1. Introduction. Mitsubishi Electric MDS-C1 Series
Mitsubishi Electric MDS-C1 Series is a numerical control unit known for its AC servo and spindle drive capabilities. This industrial-grade device seamlessly integrates with various machine tools, empowering users with precise control over their operations. To ensure optimal performance and safety, it comes with a comprehensive instruction manual guiding users through installation, operation, maintenance, and inspection procedures.
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1. Introduction
1-1 Servo/spindle drive system configuration .......................................................................................... 1-2
1-1-1 System configuration................................................................................................................... 1-2
1-1-2 Unit outline type........................................................................................................................... 1-3
1-2 Explanation of type............................................................................................................................. 1-4
1-2-1 Servomotor type .......................................................................................................................... 1-4
1-2-2 Servo drive unit type.................................................................................................................... 1-8
1-2-3 Spindle motor type .................................................................................................................... 1-10
1-2-4 Spindle drive unit type ............................................................................................................... 1-12
1-2-5 Power supply unit type .............................................................................................................. 1-13
1-2-6 AC reactor type ......................................................................................................................... 1-14
1 - 1
1. Introduction
1-1 Servo/spindle drive system configuration
1-1-1 System configuration
1-axis servo drive unit
(MDS-C1-V1)
2-axis servo drive unit
(MDS-C1-V2)
Spindle drive unit
(MDS-C1-SP)
Terminator
Power supply unit
(MDS-C1-CV)
Battery unit
(MDS-A-BT)
From NC
L+
L–
To 2nd and 3rd axis servo
Connect a terminator when the battery unit is not used.
Breaker or fuse
(Note)
Prepared by user
Contactor
(Note)
Prepared by user
AC reactor
(B-AL)
Linear scale
(for full closed control)
(Note) Prepared by user
NFB
(Note)
Prepared by user
Magnesensor or spindle side detector
3-phase 200VAC power supply
1 - 2
1. Introduction
1-1-2 Unit outline type
Unit outline type
A0 A1 A2
D:200 D:260
200
Fin
D:220
200
Fin
Outline dimensions
[mm]
H:380
H:380 H:380
Heat dissipa- tion method
Unit outline type
W:60
Wiring allowance at front: 50mm
A0 type does not have fins
In-panel heat radiation
D:260
200
Fin
W:60
Wiring allowance at front: 50mm
Required ventilation space at back:
15mm
Heat radiated outside panel
(forced wind cooling)
W:60
Wiring allowance at front: 50mm
Heat radiation allowance at back:
15mm
Heat radiated outside panel
(natural air cooling)
D:260
200
Fin
D:260
/263
200
Fin
Outline dimensions
[mm]
H:380 H:380 H:380
Heat dissipa- tion method
W:90
Wiring allowance at front: 50mm
Required ventilation space at back:
15mm
Heat radiated outside panel
(forced wind cooling)
W:120
Wiring allowance at front: 50mm
Required ventilation space at back:
15mm
Heat radiated outside panel
(forced wind cooling)
W:150
Wiring allowance at front: 50mm
Required ventilation space at back:
15mm (D2: 12mm)
Heat radiated outside panel
(forced wind cooling)
(Note) Refer to "Appendix 1 Outline dimension drawings" for detailed outline drawings.
(For customers switching from MDS-A/B Series)
The MDS-C1 Series incorporates a highly efficient heat dissipating structure, so the depth of the fin section is smaller than the MDS-A/B Series. Units with an "S" at the end of the type have a smaller unit width than the MDS-A/B Series.
When designing the control panel with these unit outline dimensions, it may not be possible to mount the conventional drive unit.
1 - 3
1. Introduction
1-2 Explanation of type
1-2-1 Servomotor type
Motor series Rated output capacity Type
HC Series (Note 1)
0.5kW to 9.0kW
0.5kW to 7.0kW
HC52, HC102, HC152, HC202, HC352, HC452,
HC702, HC902
HC53, HC103, HC153, HC203, HC353, HC453,
HC703
HC103R, HC153R, HC203R, HC353R, HC503R HC R Series (Note 1) 1.0kW to 5.0kW
HA N Series (Note 2, 3) 0.05kW to 0.45kW HA053N, HA13N, HA23N, HA33N
HA-LF Series (Note 1) 11kW to 15kW HA-LF11K2-S8, HA-LF15K2-S8
(Note 1) The standard type complied with EN Standards and UL Standards.
