4. Dedicated Options. Mitsubishi Electric MDS-C1 Series
Mitsubishi Electric MDS-C1 Series is a numerical control unit known for its AC servo and spindle drive capabilities. This industrial-grade device seamlessly integrates with various machine tools, empowering users with precise control over their operations. To ensure optimal performance and safety, it comes with a comprehensive instruction manual guiding users through installation, operation, maintenance, and inspection procedures.
Advertisement
Advertisement
4. Dedicated Options
4-1 Servo options ..................................................................................................................................... 4-2
4-1-1 Battery and terminator option (mandatory selection) .................................................................. 4-3
4-1-2 Dynamic brake unit (MDS-B-DBU) (mandatory selection for large capacity) ............................. 4-8
4-1-3 Ball screw side detector ............................................................................................................ 4-10
4-1-4 Machine side detector ............................................................................................................... 4-11
4-1-5 Detector conversion unit (MDS-B-HR) ...................................................................................... 4-13
4-1-6 Signal divider unit (MDS-B-SD)................................................................................................. 4-15
4-2 Spindle option................................................................................................................................... 4-17
4-2-1 Magnetic sensor ........................................................................................................................ 4-19
4-2-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8) ........................................... 4-21
4-2-3 C-axis detector (OSE90K)......................................................................................................... 4-23
4-2-4 C-axis detector (MBE90K)......................................................................................................... 4-25
4-2-5 C-axis detector (MHE90K) ........................................................................................................ 4-26
4-2-6 Spindle side PLG (MXE128/180/256/512) ................................................................................ 4-27
4-2-7 Detector conversion unit (MDS-B-PJEX) .................................................................................. 4-31
4-3 Cables and connectors .................................................................................................................... 4-33
4-3-1 Cable connection diagram ........................................................................................................ 4-33
4-3-2 List of cables and connectors.................................................................................................... 4-34
4 - 1
4. Dedicated Options
4-1 Servo options
The option units are required depending on the servo system configuration. Check the option units to be required referring the following items.
(1) System configuration in the full closed loop control
Check the servo options required to execute the full closed loop control based on the following table.
System configuration
OSE104-ET, OSE105-ET
OSA104-ET, OSA105-ET
Relative position linear scale
(Oblong wave signal output ）
Motor side detector specifications
Incremental
Incremental
Incremental
Need for detector conversion unit
(MDS-B-HR)
×
×
×
Need for battery unit
(MDS-A-BT)
×
{
×
Servo system specifications
Incremental
Absolute position
Incremental
Relative position linear scale
(SIN wave signal output)
Incremental { ×
Incremental
AT41 (Mitsutoyo)
FME, FML type (Futaba corporation)
POINT
Incremental
Incremental
MP scale (Mitsubishi Heavy Industries) Absolute position
AT342, AT343 (Mitsutoyo)
LC191M, LC491M (HEIDENHAIN)
RCN223, RCN723 (HEIDENHAIN)
Incremental
Incremental
Incremental
×
×
×
×
×
×
×
×
{
×
×
×
Absolute position
Absolute position
Absolute position
Absolute position
Absolute position
Absolute position
The absolute position system cannot be established in combination with the relative position (incremental) machine side detector and absolute position motor side detector.
(2) System configuration in the synchronous control
(a) For position command synchronous control
The synchronous control is all executed in the NC, and the each servo is controlled as an independent axis. Therefore, preparing special options for the synchronous control is not required on the servo side.
(b) For speed/current command synchronous control
The signal divider unit (MDS-B-SD) may be required because two axes share the FB signal of the motor detector or linear scale. Check whether the signal divider unit is required based on the following table.
System configuration
For control with MDS-C1-V2
(small capacity)
Need for signal divider unit
(MDS-B-SD)
Need for detector conversion unit
(MDS-B-HR)
For control with MDS-C1-V1 × 2 units
(large capacity)
Need for signal divider unit
(MDS-B-SD)
Need for detector conversion unit
(MDS-B-HR)
Semi closed control
(only for motor side detector)
Relative position linear scale
(Oblong wave signal output)
Relative position linear scale
(SIN wave signal output)
AT41 (Mitsutoyo)
FME, FML type (Futaba corporation)
MP scale (Mitsubishi Heavy Industries)
AT342, AT343 (Mitsutoyo)
POINT
×
×
×
×
×
×
×
×
×
×
{
×
×
×
×
×
{
{
×
{
{
{
{
{
×
×
{
×
×
×
×
×
LC191M, LC491M (HEIDENHAIN)
When executing the synchronous control, use the servomotors of which the type and detector specifications are same.
4 - 2
4. Dedicated Options
4-1-1 Battery and terminator option (mandatory selection)
A battery unit or terminator must be connected on each NC communication bus line. Select the unit according to the system specifications.
Always connect the terminator to the last unit connected to the NC communication bus line. If there are many axes and two NC communication bus line systems are in use, connect a terminator per each system.
(a) Outline dimension drawing
•
A-TM
20.9
29.7
[Unit: mm]
4 - 3
4. Dedicated Options
This battery option may be required to establish absolute position system. Select a battery option from the table below depending on the servo system.
Type MDS-A-BT□□ FCU6-BTBOX-36
Unit and battery integration type
Class9 (excluding MDS-A-BT-2)
Unit and battery integration type
Not applicable
Installation type
Hazard class
Number of connectable axes
Battery change
Appearance
2 to 8 axes
Not possible
Up to 6 axes
Possible
(3) (4)
4 - 4
4. Dedicated Options
(a) Battery unit (MDS-A-BT□ )
< Specifications >
Battery option type
Battery unit
MDS-A-BT-2 MDS-A-BT-4 MDS-A-BT-6 MDS-A-BT-8
Lithium battery series ER6V
Nominal voltage
Nominal capacity 4000mAh 8000mAh
3.6V
12000mAh 16000mAh
Battery Hazard class safety Battery shape
Number of batteries used
Lithium alloy content
ER6V x 2 ER6V x 4
Class 9
Set battery
ER6V x 6 ER6V x 8
1.3g 2.6g 3.9g 5.2g
Mercury content
Number of connectable axes
Battery continuous backup time
Battery useful life (From date of unit manufacture)
Data save time in battery replacement
Back up time from battery warning to alarm occurrence
(Note)
Up to 2 axes
1g or less
Up to 4 axes Up to 6 axes
Approx. 30000 hours
7 years
Approx. 100 hours
Up to 8 axes
HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Weight 600g
(Note) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery warning occurs.
< Outline dimension drawings >
•
MDS-A-BT-2/-4/-6/-8
15 Use an M5 screw for the ø6 mounting hole
17
6
30
R3
4 - 5
100
[Unit: mm]
4. Dedicated Options
(b) Battery unit ( FCU6-BTBOX-36 )
< Specifications >
Battery option type
Battery unit
FCU6-BTBOX-36 （ Note1 ）
Lithium battery series 2CR5
Nominal voltage
Nominal capacity
Battery Hazard class safety Battery shape
Number of batteries used
Lithium alloy content
Mercury content
Number of connectable axes
Battery continuous backup time
Battery useful life
(From date of unit manufacture)
Data save time in battery replacement
Back up time from battery warning to alarm occurrence
(Note3)
6.0V (Lithium battery), 3.6V (Output)
2600mAh
-
Single battery
2CR5 ×
1.96g
2
1g or less
Up to 6 axes
Approx. 5000 hours (when 6 axes are connected)
5 years
Note2
HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Approx. 30 hours (when 6 axes are connected)
Weight 200g
(Note1) A lithium battery in FCU6-BTBOX-36 is commercially available. The battery for replacement has to be prepared by the user.
