Appendix 2. Cable and Connector Specifications. Mitsubishi Electric MDS-C1 Series
Mitsubishi Electric MDS-C1 Series is a numerical control unit known for its AC servo and spindle drive capabilities. This industrial-grade device seamlessly integrates with various machine tools, empowering users with precise control over their operations. To ensure optimal performance and safety, it comes with a comprehensive instruction manual guiding users through installation, operation, maintenance, and inspection procedures.
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Appendix 2. Cable and Connector Specifications
Appendix 2-1 Selection of cable.............................................................................................................A2-2
Appendix 2-1-1 Cable wire and assembly ..........................................................................................A2-2
Appendix 2-1-2 Flexible conduits........................................................................................................A2-4
Appendix 2-2 Cable connection diagram ...............................................................................................A2-6
Appendix 2-3 Connector outline dimension drawings..........................................................................A2-12
A2 - 1
Appendix 2. Cable and Connector Specifications
Appendix 2-1 Selection of cable
Appendix 2-1-1 Cable wire and assembly
The following shows the specifications and processing of the wire used in each cable. Manufacture the cable using the following recommended wire or equivalent parts.
Recommended wire model
(Cannot be directly ordered from
Mitsubishi
Finished outside diameter
Sheath material
No. of pairs
Electric Corp.)
Wire characteristics
Configuration
Conductor resistance
Withstand voltage
Insulation resistance
Heat resistant temperature
UL20276 AWG28
10pair
6.1mm PVC 10
7 strands/
0.13mm
222
Ω
/km or less
AC350/ 1min
1M
Ω
/km or more
80°C
Applica- tion
NC unit communi- cation cable
A14B2343 (Note 1) 7.2mm PVC 6
40 strands/
0.08mm
TS-91026 (Note 2) 11.6mm PVC
2
(0.3 mm
2
)
10
(0.2 mm
2
)
60 strands/
0.08mm
40 strands/
0.08mm
(Note 1) Junko Co. (Dealer: Toa Denki)
(Note 2) BANDO ELECTRIC WIRE (http: //www.bew.co.jp)
105
Ω
/km or less
63 or less
95
Ω
Ω
/km
/km or less
AC500/ 1min
1500M
Ω
/k m or more
AC750V/
1min
60M
Ω
/km or more
105°C
60°C
Detector cable
Detector cable
(Cable length:
20m or more)
(2) Cable assembly
Assemble the cable as shown in the following drawing, with the cable shield wire securely connected to the ground plate of the connector.
Core wire Core wire
Shield (external conductor)
Sheath
Shield
(external conductor)
Sheath
Ground plate
A2 - 2
Appendix 2. Cable and Connector Specifications
(3) Cable protection tube (noise countermeasure)
If influence from noise is unavoidable, or further noise resistance is required, selecting a flexible tube and running the signal cable through this tube is effective. This is also an effective countermeasure for preventing the cable sheath from being cut or becoming worn.
A cable clamp (MS3057) is not installed on the detector side, so be particularly careful of broken wires in applications involving bending and vibration.
Supplier Tube
Drive unit side
Connector
Installation screws
Nippon Flex
Control Corp.
DAIWA DENGYO
CO., LTD
FBA-4
(FePb wire braid sheath)
Hi-flex
PT #17 (FePb sheath)
RBC-104 (straight)
RBC-204 (45
°
)
RBC-304 (90
°
)
PSG-104 (straight)
PLG-17 (90
°
)
PS-17 (straight)
G16
G16
G16
Screw diameter ø26.4
Screw diameter ø26.4
PF1/2
Sankei Works
Purika Tube
PA-2 #17 (FePb sheath)
BC-17 (straight) Wire tube screws : 15
(Note) None of the parts in this table can be ordered from Mitsubishi Electric Corp.