(Note 2) The standard type complied with EN Standards.
(Note 3) Rated output capacity 0.5kW to 9kW motors are available with the HA N Series.
1 - 4
1. Introduction
(1) HC, R Series
Motor type
Rated output
Rated rotation speed
Serial No.
MITSUBISHI
AC SERVO MOTOR
HC102S
INPUT 3AC 123V 6.0A
OUTPUT 1 kW
IEC34-1 1994
SPEED 2000r/min
SER.No.
XXXXXXXXX DATE 98-9
MITSUBISHI ELECTRIC
MADE IN JAPAN
Motor rating nameplate
HC
(1) (2) (3) (4)
-
(5)
(5) Detector
SymDetection bol method
A1
ROTARY ENCODER OSA104S2
SER. X X X X X X X X X X X DATE 9809
MITSUBISHI ELECTRIC CORP.
MADE IN JAPAN
Detector type
A
Serial No.
Detector rating nameplate
E42
E51
A42
A51
Incremental
Absolute position
(4) Protective structure
Symbol
Protective structure
100,000p/rev
1,000,000p/rev
100,000p/rev
1,000,000p/rev
OSE104S2
OSE105S2
OSA104S2
OSA105S2
None
W
IP65 (Note) HC R has only IP65 compliance.
IP67
(3) Shaft end structure
Symbol
Shaft end structure
S
T
Straight
Taper
(2) Magnetic brakes
Symbol
Magnetic brakes
(Note) Only the straight type is available for the HC
2kW and higher capacities and HC R 3.5kW and higher capacities.
None
B
None
With magnetic brakes
(1) Rated output and rated rotation speed
HC Series
Rating 2000r/min
Symbol
Rated output
Rating 3000r/min
Symbol
Rated output
HC R Series
Rating 3000r/min
Symbol
Rated output
52
102
152
202
352
452
702
902
0.5kW
1.0kW
1.5kW
2.0kW
53
103
153
203
0.5kW
1.0kW
1.5kW
2.0kW
103R
153R
203R
353R
1.0kW
1.5kW
2.0kW
3.5kW
3.5kW
4.5kW
353
453
3.5kW 503R
4.5kW
5.0kW
7.0kW 703
9.0kW
7.0kW
1 - 5
1. Introduction
(2) HA N Series
Motor type
Rated output
Detector
Serial No.
MITSUBISHI SERVO MOTOR ASSY
TYPE HA23NBS-A42
MOTOR 0.3kW 3000r/min
ENCODER ABS 100000p/rev
SERIAL# XXXXXXXXXXX DATE 9706
MITSUBISHI ELECTRIC CORPORATION JAPAN
Rating nameplate
HA
(1)
N
(2) (3) (4)
-
(5)
(5) Detector
Symbol
Detection method
E42
E51
Incremental
A42
Absolute position
A51
(4) Protective structure
Symbol
Protective structure
100,000p/rev
1,000,000p/rev
100,000p/rev
1,000,000p/rev
OSE104S
OSE105S
OSA104S
OSA105S
None
D5
IP54
IP65
(3) Shaft end structure
Symbol
Shaft end structure
(Note) Only the straight type is available for
HA053N and 13N.
S
T
Straight
Taper
(2) Magnetic brakes
Symbol
Magnetic brakes
None
B
None
With magnetic brakes
(1) Rated output and rated rotation speed
Rating 3000r/min
Symbol
Rated output
053
13
23
33
0.05kW
0.1kW
0.3kW
0.45kW
1 - 6
1. Introduction
(3) HA-LF Series
Motor type
Rated output
Detector
Serial No.