(Note2) Use new batteries (nominal capacity 1300mAh or more) within five years from the date of manufacture. The batteries should be replaced once a year.
(Note3) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery warning occurs.
< Outline dimension drawings >
•
FCU6-BTBOX-36
75
4 12.5
57.5
Plus (+) terminal
Minus (-) terminal
2CR5
2CR5
50 Packing area
Square hole
Panel cut drawing
2-M4 screw
[Unit: mm]
4 - 6
4. Dedicated Options
CAUTION
1. On January 1, 2003, new United Nations requirements, "United Nations
Dangerous Goods Regulations Article 12", became effective regarding the transportation of lithium batteries. The lithium batteries are classified as hazardous materials (Class 9) depending on the unit. (Refer to Appendix 4.)
2. The lithium battery must be transported according to the rules set forth by the
International Civil Aviation Organization (ICAO), International Air
Transportation Association (IATA), International Maritime Organization
(IMO), and United States Department of Transportation (DOT), etc. The packaging methods, correct transportation methods, and special regulations are specified according to the quantity of lithium alloys. The battery unit exported from Mitsubishi is packaged in a container (UN approved part) satisfying the standards set forth in this UN Advisory.
3. To protect the absolute value, do not shut off the servo drive unit control power supply if the battery voltage becomes low (warning 9F).
4. Contact the Service Center when replacing the MDS-A-BT Series and cell battery.
5. Replace the FCU6-BTBOX-36 battery with a new battery (2CR5) within the recommended service period. This battery is commercially available for use in cameras, etc.
6. The battery life (backup time) is greatly affected by the working ambient temperature. The above data is the theoretical value for when the battery is used 8 hours a day/240 days a year at an ambient temperature of 25°C.
Generally, if the ambient temperature increases, the backup time and useful life will both decrease.
4 - 7
4. Dedicated Options
4-1-2 Dynamic brake unit (MDS-B-DBU) (mandatory selection for large capacity)
The MDS-C1-V1-110/150 units do not have dynamic brakes built in, so install an external dynamic brake unit.
(1) Specifications
Type
MDS-B-DBU-150
Coil specifications
24VDC 160mA
Compatible drive unit
MDS-C1-V1-110/150
Weight (kg)
2
(2) Outline dimension drawings
•
MDS-B-DBU-150
20
FG a b 13
20
5
140
5
U V W
20
200
[Unit: mm]
4 - 8
4. Dedicated Options
(3) Connecting with the servo drive unit
Brake connector
(CN20)
Pin
1
2
3
Name
24VDC
DBU
MBR
Servomotor
CNU20S(AWG14)
1
2
3
Twist wire
External power supply
24VDC GND
To a motor brake
U V W a
Internal circuit diagram b
Dynamic brake unit
(MDS-B-DBU)
Control terminal block (M3)
Terminal
4
5
6
1
2
3
Name
NC a b
13
14
Power terminal block (M3)
Terminal
1
2
3
Name
U
V
W
V
W
U
R (0.2
Ω
)
14
13 b
MC SK a
CAUTION
Correctly wire the dynamic brake unit to the servo drive unit.
Do not use for applications other than emergencies (normal braking, etc.). The internal resistor could heat up, and lead to fires or faults.
POINT
When you use a motor with a brake, please wire (between 1pin and 3pin) for the
CN20 connector.
4 - 9
4. Dedicated Options
4-1-3 Ball screw side detector
(1) Specifications
Type
Relative position detector
Absolute position detector
Type Maximum feedrate Detector output Detector resolution
OSE104-ET 3000r/min Serial 100,000p/rev
OSE105-ET 3000r/min Serial
OSA104-ET 3000r/min Serial 100,000p/rev
OSA105-ET 3000r/min Serial
(2) Outline dimension drawings
•
OSA -ET/OSE -ET Series
45°
4-ø4.8
85
60
29
7 2
30
14
A 8.72
ø80
A
ø100
Cross section
A-A
Key position
38
MS3102A22-14 (19 pins)
[Unit: mm]
4 - 10
4. Dedicated Options
4-1-4 Machine side detector
All machine side detectors are optional parts, and must be prepared by the user.
(1) Relative position detector
Use a relative position detector for the machine side that satisfies the following "(a)" and "(b)" according to the output signal specifications.
(a) Oblong wave output
Select a relative position detector with an A/B phase difference and Z-phase width at the maximum feedrate that satisfies the following conditions.
Use an A, B, Z-phase signal type with differential output (RS-422 standard product) for the output signal.
Output circuit Phase difference
A, B, Z-phase
A, B, Z-phase
A-phase
B-phase
0.1
µ s or more
Z-phase
0.1
µ s or more
Integer mm
For a scale having multiple Z phases, select the neighboring Z phases whose distance is an integral mm.
(b) Analog wave output (using MDS-B-HR)
When using a relative position detector that the signal is the analog (SIN wave) output, the detector output signal is converted in the detector conversion unit (MDS-B-HR), and then the signal is transmitted to the drive unit in the serial communication. Select a relative position detector with A/B phase SIN wave signal that satisfies the following conditions.
(Output signal)
•
2.5V reference 1Vp-p analog A-phase, B-phase, Z-phase differential output
•
Output signal frequency max 200kHz
Voltage [V]
A phase B phase
3
2.5
2
Time
A/B phase output signal waveform during forward run
4 - 11
4. Dedicated Options
(2) Absolute position detector
The applicable absolute position detectors are as follows.
AT41
FME, FML
CAUTION
Applicable absolute position detectors for the machine side
Mitsutoyo 50m/min
FUTABA
5.1 to 120m/min
Differs according to the resolution.
A, B-phase
Z-phase
Serial data
A, B-phase
Serial data
A, B-phase
Detector resolution
1
µ m/p after multiplying by four
Zero point indexing
10mm spacing
Absolute position 1
µ m/p
0.1 to 10
µ m/p after multiplying by four
1
µ m/p after multiplying by four
Mitsubishi Heavy
Industries
30m/min
Z-phase
Zero point indexing
2mm spacing
MP scale
∗
Motor side detector also needs an absolute position encoder.
AT342
AT343
LC191M
LC491M
RCN723 for rotating axis
RCN223 for rotating axis
0.5
µ m/p
Mitsutoyo 120m/min Serial 0.05
µ m/p
0.1
µ m/p
HEIDENHAIN 120m/min Serial
µ m/p/0.1
µ m/p
HEIDENHAIN 300r/min Serial 8,000,000p/rev
HEIDENHAIN 1500r/min Serial 8,000,000p/rev
Confirm each manufacturer specifications before using the machine side detector.
4 - 12
4. Dedicated Options
4-1-5 Detector conversion unit (MDS-B-HR)
This unit superimposes the scale analog output raw waves, and generates high resolution position data.