Motor detector side
RCC-104-CA2022
PDC20-17
PDC20-17
A2 - 3
Appendix 2. Cable and Connector Specifications
Appendix 2-1-2 Flexible conduits
Basically, splash proofing can be ensured if cab-tire cable and connectors with IP65 or higher specifications are used. However, to further improve the oil resistance (chemical resistance to oil), weather resistance (resistance to the environment when used outdoors, etc.), durability, tensile strength, flattening strength, etc., run the cable through a flexible conduit when wiring.
The following shows an example of a flexible conduit. Contact the connector maker for more information.
(1) Method for connecting to a connector with back shell
Connector with back shell
Connector for conduit
Flexible conduit
Cable
Model
Appli- cation
For power
Applicable motors
HA053N, HA13N
HA23N, HA33N
HC52, HC102, HC152
HC53, HC103, HC153
HC103R, HC153R,
HC203R
HC453, HC703
Connector (straight)
CE05-6A18-12SD-B-BSS CE05-8A18-12SD-B-BAS
CE05-6A22-23SD-B-BSS
Connector (angle)
CE05-8A22-23SD-B-BAS
HC202, HC352, HC452
HC203, HC353
HC353R, HC503R
CE05-6A24-10SD-B-BSS CE05-8A24-10SD-B-BAS
CE05-6A32-17SD-B-BSS CE05-8A32-17SD-B-BAS
Connector for conduit
RCC-103CA18
RCC-104CA18
RCC-104CA2022
RCC-106CA2022
RCC-106CA2428
RCC-108CA2428
RCC108CA32
RCC110CA32
Flexible conduit
VF-03
(Min. inside diameter: 10.6)
VF-04
(Min. inside diameter: 14)
VF-04
(Min. inside diameter: 14)
VF-06
(Min. inside diameter: 19)
VF-06
(Min. inside diameter: 19)
VF-08
(Min. inside diameter: 24.4)
VF-08
(Min. inside diameter: 24.4)
VF-10
(Min. inside diameter: 33.0)
(Note) None of the parts in this table can be ordered from Mitsubishi Electric Corp.
A2 - 4
Appendix 2. Cable and Connector Specifications
Back shell
Connector for conduit Flexible conduit
Cable
Connector
Model
Appli- cation
Applicable motors
Connector/back shell (straight)
Connector/back shell (angle)
Connector for conduit
Flexible conduit
For brake
For detector
HA053NB to HA33NB
HC202B to HC902B
HC203B to HC703B
HA053N to HA33N
HC52 to HC902, HC53 to HC703
HC103R to HC503R
HA-LF11K2-S8, HA-LF15K2-S8
Select according to section "(2) Method for connecting to the connector main body".
Connector
MS3106A22-14S
(D190)
Back shell
CE02-22BS-S
Connector
MS3106A22-14S
(D190)
Back shell
CE-22BA-S
RCC-104CA2022
RCC-106CA2022
VF-04
(Min. Inside diameter: 14)
VF-06
(Min. Inside diameter: 19)
(Note) None of the parts in this table can be ordered from Mitsubishi Electric Corp.
(2) Method for connecting to the connector main body
Connector for conduit Flexible conduit
Cable
Connector
Applicable motors
Model
Appli- cation
For power
HA053N, HA13N
HA23N, HA33N
HC52, HC102, HC152
HC53, HC103, HC153
HC103R, HC153R, HC203R
HC202, HC352, HC452
HC203, HC353
HC353R, HC503R
Connector (straight)
CE05-6A18-12SD-B
CE05-6A22-23SD-B
CE05-6A24-10SD-B
Connector for conduit
MSA-12-18
MAA-12-18
MSA-16-18
MAA-16-18
MSA-16-22
MAA-16-22
MSA-22-22
MAA-22-22
MSA-22-24
MAA-22-24
MSA-28-24
MAA-28-24
(Straight)
(Angle)
(Straight)
(Angle)
(Straight)
(Angle)
(Straight)
(Angle)
(Straight)
(Angle)
(Straight)
(Angle)
For brake
For detector
HC453, HC703
HA053NB to HA33NB
HC202B to HC902B
HC203B to HC703B
HA053N to HA33N
HC52 to HC902,
HC53 to HC703
HC103R to HC503R
HA-LF11K2-S8,
HA-LF15K2-S8
CE05-6A32-17SD-B
MS3106A10SL-4S (D190)
MS3106A22-14S (D190)
Please contact to a maker.