MITSUBISHI SERVO MOTOR ASSY
TYPE HA-LF11K2-A42
MOTOR 11kW 2000r/min
ENCODER ABS 100000p/rev
SERIAL# XXXXXXXXXXX DATE 9706
MITSUBISHI ELECTRIC CORPORATION JAPAN
Rating nameplate
HA-LF
(1) (2) (3)
(3) Detector
Detection method
E42
E51
Incremental
A42
A51
Absolute position
(2) Magnetic brakes
Symbol
Magnetic brakes
100,000p/rev
1,000,000p/rev
100,000p/rev
1,000,000p/rev
None
B
None
With magnetic brakes
(1) Rated output and rated rotation speed
Rating 2000r/min
Symbol
Rated output
11K2 11kW
15K2 15kW
(Note 1) The protection structure is equivalent to IP44.
(Note 2) Only the straight type shaft end is available.
OSE104S1
OSE105S1
OSA104S1
OSA105S1
1 - 7
1. Introduction
1-2-2 Servo drive unit type
Motor type
Rated input
Rated output
Current state
Serial No.
MITSUBISHI
TYPE
SERVO DRIVE UNIT
MDS-C1-V1-05
POWER 0.5kW
INPUT 4A DC270-311V
0.2A 1PH 200-230V 50/60Hz
OUTPUT 3.4A 3PH 155V 0-240Hz
3040
S/W BNDXXXXXXXXX H/W VER. *
SERIAL# XXXXXXXXXXX DATE 00/01
MITSUBISHI ELECTRIC CORPORATION JAPAN
* X X X X X X X X X X X *
Rating nameplate
MDS-C1-
(1)
1-axis servo drive unit
(1) Motor Capa- type
MDS-C1- city
(kW)
Compatible motor
HA N HC HC R
Outline
(width)
053 13 23 33 52 53 102 103 152 153 202 203 352 353 452 453 702 703 902 103 153 203 353 503 11K2 15K2
V1-01
V1-03
V1-05
V1-10
V1-20
V1-35
V1-45S
V1-45
0.1
0.5 (60mm)
1.0
2.0
3.5
(60mm)
4.5
A1
4.5 B1
● ●
● ●
● ●
● ●
● ● ●
● ●
▲ ▲
● ●
● ●
●
●
●
V1-70S
V1-70
V1-90
7.0
7.0
9.0
(90mm)
C1
(120mm)
▲ ▲
● ●
● ●
V1-110 11.0 D2
●
V1-150 15.0 (150mm)
●
●
or ▲ indicates the compatible motor for each servo drive unit.
Note continuous operation of ▲ (V1-45S, V1-70S) is limited.
CAUTION
The dynamic brake unit (MDS-B-DBU) is required for the MDS-C1-V1-110/150.
1 - 8
1. Introduction
2-axis servo drive unit Compatible motor
(1) Motor type
Capa- city
Outline
Axis
HA N HC HC R
MDS-C1- (kW)
(width)
053 13 23 33 52 53 102 103 152 153 202 203 352 353 452 453 702 703 902 103 153 203 353 503
V2-0101
●
V2-0301 0.3+0.1
M
●
L
● ●
V2-0303
● ●
● ●
V2-0501 0.5+0.1
V2-0503 0.5+0.3
A0
(60mm)
L
M
● ●
L
M
● ●
● ●
● ●
V2-0505 0.5+0.5 LM
● ●
L
● ●
V2-1005 1.0+0.5
M
● ●
V2-1010 1.0+1.0
V2-2010 2.0+1.0
LM
L
M
● ●
● ●
● ● ●
● ● ●
● ●
● ●
●
●
V2-2020 2.0+2.0 LM
A1
L
V2-3510S 3.5+1.0 (60mm)
M
L
● ●
● ●
● ●
● ●
●
●
V2-3520S 3.5+2.0
M
● ● ● ●
L
● ● ●
V2-3510 3.5+1.0
M
● ● ● ●
L
● ● ●
V2-3520 3.5+2.0
M
● ● ● ●
● ● ●
V2-3535 3.5+3.5 LM
B1
L
V2-4520 4.5+2.0 (90mm)
M
L
● ● ●
● ●
●
● ●
●
●
V2-4535 4.5+3.5
M
● ● ●
V2-4545S 4.5+4.5 LM ▲ ▲
V2-7070S 7.0+7.0 LM
V2-4545 4.5+4.5 LM
▲ ▲
● ●
● ●
V2-7035 7.0+3.5
V2-7045 7.0+4.5
V2-7070 D2
V2-9090S 9.0+9.0
C1
(120mm)
(150mm)
L
M
L
M
LM
● ●
● ●
● ●
● ●
▲
●
● or ▲ indicates the compatible motor for each servo drive unit.