Increasing the detector resolution is effective for the servo high-gain. MDS-B-HR-12(P) is used for the synchronous control system that 1-scale 2-drive operation is possible.
MDS-B-HR- (1) (2)
(2) Protective structure
Symbol Protective structure
None
P
IP65
IP67
(1) Signal division function class
Symbol Scale output voltage class
11
12
Output number 1
Output number 2 (with division)
(2) Specifications
Type MDS-B-HR- 11 12 11P 12P
Compatible scale (example)
Signal 2-division function
Analog signal input specifications
Compatible frequency
Scale resolution
Input/output communication style
Working ambient temperature
Working ambient humidity
Atmosphere
Tolerable vibration
Tolerable impact
Tolerable power voltage
Maximum heating value
Weight
Protective structure
×
LS186 / LIDA181 / LIF181 (HEIDENHAIN)
{ × {
A-phase, B-phase, Z-phase (2.5V reference Amplitude 1V
P-P
)
Analog raw waveform max. 200kHz
Analog raw waveform/512 division
High-speed serial communication I/F, RS485 or equivalent
0 to 55°C
90%RH or less (with no dew condensation)
No toxic gases
98.0 m/s
2
(10G)
294.0 m/s
2
(30G)
5VDC
±
5%
2W
0.5kg or less
IP65 IP67
4 - 13
4. Dedicated Options
(3) Unit outline dimension drawings
•
MDS-B-HR
6.5
152 6.5
46
RM15WTR-10S
4-
Ø
5 hole RM15WTR-12S
RM15WTR-8Px2
165
Unit [mm]
(3) Explanation of connectors
Connector name
CON1
CON2
CON3
CON4
Application Remarks
For connection with servo drive unit (2nd system) Not provided for 1-part system specifications
For connection with servo drive unit
For connection with scale
For connection with pole detection unit
(MDS-B-MD)
*Used for linear servo system
Connector pin layout
CON1 CON4
Pin No. Function Pin No. Function Pin No.
Function Pin No. Function
4
5
6
7
1
2
3
8
RQ+ signal
RQ- signal
SD+ signal
SD- signal
1
2
3
4
RQ+ signal
RQ- signal
SD+ signal
SD- signal
P5
P5
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
A+ phase signal
A- phase signal
B+ phase signal
B- phase signal
Z+ phase signal
Z- phase signal
RQ+ signal
1
2
3
4
5
6
7
A phase signal
REF signal
B phase signal
REF signal
P24
MOH signal
P5
RQ- signal
SD+ signal
8
9
SD- signal 10
P5
GND
P5
TH signal
GND
Connector Type
CON1
CON2
CON3
CON4
RM15WTR- 8P
(Hirose Electric)
RM15WTR-12S
(Hirose Electric)
RM15WTR-10S
(Hirose Electric)
2
3
1
8
4
CON1
CON2
7
5
6
8 9 1
7
6
5
11
12
10
4
2
3
CON3
7
8
9
6
5
1
2
10
4
3
CON4
4 - 14
4. Dedicated Options
4-1-6 Signal divider unit (MDS-B-SD)
This unit has a function to divide the position and speed signals fed back from the high-speed serial detector and high-speed serial linear scale. This unit is used to carry out synchronized control of the motor with two MDS-C1-V1 drive units.
(1) Specifications
Type MDS-B-SD
Compatible servo drive unit
Input/output communication style
Working ambient temperature
Working ambient humidity
Atmosphere
Tolerable vibration
Tolerable impact
Tolerable power voltage
Maximum heating value
Weight
Protective structure
MDS-C1-V1
High-speed serial communication I/F, RS485 or equivalent
0 to 55°C
90%RH or less (with no dew condensation)
No toxic gases
98.0 m/s2 (10G)
294.0 m/s2 (30G)
5VDC
±
10%
4W
0.5kg or less
Protective type (protection method: IP20)
POINT
1. The MDS-B-SD unit divides the feed back signals from a motor side detector
(CN2 system) and from a machine side detector (CN3 system).
2. Always make sure that the CN2 system's CN2A and the CN3 system's CN3A are always connected to the same servo drive unit. The CN2 system's CN2A and the CN3 system's CN3A cannot be connected to different servo drive units.
3. Always provide one MDS-B-SD unit for one current/speed command synchronous control operation.
4 - 15
(2) Outline dimension drawings
•
MDS-B-SD
4. Dedicated Options
Detector
CN2
Master axis
CN2A
Slave axis
CN2B
40
CN3
CN3A
CN3B
135
70
Wiring allowance
6
2-M5-0.8 screw
34 6
Mounting hole Unit: [mm]
4 - 16
4. Dedicated Options
4-2 Spindle option
Select the spindle option to be required for the spindle control based on the following table.
(a) No-variable speed control
(When spindle and motor are directly coupled or coupled with a 1:1 gear ratio)
Spindle control item
Control specifications
Speed control
Orientation control
Normal cutting control
Constant surface speed control (lathe)
Thread cutting (lathe)
1-point orientation control
Multi-point orientation control
Orientation indexing
Standard synchronous tap Synchronous tap control
Spindle synchronous control
C-axis control
Synchronous tap after zero point return
Without phase alignment function
With phase alignment function
Simple C-axis control
(without zero point return)
Simple C-axis control
(with zero point return)
Standard C-axis control
(Note) { : Control possible
×
: Control not possible
×
×
×
×
{
Without spindle option
Motor side
PLG
{
Motor side PLG with
Z-phase
{
{ {
{
{
{
{
{
×
{
×
{
×
×
{
{
{
{
{
×
Magnetic sensor
With spindle option
Spindle side
PLG
(MDS-C1-SPX)
Spindle side detector
This normally is not used for no-variable speed control.
C-axis detector
{
{
{
Not used
{
{
{
{
{
{
{
{
4 - 17
4. Dedicated Options
(b) Variable speed control
(When using V-belt, or when spindle and motor are connected with a gear ratio other than 1:1)
Without spindle option
With spindle option
Spindle control item
Control specifications
Motor side
PLG
Motor side PLG with
Z-phase
{
Magnetic sensor
Spindle side
PLG
(MDS-C1-SPX)
Spindle side detector
C-axis detector
Speed control Normal cutting control
Constant surface speed control (lathe)
Thread cutting (lathe)
{
U U
{
U
{
{
{
{
{
{
Orientation control
Synchronous tap control
Spindle synchronous control
C-axis control
1-point orientation control
Multi-point orientation control
Orientation indexing
Standard synchronous tap
Synchronous tap after zero point return
Without phase alignment function
With phase alignment function
Simple C-axis control
(without zero point return)
Simple C-axis control
(with zero point return)
Standard C-axis control
(Note) { : Control possible
×
×
×
×
S
×
U
×
Simple C-axis control is not possible when using variable speed control.
×
×
×
×
×
S
×
U
×
×
×
{
×
×
S
S
U
×
×
{
{
{
{
{
{
{
{
×
{
{
{
{
{
{
{
{
×
{
{
{
{
{
{
{
{
U
×
: Control not possible
U : Control not possible when using V-belt
S
: Control not possible when varying the speed with a method other than the gears (when using V-belt or timing belt).
4 - 18
4. Dedicated Options
4-2-1 Magnetic sensor
Prepare the magnetic sensor parts with the following types. When purchasing independently, always prepare with the required configuration part types.