MSA-10-10
MAA-10-10
MSA-16-22
MAA-16-22
MSA-22-22
MAA-22-22
(Note) None of the parts in this table can be ordered from Mitsubishi Electric Corp.
(Straight)
(Angle)
(Straight)
(Angle)
(Straight)
(Angle)
Flexible conduit
FCV12
(Min. inside diameter: 12.3)
FCV16
(Min. inside diameter: 15.8)
FCV16
(Min. inside diameter: 15.8)
FCV22
(Min. inside diameter: 20.8)
FCV22
(Min. inside diameter: 20.8)
FCV28
(Min. inside diameter: 26.4)
FCV36
(Min. inside diameter: 35.0)
FCV10
(Min. inside diameter: 10.0)
FCV16
(Min. inside diameter: 15.8)
FCV22
(Min. inside diameter: 20.8)
A2 - 5
Appendix 2. Cable and Connector Specifications
Appendix 2-2 Cable connection diagram
CAUTION
1. Do not mistake the connection when manufacturing the detector cable.
Failure to observe this could lead to faults, runaway or fires.
2. Do not connect anything to pins unless otherwise particularly specified when manufacturing a cable. (Leave OPEN)
3. Contact Mitsubishi when manufacturing a cable longer than 30m.
(1) NC bus cable
<SH21 cable connection diagram>
Drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
14
5
15
6
16
7
17
8
1
11
2
12
3
13
4
18
9
19
10
20
PE
7
17
8
18
5
15
6
16
9
19
10
20
3
13
4
14
1
11
2
12
Drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
PE FG
A2 - 6
Appendix 2. Cable and Connector Specifications
(2) Servo detector cable
<CNV12/CNV13 cable connection diagram> The connection differs according to the cable length.
Servo drive unit side connector
Connector: 10120-3000VE
(One-touch type lock)
Shell kit: 10320-52F0-008
(Screw-type lock)
Shell kit: 10320-52A0-008
10
20
1
11
6
16
7
17
9
19
PE
<For 20m or less>
H
J
K
L
E
Servomotor detector side/
Ball screw side detector side connector
<For general environment> <IP65 compatible>
Plug: MS3106B22-14S (Straight) Plug:
MS3108B22-14S (Angle) MS3106A22-14S(D190)
Clamp: MS3057-12A Straight back shell:
CE02-22BS-S (Straight)
CE-22BA-S (Angle)
Clamp: CE3057-12A-3
SD
SD*
RQ
RQ*
BAT
S
R
N
LG
FG
P5(+5V)
1
11
PE
6
16
7
17
9
19
10
20
H
J
K
L
E
S
R
N
SD
SD*
RQ
RQ*
BAT
P5(+5V)
LG
FG
<For 20m to 30m>
A2 - 7
Appendix 2. Cable and Connector Specifications
<CNL3H1,CNL3H2,CNL3H1-S,CNL3H2-S cable connection diagram>
Servo drive unit side connector
Connector:10120-3000VE
(One-touch type lock)
Shell kit:10320-52F0-008
(Screw-type lock)
Shell kit: 10320-52A0-008
6
16
7
17
10
19
20
1
11
PE
MDS-B-HR unit side connector
Plug: RM15WTP-8S
Clamp: RM15WTP-CP(10)
3
4
1
2
5
6
7
8
PE
SD
SD*
RQ
RQ*
P5(+5V)
P5(+5V)
LG
LG
FG
A2 - 8
Appendix 2. Cable and Connector Specifications
(3) Spindle detector cable
<CNP5 cable connection diagram>
(CN5) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
PA
RA
PB
RB
PZ
P15(+15V)
N15(-15V)
LG
6
16
7
17
8
5
15
1
Spindle motor side connector
Housing: 350720-1
Pin: 350689-1
1
2
3
4
5
8
6
9
MOH
RG
3
13
V1.25-4
100mm
<CNP6M cable connection diagram>
(CN6) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
MAG 6
MAGR
LS
LSR
P15(+15V)
LG
16
7
17
5
15
Magnetic sensor side connector
Connector: TRC116-12A10-7F10.5
A
D
F
E
C
B
B
P
H
K
A
N
C
R
Spindle side detector side connector
Plug: MS3106B20-29S (Straight)
MS3108B20-29S (Angle)
Clamp: MS3057-12A
<CNP6A cable connection diagram>
(CN6) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
MA
MA
*
MB
MB
*
MZ
MZ
*
P5(+5V)
LG
P5(+5V)
LG
P5(+5V)
LG
4
14
10
1
2
12
3
13
19
11
20
15
CAUTION
The shield of the spindle detector cable is not connected to the "FG" (earth). Do not connect the cable shield to the earth by clamping the cable, etc.