Note continuous operation of ▲ (V2-4545S, V2-7070S, V2-9090S) is limited.
●
CAUTION
1. The MDS-C1-V2-3510/3520 shape is compatible with the MDS-B Series.
When newly incorporating the MDS-C1 Series, use the
MDS-C1-V2-3510S/3520S.
2. Limits apply to continuous operation of the MDS-C1-V2-4545S/9090S.
1 - 9
1. Introduction
1-2-3 Spindle motor type
MITSUBISHI AC SPINDLE MOTOR
TYPE SJ-V5. 5-01
SI CONT 4 POLE
kW
3.7 r/min
1500-6000
A(~) max
25
3 PHASES
W I N D C O N N E C T U
P OW E R FA C TOR 8 2 %
MOTOR INPUT(
~
)
137 - 162 V S2 30 min S3 50 %
kW r/min
A(~) max
AMP INPUT(
~
)
4.1 8000
FRAME D90F
IEC 34-1 1994
23 INSULATION CLASS F
AMB TEMP. 0-40ºC
SERIAL
DATE
WEIGHT 49 kg IP 44
SPEC No.RSV00023*
MITSUBISHI ELECTRIC CORPORATION
A19103-01
MADE IN JAPAN
995291-01
Rating nameplate
(1) Standard spindle motor series
SJ-
(1) (2) (3)
(5) Z-phase detection
Symbol
Z-phase presences
(Note) Presence of the Z-phase applies only to the SJ and SJ-V Series.
None No Z-phase
M Z-phase present
(4) Special specifications
Symbol
Special specifications
None None
(Note) A number indicating the constant output range is indicated after the symbol for the wide range output.
Z
W
High-speed
Wide-range constant output
(3) Base speed
Symbol
Base speed
(Note) The SJ-V Series is indicated with a specification code (–01 to –99).
A
B
1500r/min
1150r/min
L
X
5000r/min
Special
(2) Short time rated output
Symbol
Short time rated output
Symbol
2.2
3.7
5.5
2.2kW
3.7kW
5.5kW
22
26
30
Short time rated output
22kW
26kW
30kW
(Note) The 37kW and larger capacities are handled with the MDS-B-SP
Series.
Refer to Appendix 5 for details.
37kW
45kW
7.5
11
7.5kW
11kW
37
45
15
18.5
15kW 55
18.5kW
55kW
(1) Motor series
Symbol
Motor series
None
V
Large capacity
Compact medium to large capacity
VS Hollow shaft
(Note) Refer to the "MELDAS AC Spindle Built-in Series Standard Specifications" (BFN-14118-04) for details on the built-in spindle motor.
1 - 10
1. Introduction
(2) IPM spindle motor series
SJ-PMF
(1) (2)
-
(3)
(3) Specification code (00)
(2) Base speed
Symbol
Base speed
30 3000r/min
(1) 30-minute rated torque
Symbol
30-minute rated torque
018
035
17.5N·m
35.0N·m
(Note) The built-in IPM spindle motor is available by special order.
1 - 11
1. Introduction
1-2-4 Spindle drive unit type
Motor type
Rated input
Rated output
Current state
Serial No.