(1) Type
Tolerable
Type Type
Independent type speed [r/min] Drive unit Sensor Magnet
High-speed standard MAGSENSOR BKO-C1730H01.2.6
High-speed small MAGSENSOR BKO-C1730H01.2.9
0 to 12000
0 to 12000
MAGSENSOR BKO-C1730H01.2.41
0 to 25000
MAGSENSOR BKO-C1730H01.2.42
0 to 25000
High-speed ring
MAGSENSOR BKO-C1730H01.2.43
0 to 30000
MAGSENSOR BKO-C1730H01.2.44
0 to 30000
H01
H01
H01
H01
H01
H01
H01
H02
H02
H02
H02
H02
H02
H02
H03
H06
H09
H41
H42
H43
H44
(Note) When preparing with independent types, replace the section following the H in the prepared type with the independent type.
Example: When preparing only the standard magnetic sensor's sensor section, the type will be MAGSENSOR BKO-C1810H02.
(2) Outline dimension drawing: z Drive unit H01
2-ø5.5 hole 25
Connector (sensor side)
For BKO-C1810H01, R04-R08F is used.
For BKO-C1730H01, TRC116-21A10-7F is used.
Connector (controller cable side)
Unit side (TRC116-21A10-7M)
Cable side (TRC116-12A100-7F10.5)
[Unit: mm] z Sensor H02
Reference notch
32
14
1
25 5.5
Cable length 500
+100
-0
18
Connector
For BKO-C1810H02, R04-R-8M is used.
For BKO-C1730H02, TRC116-12A10-7M is used.
[Unit: mm]
4 - 19
z Magnet
Part
No.
Tolerable speed
H03
0 to 6000 r/min
H06
0 to 12000 r/min
4. Dedicated Options
Reference hole
Outline drawings
40
50
4-ø4.3 hole
2.5
7.5
Weight: 40 ± 1.5g
Installation screw: M4
H09
0 to 12000 r/min
H41
0 to 25000 r/min
S N
50
40
30
2-ø4.3 hole
Weight: 14.8 ± 0.7g
Installation screw: M4
N.P
Case E
D
Cover
Spun ring
RINGFEDER
RFN8006 J
×
K
4-F screw
Stainless case
SUS-303
N
S
45°
H42
H43
H44
0 to 25000 r/min
0 to 30000 r/min
0 to 30000 r/min
Sensor head Stop position scale
2-øG
±
0.15øH on circumference
Reference notch
∗
Polarity (N,S) is indicated on the side wall of cover.
Detection head should be installed so that the reference notch of sensor head comes on the case side.
[Unit: mm]
Magnet
Dimensions
Model A
BKO-C1730H41 105
BKO-C1730H42 94
BKO-C1730H43 78
BKO-C1730H44 66
Reference notch
Gap
G hole h6
B C D E
70H7 +0.030
–0
60H7 +0.030
–0
50H7 +0.025
–0
40H7 +0.025
–0
Spindle damping screw
Installation of magnet
Spindle
Case
Cover
F J
×
X L
79 25 17 M5
×
0.8
5 79 60
×
68 1
66 23 15 M5
×
0.8
5 66 50
×
57 1
54 20 13 M4
×
0.7
5 54 40
×
45 1
Weight
(g)
90 28 19 M6
×
1.0
5 90 70
×
79 1 1024
±
4
768
±
4
478
±
4
322
±
4
Cautions on installation of H41 to H44
1. Tolerance to shaft dimension should be "h6" on the part for installing a magnet.
2. 2-øG hole can be used for positioning of spindle and magnet.
3. Magnet shall be installed as shown to the left.
4. Misalignment between sensor head and magnetic center line shall be within
±
2mm.
5. There is an NS indication on the side of the cover.
Install so that the reference notch on the sensor head comes to the case side.
4 - 20
4. Dedicated Options
4-2-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)
When a spindle and motor are connected with a V-belt, or connected with a gear ratio other than 1:1, use this spindle side detector to detect the position and speed of the spindle. Also use this detector when orientation control and synchronous tap control, etc are executed under the above conditions.
(2) Specifications
Detector type
Mechanical Inertia characteristics
Shaft friction torque for rotation
Shaft angle acceleration
Tolerable continuous rotation speed
Maximum rotation speed
Mechanical configuration
Bearing maximum non-lubrication time
Working environment
Shaft amplitude
(position 15mm from end)
Tolerable load
(thrust direction/radial direction)
Weight
Squareness of flange to shaft
Flange matching eccentricity
Ambient temperature range
Storage temperature range
Humidity
Vibration resistance
Impact resistance
OSE-1024-3-15-68 OSE-1024-3-15-68-8
0.1
×
10
-4 kgm
2
or less
0.98Nm or less
10
4
rad/s
2
or less
6000 r/min
7030 r/min
0.1
×
10
-4 kgm
2 or less
0.98Nm or less
10
4
rad/s
2 or less
8000 r/min
8030 r/min
20000h/6000r/min 20000h/8000r/min
0.02mm or less 0.02mm or less
10kg/20kg
Half of value during operation
10kg/20kg
Half of value during operation
1.5kg 1.5kg
0.05mm or less
0.05mm or less
–5°C to +55°C
–20°C to +85°C
95%Ph
5 to 50Hz, total vibration width 1.5mm, each shaft for 30min.
294.20m/s
2
(30G)
(2) Detection
Signal name
A, B phase
Z phase
Number of detection pulses
1024p/rev
1p/rev
Connector pin layout
Pin Function
E
F
G
H
J
A
B
C
D
A phase
Z phase
B phase
-
Case earth
-
-
+5V
-
Pin Function
P
R
S
T
K
L
M
N
0V
-
-
A phase
Z phase
B phase
-
-
4 - 21
4. Dedicated Options
(3) Outline dimension drawings
102 33 68
MS3102A20-29P
3 2
4-
Ø
5.4 hole
2
5
+0.012
0
20
1.15
+0.14
0
Shaft section
Key way magnified figure
Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)
[Unit: mm]
4 - 22
4. Dedicated Options
4-2-3 C-axis detector (OSE90K)
This is a high-resolution spindle side detector for contouring control (C-axis control). This detector has not only a 90,000p/rev signal used for C-axis control but also 1024p/rev signal used for orientation control and spindle speed detection.
(1) Specifications
Mechanical characteristics for rotation
Mechanical configuration
Working environment
Detector type
Inertia
Shaft friction torque
Shaft angle acceleration
Continuous tolerable rotation speed
Maximum rotation speed
Bearing maximum non-lubrication time
Shaft amplitude
(position 15mm from end)
Tolerable load
(thrust direction/radial direction)
Weight
Squareness of flange to shaft
Flange matching eccentricity
Working temperature range
Storage temperature range
Humidity range
Vibration resistance
Impact resistance
OSE90K+1024 BKO-NC6336H01
0.1 × 10
-4 kgm
2
or less
0.98Nm or less
10
5 rad/s
2
or less
6000r/min
7030r/min
20000hr/6000r/min
0.02mm or less
10kg/20kg Half of value during operation
2.0kg
0.05mm or less
0.05mm or less
–5°C to +55°C
–20°C to +85°C
95%Ph
5 to 50Hz, total vibration width 1.5mm, each shaft for
30 min.
