-2
Appendix 5-1-1 Restriction for packing .............................................................................................A5-2
Appendix 5-1-2 Issuing domestic law of the United State for primary lithium battery transportationA5-5
Appendix 6. Compliance to EU EC Directives
Appendix 6-1 Compliance to EC Directives..........................................................................................A6-2
Appendix 6-1-1 European EC Directives ..........................................................................................A6-2
Appendix 6-1-2 Cautions for EC Directive compliance .....................................................................A6-2
Appendix 7. EMC Installation Guidelines
Appendix 7-1 Introduction .....................................................................................................................A7-2
Appendix 7-2 EMC instructions ............................................................................................................A7-2
Appendix 7-3 EMC measures ...............................................................................................................A7-3
Appendix 7-4 Measures for panel structure..........................................................................................A7-3
Appendix 7-4-1 Measures for control panel unit ...............................................................................A7-3
Appendix 7-4-2 Measures for door....................................................................................................A7-4
Appendix 7-4-3 Measures for operation board panel........................................................................A7-4
Appendix 7-4-4 Shielding of the power supply input section ............................................................A7-4
Appendix 7-5 Measures for various cables...........................................................................................A7-5
Appendix 7-5-1 Measures for wiring in panel....................................................................................A7-5
Appendix 7-5-2 Measures for shield treatment .................................................................................A7-5
Appendix 7-5-3 Servomotor power cable..........................................................................................A7-6
Appendix 7-5-4 Servomotor feedback cable .....................................................................................A7-6
Appendix 7-5-5 Spindle motor power cable ......................................................................................A7-7
Appendix 7-5-6 Spindle motor feedback cable .................................................................................A7-7
Appendix 7-6 EMC countermeasure parts............................................................................................A7-8
Appendix 7-6-1 Shield clamp fitting...................................................................................................A7-8
Appendix 7-6-2 Ferrite core ..............................................................................................................A7-9
Appendix 7-6-3 Power line filter ......................................................................................................A7-10
Appendix 7-6-4 Surge protector ......................................................................................................A7-15
Appendix 8. EC Declaration of conformity
Appendix 8-1 Compliance to EC Directives..........................................................................................A8-2
Appendix 8-1-1 Low voltage equipment............................................................................................A8-2
Appendix 8-1-2 Electromagneic compatibility ...................................................................................A8-9
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
Appendix 9 Instruction Manual for Compliance with UL/c-UL Standard...............................................A9-2
Appendix 10. Compliance with China Compulsory Product Certification (CCC Certification) System
Appendix 10-1 Outline of China Compulsory Product Certification System.......................................A10-2
Appendix 10-2 First Catalogue of Products subject to Compulsory Product Certification .................A10-2
Appendix 10-3 Precautions for Shipping Products .............................................................................A10-3
Appendix 10-4 Application for Exemption...........................................................................................A10-4
Appendix 10-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification ..........................A10-5