MITSUBISHI
TYPE
SERVO DRIVE UNIT
MDS-C1-SP-55
POWER 5.5kW
INPUT 20A DC270-311V
0.2A 1PH 200/200-230V 50/60Hz
OUTPUT 18A 3PH 155V 0-240Hz
3040
S/W BNDXXXXXXXXX H/W VER. *
SERIAL# XXXXXXXXXXX DATE 00/01
MITSUBISHI ELECTRIC CORPORATION JAPAN
MDS-C1-
(1)
-
(2)
(2) Capacity
Symbol
Capacity
(kW)
04
075
15
22
37
55
75
110
150S
150
185
220
*
X X X X X X X X X X X
*
Rating nameplate
0.4
0.75
1.5
2.2
3.7
5.5
7.5
15
18.5
22
Outline type
(unit width)
A0
(60mm wide)
A1
(60mm wide)
B1
(120mm wide)
D1
(150mm wide)
(Note) The 37kW and larger capacities are available with the MDS-B-SP Series.
Refer to Appendix 5 for details.
260
300 30 (150mm wide)
(1) Spindle drive unit series
Symbol
Compatible motor rotation speed
Details
SP
SPH
SPX
SPHX
SPM
Less than 10,000r/min
10,000r/min or more
Less than 10,000r/min
10,000r/min or more
All ranges
IM standard specifications
IM detector conversion unit compatible specifications
(MDS-B-PJEX unit can be connected)
IPM motor compatible specifications
(Use to drive the IPM spindle motor)
1 - 12
1. Introduction
1-2-5 Power supply unit type
Motor type
Rated input
Rated output
Current state
Serial No.
MITSUBISHI
TYPE
POWER SUPPLY UNIT
MDS-C1-CV-150
POWER 15kW
INPUT 49A 3PH 200/200-230V 50/60Hz
0.2A 1PH 200/200-230V 50/60Hz
OUTPUT 58A DC270-311V
3040
S/W BND538W000A1 H/W VER. D
SERIAL# XXXXXXXXXXX DATE 02/09
MITSUBISHI ELECTRIC CORPORATION JAPAN
* X X X X X X X X X X X *
Rating nameplate
MDS-C1-
(1)
Power supply unit
(1) Motor type
MDS-C1-
Capacity
(kW)
Outline type
(unit width)
CV-37
CV-55
CV-75
CV-110
CV-150
CV-185
CV-220
CV-260
CV-300
CV-370
3.7
5.5
7.5
A2
(60mm wide)
11
B1
(90mm wide)
15
18.5
C1
(120mm wide)
22
26 D1
(150mm wide) 30
37
Compatible AC reactor
Compatible contactor
(Mitsubishi)
(Note 1)
Compatible NFB
(Mitsubishi)
(Note 1)
(Note 1) This is an optional part, and must be prepared by the user.
(Note 2) The 45kW and larger capacities are available with the MDS-B-CVE Series.
Refer to Appendix 4 for details.
1 - 13
1-2-6 AC reactor type
Type B-AL-7.5K
Nameplate
1. Introduction
Top surface of AC reactor
B-AL-
(1)
AC reactor
Motor type
B-AL-
Capacity
(kW)
Compatible power supply unit
7.5K 7.5
MDS-C1-CV-37
MDS-C1-CV-55
11K
MDS-C1-CV-75
11 MDS-C1-CV-110
MDS-C1-CV-150
18.5K 18.5
MDS-C1-CV-185
MDS-C1-CV-220
37K
MDS-C1-CV-300
37 MDS-C1-CV-370
1 - 14
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Key features
Precise AC servo and spindle drive control
Enhanced machine tool integration
Comprehensive safety features to prevent electric shocks and injuries
User-friendly interface for simplified operation
Robust construction for reliable performance in industrial environments
Advanced diagnostics for proactive maintenance and troubleshooting
Frequently asked questions
No, operating the unit with the front cover removed is strictly prohibited due to exposed high voltage terminals and charged sections that pose an electric shock hazard.
Wait at least 15 minutes after turning the power OFF to allow the unit to discharge before starting any maintenance or inspection work.
No, applying a voltage other than the specified value can lead to ruptures or damage to the unit.
Use only the servomotor's hanging bolts for transportation and avoid holding the cables, axis, or detector during the process.