294.20m/s
2
(30G)
Signal name
A, B phase
Z phase
C,D phase
Y phase
Number of detection pulses
1024p/rev
1p/rev
90,000p/rev
1p/rev
Connector pin layout
E
F
G
H
J
A
B
C
D
Pin Function Pin
A phase
Z phase
B phase
－
Case earth
C phase
D phase
+5V
0V
P
R
S
T
K
L
M
N
Function
0V
C phase
D phase
A phase
Z phase
B phase
Y phase
Y phase
4 - 23
(3) Outline dimension drawings
4-M4 depth 6
4. Dedicated Options
38 109
MS3102A20-29P
2 8 6.4
2
5
-0.012
-0.042
1.15
+0.14
0
20
1.15
+0.14
0
Shaft section
Key way magnified figure
Spindle C-axis detector (OSE90K
＋
1024)
(Note 1) The max. detector speed must be 6000r/min or less.
(Note 2) The dimensional tolerance that is not specified is
±
0.5mm.
[Unit: mm]
4 - 24
4. Dedicated Options
4-2-4 C-axis detector (MBE90K)
This is a high-resolution spindle side detector for contouring control (C-axis control). This detector has not only a 90,000p/rev or 1024p/rev oblong wave signal but also a SIN wave output that is equivalent to
PLG. So, this detector can be also used for built-in motors.
(1) Specifications
Detector type
Inner diameter of detector gear
SIN wave output
C/D phase electrically tolerable rotation speed
Operating temperature range
Storage temperature range
Humidity
Vibration resistance
Impact resistance
MBE90K-01A MBE90K-02A MBE90K-03A MBE90K-04A MBE90K-05A
ø 80mm
256 w/rev
ø 110mm
1024 w/rev
ø 140mm
512 w/rev
ø 70mm
256 w/rev
ø 95mm
1024 w/rev
100r/min
0°C to +70°C
-20°C to +110°C (Sensor section: +120°C, 12Hr)
5 to 95%Rh
5 to 50Hz, total vibration width 1.5mm (0.5Hr for each shaft), continuous 1G
294m/s
2
(30G), 11ms (10 times for each shaft)
Signal name
A, B phase
Z phase
C,D phase
Y phase
E,F phase
X phase
Number of detection pulses
1024p/rev
1p/rev
90,000p/rev
1p/rev
256/512/1024wave/rev
1p/rev
For other detail specifications, refer to "C-Axis Position Detector MBE90K SPECIFICATION AND
INSTRUCTION MANUAL" (BNP-A2993-41).
4 - 25
4. Dedicated Options
4-2-5 C-axis detector (MHE90K)
This is a high-resolution spindle side detector for contouring control (C-axis control). This detector has not only oblong wave signals with 90,000p/rev and 1024p/rev but also a SIN wave signal output that is equivalent to PLG. So, this detector can be also used for built-in motors. This detector has a ring-type sensor, which eliminates the gap adjustment process.
(1) Specifications
Detector type
Inner diameter of detector
Mechanical maximum rotation speed
SIN wave signal output
Operating temperature range
Storage temperature range
Humidity
Vibration resistance
Impact resistance
MHE90K-01A MHE90K-02A MHE90K-03A MHE90K-04A MHE90K-05A
ø 80mm ø 110mm ø 140mm ø 70mm ø 95mm
6000r/min 4000r/min 3000r/min 6000r/min 4000r/min
180 w/rev
0°C to +70°C (A/D converter and pre-amp section: 0°C to +55°C)
-20°C to +85°C
5 to 95%Rh (with no dew condensation)
10 to 50Hz, total vibration width 1.5mm (2Hr for each shaft), continuous 1G
294m/s
2
(30G), 11ms (10 times for each shaft)
Signal name
A,B phase
Z phase
C,D phase
Y phase
E,F phase
X phase
Number of detection pulses
1024p/rev
1p/rev
90,000p/rev
1p/rev
180wave/rev
1p/rev
For other detail specifications, refer to "C-Axis Position Detector MHE90K SPECIFICATION AND
INSTRUCTION MANUAL" (BNP-A2993-44).
4 - 26
4. Dedicated Options
4-2-6 Spindle side PLG (MXE128/180/256/512)
A detector equivalent to the spindle motor side detector can be installed on the spindle side. Note, however, that a detector conversion unit (MDS-B-PJEX) will be required outside the drive unit.
Consequently, the type of spindle drive unit will be changed to MDS-C1-SPX/SPHX series.
(1) Environmental
Environment Conditions
Ambient temperature
Atmosphere
Sensor section: -10°C to +80°C (With no freezing)
PCB section : -10°C to +75°C (With no freezing)
Indoors (Where unit is not subject to direct sunlight)
With no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
(2) Specifications
The detector is configured of the encoder section (combination of sensor section and PCB section) and the detection gear section. Six types of combinations with different output signals and mounting dimensions are available. The user is responsible for assembly and adjustment of the detector.
Type
MXE128-G40-04
MXE128-G40-08
MXE180-G55-04
MXE180-G55-08
MXE256-G80-04
MXE256-G80-08
MXE512-G140-04
MXE512-G140-08
MXE180R-G55-04
MXE180R-G55-08
MXE256R-G80-04
MXE256R-G80-08
No. of AB phase pulses
128
180
256
512
180
256
Z phase
Provided
Provided
Provided
Provided
Provided
Provided
Detector gears
Outer diameter
(mm)
ø 52
ø 72.8
ø 103.2
ø 205.6
ø 72.8
ø 103.2
Inner diameter
(mm)
ø 40
ø 55
ø 80
ø 140
ø 55
ø 80
Detector
Length of lead between sensor and intermediate connector (mm)
800
400
800
400
800
400
800
400
800
400
800
400
Reference speed at signal confirmation
(r/min)
3600
2560
1800
900
2560
1800
<Reference> The conventional part's type
Encoder section : TS1860N2*** has been changed to TS1860N1***.
Gear section : TS1450N2*** has been changed to TS1450N***.
Precautions
1. The length of the standard lead wire connected between the sensor and intermediate connector is
400mm. An 800mm type is available as an option. To prevent the adverse effect of noise, install the
PCB section as close to the sensor section, and keep the length of the lead wire between the sensor and PCB as short as possible. Separate this wire from the power wire when possible.
2. Mount the detector gears on the same axis as the final axis.
3. Mount the PCB section where it will not be subject to water or cutting oil, etc. (For example, install a box, etc., design so that oil and water, etc., cannot enter even from the wiring ports, and then install the PCB in that box.)
In consideration of adjustments and maintenance, use a structure that enables adjustments and replacements.
4. Provide a structure that does not allow foreign matter (iron chips, etc.) enter into the sensor detector surface or detection gear teeth.
4 - 27
(3) Outline dimension drawings
Fig. 1 MXE128-G40
40
29
2- 5.8
4. Dedicated Options
85
70
Bonding at shaded section
200±10 27.4
Serial No.
indication
R35.5
Detection gear
Type
MXE128-G40-04
MXE128-G40-08
Detector part type
TS1860N2275
TS1860N2276
Fig. 2 MXE180-G55
40
29 2- 5.8
PCB
Intermediate connector
Shield treatment
PCB protection cover
2- 5.8
Detector gear part type
MU1450N2137
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
85
70
Bonding at shaded section
200±10 27.4
Serial No.
indication
R45
2- 4.1
Detection gear
Shield treatment
PCB protection cover
PCB
Intermediate connector
2- 5.8
64
Type
MXE180-G55-04
MXE180-G55-08
Detector part type
TS1860N2777
TS1860N2775
Detector gear part type
MU1450N2730
4 - 28
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
Fig. 3 MXE256-G80
40
29
2- 5.8
4. Dedicated Options
85
70
Bonding at shaded section
200±10 27.4
Serial No. indication
R61
90
Shield treatment
PCB protection cover
2-M5×0.8 screw
Detection gear
PCB
Intermediate connector
2- 5.8
Type Detector part type
MXE256-G80-04
MXE256-G80-08
Fig. 4 MXE512-G140
40
29
TS1860N2171
TS1860N2174
2- 5.8
Detector gear part type
MU1450N2236
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
85
70
Bonding at shaded section
200±10 27.4
Serial No. indication
R112.5
Type
MXE512-G140-04
MXE512-G140-08
180
Detector part type
TS1860N2571
TS1860N2572
PCB
2- 5.8
Intermediate connector
Shield treatment
PCB protection cover
2-M8 screw
Detection gear
Detector gear part type
MU1450N2534
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
4 - 29
Fig. 5 MXE180R-G55
62
40
60°
4. Dedicated Options
85
70
Bonding at shaded section
200±10 27.4
Serial No. indication
104
120°
3- 6.6
Detection gear
Installation plate
PCB 2- 5.8
Intermediate connector
Shield treatment
PCB protection cover
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
Type
MXE180R-G55-04
MXE180R-G55-08
Detector part type
TS1860N2770
TS1860N2776
Fig. 6 MXE256R-G80
Sensor installation seat
40
60°
Detector gear part type
MU1450N2730
85
70
Bonding at shaded section
200±10 27.4
Serial No. indication
136
120°
Type
MXE256R-G80-04
MXE256R-G80-08
90
2-M5×0.8 screw
Detection gear
3- 6.6
Installation plate
Detector part type
TS1860N2183
TS1860N2187
PCB
Intermediate connector
Shield treatment
PCB protection cover
2- 5.8
Output connector (AMP)
Cap #350782-1
Pin #350690-1
Accessories
Plug #350720-1 1 pc.
Socket #350689-1 9 pcs.
[Unit: mm]
Detector gear part type
MU1450N2236
4 - 30
4. Dedicated Options
4-2-7 Detector conversion unit (MDS-B-PJEX)
When a spindle side PLG is used for detecting the position and speed on the spindle, a detector conversion unit (MDS-B-PJEX) is required. At the same time, use MDS-C1-SPX/SPHX series for a spindle drive unit.
(1) Specifications
Type MDS-B-PJEX
Compatible spindle drive unit
Compatible detector
Analog signal input specifications
(CN5)
Compatible frequency
Scale resolution
Input/output communication style
Working ambient temperature
Working ambient humidity
Atmosphere
Tolerable vibration
Tolerable impact
Tolerable power voltage
Maximum heating value
Weight
Protective structure
MDS-C1-SPX / MDS-C1-SPHX
MXE128/180/256/512-G
A-phase, B-phase, Z-phase
Same as motor side PLG detector specifications
Analog raw waveform max. 150kHz
Analog raw waveform/2048 division
High-speed serial communication I/F, RS485 or equivalent
0 to 55°C
90%RH or less (with no dew condensation)
No toxic gases
98.0m/s
2
(10G)
294.0m/s
2
(30G)
24VDC
±
10%
4W
0.5kg or less
Protective type (protection method: IP20)
(Note 1) The power for the MDS-B-PJEX (24VDC stabilized power 15W) must be prepared by the user.
(Note 2) If a spindle motor whose maximum rotation speed is 10,000r/min or more is driven, use
MDS-C1-SPHX series.
4 - 31
(2) Outline dimension drawings
•
MDS-B-PJEX
4. Dedicated Options
40 135
CN5
CN7
CN2A
CN9
CN6
CN8
CN3A
70
Wiring allowance
6
2-M5-0.8 screw
34 6
Mounting hole
+24V power input
CR30
Unit: [mm]
4 - 32
4. Dedicated Options
4-3 Cables and connectors
4-3-1 Cable connection diagram
The cables and connectors that can be ordered from Mitsubishi Electric Corp. as option parts are shown below. Cables can only be ordered in the designated lengths shown on the following pages. Purchase a connector set, etc., to create special length cables.
Servo drive unit
(MDS-C1-V1/2)
Spindle drive unit
(MDS-C1-SP)
Power supply unit
(MDS-C1-CV)
Battery unit
(MDS-A-BT)
Terminator
(A-TM)
From NC
(1) (1) NC bus cable (1)
(1)
CN2
(3) Brake connector
CN5
CN6
CN3 CN7
Detector conversion unit
(MDS-B-PJEX)
(5) Spindle detector cable
<MDS-B-PJEX unit cable>
Spindle motor
(5) Spindle detector cable Spindle side detector/magnetic sensor
<Spindle side detector/magnetic sensor cable>
C-axis detector
(5) Spindle detector cable
<C-axis detector cable>
(5) Spindle detector cable
<Motor side PLG / Spindle side PLG cable>
Signal divider unit (MDS-B-SD)
(Note) The linear scale must be prepared by the user.
Linear scale
(2) Servo detector cable
<MDS-B-SD unit cable>
Linear scale cable
(This cable must be prepared by the user.)
Detector conversion unit
(MDS-B-HR)
(2) Servo detector cable
<MDS-B-HR unit cable>
Linear scale cable for MDS-B-HR
(This cable must be prepared by
the user.)
(2) Servo detector cable
<Ball screw side detector cable>
Ball screw side detector
(3) Brake connector
(4) Power connector
(2) Servo detector cable
<Servo motor side detector cable>
4 - 33
Servomotor
4. Dedicated Options
4-3-2 List of cables and connectors
(1) NC bus cable and connector
For
CN1A
CN1B
NC bus cable SH21
Length:
0.35, 0.5, 0.7, 1,
1.5, 2, 2.5, 3,
3.5, 4, 4.5, 5,
Drive unit side connector
(3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000
6, 7, 8, 9,
10, 15, 20, 30 m
FCUA-CS000 For
CN1A
CN1B
NC bus cable connector set
(Note) The connector manufacturer is subject to change without notice.
Drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Item Model Contents
Drive unit side connector
(3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000
Drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
4 - 34
4. Dedicated Options
(2) Servo detector cable and connector
Item Model Contents
For CN2 Motor side detector cable
For CN3 Ball screw side detector cable
CNV12-
Drive unit side connector
Blank : One-touch lock
S : Screw lock
Environment
Blank :
For general environment
P : IP65 compatible
Detector side connector
2: Straight cannon
3: Angle cannon
Axis No.
0: Not indicated
1: No. 1 axis
to
4: No. 4 axis
Length:
1.5,
-
3.5,
6,
4, 4.5, 5,
7, 8, 9,
10, 11, 12, 13,
14, 15, 17, 20 m
CNV13-
2, 2.5, 3,
-
Drive unit side connector
Blank : One-touch lock
S : Screw lock
Environment
Blank :
For general environment
P : IP65 compatible
Servo drive unit side connector
(3M)
•
Detector connector straight specification
Connector : 10120-3000VE
(One-touch type lock)
Shell kit : 10320-52F0-008
(Screw-type lock)
Shell kit : 10320-52A0-008
Servomotor detector side/
Ball screw side detector side connector (DDK)
For general environment
Straight plug : MS3106B22-14S
Clamp : MS3057-12A
IP65 compatible
Plug :
MS3106A22-14S(D190)
Straight back shell:
•
Detector connector angle specification
Connector : 10120-3000VE
(One-touch type lock)
Shell kit : 10320-52F0-008
( Screw-type lock )
Shell kit : 10320-52A0-008
CE02-22BS-S
Clamp : CE3057-12A-3
For general environment
Angle plug : MS3108B22-14S
Clamp : MS3057-12A
IP65 compatible
Plug :
MS3106A22-14S(D190)
Angle back shell:
CE02-22BA-S
Clamp : CE3057-12A-3
Detector side connector
2: Straight cannon
3: Angle cannon
Axis No.
0: Not indicated
1: No. 1 axis
to
4: No. 4 axis
Length:
1.5,
3.5,
2, 2.5, 3,
4, 4.5, 5,
6, 7, 8, 9,
10, 11, 12, 13,
14, 15, 17, 20 m
(Note) The connector manufacturer is subject to change without notice.
4 - 35
4. Dedicated Options
For
MDS-B-
HR unit
Item Model Contents
MDS-B-HR unit cable CNL3 -
Drive unit side connector
Blank : One-touch lock
S : Screw lock
HR unit connector
H1:CON1
H2:CON2
Servo drive unit side connector
(3M)
Connector : 10120-3000VE
(One-touch type lock)
Shell kit : 10320-52F0-008
(Screw-type lock)
Shell kit : 10320-52A0-008
MDS-B-HR unit side connector
(Hirose Electric)
Plug
Clamp
: RM15WTP-8S
: RM15WTP-CP(10)
For
MDS-B-
SD unit
MDS-B-SD unit cable
Length:
2, 5, 10, 20, 30 m
SH21
Length:
0.35, 0.5, 0.7, 1,
1.5,
3.5,
6,
2, 2.5,
4, 4.5,
7, 8,
3,
5,
9,
10, 15, 20, 30 m
FCUA-CS000
Servo drive unit side connector
(3M)
Connector : 10120-6000EL
MDS-B-SD unit connector set
(Note) The connector manufacturer is subject to change without notice.
Servo drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
MDS-B-SD unit side connector
(3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000 Shell kit : 10320-3210-000
MDS-B-SD unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
4 - 36
4. Dedicated Options
Item Model Contents
For CN2 Detector connector set for
HC -A42/E42,
HC -A51/E51,
HA -A42/E42,
HA -A51/E51
IP67 compatible
Straight ENCP22-14S3
Compliant cable range
ø6.8 to ø10
Servo drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Angle Servo drive unit side connector
Compliant cable range
ø6.8 to ø10
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Servomotor detector side connector (DDK)
Plug : MS3106A22-14S(D190)
Straight back shell:
CE02-22BS-S
Clamp : CE3057-12A-3
Servomotor detector side connector (DDK)
Plug : MS3106A22-14S(D190)
Angle back shell: CE-22BA-S
Clamp : CE3057-12A-3
For FCUA-CS080 general environment
Servo drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Angle Servo drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Servomotor detector side connector (DDK)
Plug : MS3106B22-14S
Clamp : MS3057-12A
Servomotor detector side connector (DDK)
Plug : MS3108B22-14S
Clamp : MS3057-12A
(Note) The connector manufacturer is subject to change without notice.
4 - 37
4. Dedicated Options
For motor brake
For
CN20
Item Model Contents
Brake connector for
HC202B,HC352B,
HC452B,HC702B
HC902B
HC203B,HC353B
HC453B,HC703B
HA053NB,HA13NB
HA23NB,HA33NB
IP67 compatible
Straight BRKP10SL-4S
Compliant cable range
ø5 to ø8.3
Servomotor side brake connector
Plug : MS3106A10SL-4S(D190)
(DDK)
Clamp : YSO10-5-8
(Daiwa Dengyo)
Compliant cable range
ø5 to ø8.3
Servomotor side brake connector
Plug : MS3106A10SL-4S(D190)
(DDK)
Clamp : YLO10-5-8
(Daiwa Dengyo)
For general environment
Straight FCUA-CN804
Angle FCUA-CN808
Connector for motor brake control output CNU20S(AWG14)
Servomotor side brake connector
(Japan Aviation Electronics)
Plug : MS3106B10SL-4S
Clamp : MS3057-4A
Servomotor side brake connector
Servo drive unit side connector
(Japan Aviation Electronics)
Plug : MS3108B10SL-4S
Clamp : MS3057-4A
(DDK)
Connector : DK-3200S-03R
Contact : DK-3REC2LLP1-100
(Note) The connector manufacturer is subject to change without notice.
4 - 38
4. Dedicated Options
For motor power
Item Model Contents
Power connector for
HA053N,HA13N,
HA23N,HA33N
IP67 and
EN compatible
Straight PWCE18-12S
Compliant cable range
ø8.5 to ø11
For FCUA-CN801 general environment
Angle
PWCE18-12L
Compliant cable range
ø8.5 to ø11
FCUA-CN805
Servomotor side power connector (DDK)
Plug : CE05-6A18-12SD-B-BSS
Clamp : CE3057-10A-2(D265)
Servomotor side power connector (DDK)
Plug : CE05-8A18-12SD-B-BAS
Clamp : CE3057-10A-2(D265)
Servomotor side power connector (DDK)
Plug : MS3106B18-12S
Clamp : MS3057-10A
Servomotor side power connector (DDK)
Plug : MS3108B18-12S
Clamp : MS3057-10A
Power connector for
HC52 to 152,
HC53 to 153,
HC103R to 203R
IP67 and
EN compatible
Straight PWCE22-23S
Compliant cable range
ø9.5 to ø13
Servomotor side power connector (DDK)
Plug : CE05-6A22-23SD-B-BSS
Clamp : CE3057-12A-2(D265)
Compliant cable range
ø9.5 to ø13
Servomotor side power connector (DDK)
Plug : CE05-8A22-23SD-B-BAS
Clamp : CE3057-12A-2(D265)
For FCUA-CN802 general environment
Servomotor side power connector (DDK)
Plug : MS3106B22-23S
Clamp : MS3057-12A
Angle FCUA-CN806 Servomotor side power connector (DDK)
Plug : MS3108B22-23S
Clamp : MS3057-12A
(Note) The connector manufacturer is subject to change without notice.
4 - 39
4. Dedicated Options
For motor power
Power connector for
HC202,HC352,HC452
HC203,HC353
Item Model Contents
HC353R,HC503R
IP67 and
EN compatible
Straight PWCE24-10S
Compliant cable range
ø13 to ø15.5
Servomotor side power connector (DDK)
Plug : CE05-6A24-10SD-B-BSS
Clamp : CE3057-16A-2(D265)
Compliant cable range
ø13 to ø15.5
Servomotor side power connector (DDK)
Plug : CE05-8A24-10SD-B-BAS
Clamp : CE3057-16A-2(D265)
For FCUA-CN803 general environment
Servomotor side power connector (DDK)
Plug : MS3106B24-10S
Clamp : MS3057-16A
Angle FCUA-CN807 Servomotor side power connector (DDK)
Plug : MS3108B24-10S
Clamp : MS3057-16A
Power connector for
HC702,HC902
HC453,HC703
IP67 and
EN compatible
Straight PWCE32-17S
Compliant cable range
ø22 to ø23.8
Servomotor side power connector (DDK)
Plug : CE05-6A32-17SD-B-BSS
Clamp : CE3057-20A-1(D265)
Compliant cable range
ø22 to ø23.8
Servomotor side power connector (DDK)
Plug : CE05-8A32-17SD-B-BAS
Clamp : CE3057-20A-1(D265)
Straight FCUA-CN811 For general environment
Servomotor side power connector (DDK)
Plug : MS3106B32-17S
Clamp : MS3057-20A
Angle FCUA-CN815 Servomotor side power connector (DDK)
Plug : MS3108B32-17S
Clamp : MS3057-20A
(Note) The connector manufacturer is subject to change without notice.
4 - 40
4. Dedicated Options
(5) Spindle detector cable
Item Model Contents
For CN5 Motor side PLG cable/Spindle side PLG cable
CNP5- -
Connector type
2: Connector
E: Crimped terminal
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Spindle motor side connector
For 2-type
(Tyco Electronics AMP)
Plug : 350720-1
Pin : 350689-1
For E-type (J.S.T.)
Crimped terminal: V1.25-4
2-type
System No.
None : 1st system
2 : 2nd system
P : PLC axis
E-type
For CN6 Magnetic sensor cable
Length:
2, 5, 10, 20, 30 m
CNP6M-
-
Connector type
2: Connector
E: Crimped terminal
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Magnetic sensor side connector
For 2-type (Tajimi Musen)
Plug: TRC116-12A10-7F10.5
For E-type (J.S.T.)
Crimped terminal: V1.25-4
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
2-type
System No.
None : 1st system
2 : 2nd system
P : PLC axis
E-type
Spindle side detector cable
Length:
2, 5, 10, 20, 30 m
CNP6A - -
Connector type
2: Straight cannon
3: Angle cannon
E: Crimped terminal
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
System No.
2 : 2nd system
P : PLC axis
Spindle side detector side connector
For 2-type (DDK)
Plug : MS3106A20-29S
Clamp : MS3057-12A
For 3-type (DDK)
Plug : MS3108A20-29S
Clamp : MS3057-12A
For E-type (J.S.T.)
Crimped terminal: V1.25-4
2-type
Length:
2, 5, 10, 20, 30 m
(Note) The connector manufacturer is subject to change without notice.
3-type
E-type
4 - 41
4. Dedicated Options
For CN7
Item Model Contents
C-axis detector (OSE90K) cable
CNP7A - -
Connector type
2: Straight cannon
3: Angle cannon
E: Crimped terminal
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
System No.
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
C-axis detector side connector
For 2-type (DDK)
Plug : MS3106A20-29S
Clamp : MS3057-12A
For 3-type (DDK)
Plug : MS3108A20-29S
Clamp : MS3057-12A
For E-type (J.S.T.)
Crimped terminal: V1.25-4
2-type
2 : 2nd system
P : PLC axis
C-axis detector (MBE90K) cable
3-type
Length:
2, 5, 10, 20, 30 m
CNP7B - -
Connector type
2: Connector
E: Crimped terminal
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
E-type
C-axis detector side connector
For 2-type (Du pont)
Housing : 69176-020
Pin : 48235-000
For E-type (J.S.T.)
Crimped terminal: V1.25-4
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
2-type
C-axis detector (MHE90K) cable
System No.
None : 1st system
2 : 2nd system
P : PLC axis
E-type
Length:
2, 5, 10, 20, 30 m
CNP7H - -
Connector type
2: Connector
E: Crimped terminal
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
C-axis detector side connector
For 2-type(DDK)
Housing : JAC-15P
Pin : J-SP1140
For E-type (J.S.T.)
Crimped terminal: V1.25-4
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
2-type
E-type System No.
None : 1st system
2 : 2nd system
P : PLC axis
Length:
2, 5, 10, 20, 30 m
(Note) The connector manufacturer is subject to change without notice.
4 - 42
4. Dedicated Options
For CN6
CN7
Item Model Contents
C-axis detector (OSE90K with 1024p output) cable
CNP67A -
Connector type
2: Straight cannon
3: Angle cannon
E: Crimped terminal
Axis No. (1 to 8 axis)
1: No. 1 axis to
8: No. 8 axis
System No.
None : 1st system
2 : 2nd system
P : PLC axis
Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
C-axis detector side connector
For 2-type (DDK)
Plug : MS3106A20-29S
Clamp : MS3057-12A
For 3-type (DDK)
Plug : MS3108A20-29S
Clamp : MS3057-12A
For E-type (J.S.T.)
Crimped terminal: V1.25-4
2-type
For
MDS-B-
PJEX unit
MDS-B-PJEX unit cable
Length:
2, 5, 10, 20, 30 m
SH21
Length:
0.35, 0.5, 0.7, 1,
1.5, 2, 2.5, 3,
3.5, 4, 4.5, 5,
6, 7, 8, 9,
10, 15, 20, 30 m
FCUA-CS000
Spindle drive unit side connector (3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000
MDS-B-PJEX unit connector set Spindle drive unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
MDS-B-PJEX unit power cable FCUA-R220
Length:
1, 2, 3, 5,
7, 10, 15, 17 m
MDS-B-PJEX unit side connector (Japan AMP)
Connector : 2-178288-3
MDS-B-PJEX unit power connector set FCUA-CN220
(Note) The connector manufacturer is subject to change without notice.
MDS-B-PJEX unit side connector (Japan AMP)
Connector : 2-178288-3
Contact : 1-175218-5
3-type
E-type
MDS-B-PJEX unit side connector (3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000
MDS-B-PJEX unit side connector (3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008
DC24V(+) power side connector (J.S.T.)
Crimped terminal: V1.25-3
4 - 43
Download
Public link updated
The public link to your chat has been updated. You may view and manage your chat links after registration here.
Document public link
Advertisement
Key features
Precise AC servo and spindle drive control
Enhanced machine tool integration
Comprehensive safety features to prevent electric shocks and injuries
User-friendly interface for simplified operation
Robust construction for reliable performance in industrial environments
Advanced diagnostics for proactive maintenance and troubleshooting
Frequently asked questions
No, operating the unit with the front cover removed is strictly prohibited due to exposed high voltage terminals and charged sections that pose an electric shock hazard.
Wait at least 15 minutes after turning the power OFF to allow the unit to discharge before starting any maintenance or inspection work.
No, applying a voltage other than the specified value can lead to ruptures or damage to the unit.
Use only the servomotor's hanging bolts for transportation and avoid holding the cables, axis, or detector during the process.