A2 - 9
Appendix 2. Cable and Connector Specifications
<CNP7A cable connection diagram>
(CN7) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
CA
CA
*
CB
CB
*
CZ
CZ
*
P5(+5V)
LG
P5(+5V)
LG
P5(+5V)
LG
2
12
3
13
4
14
10
1
19
11
20
15
M
S
T
H
K
F
L
G
C-axis detector side connector
Plug: MS3106B20-29S (Straight)
MS3108B20-29S (Angle)
Clamp: MS3057-12A
E
B24-9
<CNP7B cable connection diagram>
(CN7) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
CA
CA
*
CB
CB
*
CZ
CZ
*
P5(+5V)
LG
P5(+5V)
LG
P5(+5V)
LG
4
14
10
1
2
12
3
13
19
11
20
15
B24-9
C-axis detector side connector
Housing: 69176-020
Pin: 48235-000
18
17
9
8
19
20
12
3
13
7
1
11
2
<CNP7H cable connection diagram>
(CN7) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
CA
CA
*
CB
CB
*
CZ
CZ
*
LG
LG
LG
4
14
1
11
15
2
12
3
13
1
2
3
4
5
6
7
C-axis detector side connector
Housing: JAC-15P
Pin: J-SP1140
A2 - 10
Appendix 2. Cable and Connector Specifications
<CNP67A cable connection diagram>
(CN7) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
CA
CA
*
CB
CB
*
CZ
CZ
*
P5(+5V)
LG
P5(+5V)
LG
P5(+5V)
LG
4
14
10
1
2
12
3
13
19
11
20
15
C-axis detector side connector
Plug: MS3106B20-29S (Straight)
MS3108B20-29S (Angle)
Clamp: MS3057-12A
S
T
H
K
F
L
G
M
(CN6) Spindle drive unit side connector
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
MA
MA
*
MB
MB
*
MZ
MZ
*
2
12
3
13
4
14
PE
<FCUA-R220 cable connection diagram>
(CN7) MDS-B-PJEX unit side connector
Connector: 2-178288-3
Contact: 1-175218-5
FG
GND
+24V
3
2
1
B24-9
B
P
E
A
N
C
R
24VDC (+) power side connector
Crimped terminal: V1.25-3
FG
GND
+24V
A2 - 11
Appendix 2. Cable and Connector Specifications
Appendix 2-3 Connector outline dimension drawings
Connector for CN2 Servo drive unit
Manufacturer: 3M (Ltd.)
<Type>
Connector: 10120-3000VE
Shell kit: 10320-52F0-008
[Unit: mm]
12.0
22.0
14.0
Manufacturer: 3M (Ltd.)
<Type>
Connector: 10120-3000VE
Shell kit: 10320-52A0-008
[Unit: mm]
33.3
12.7
12.0
22.0
14.0
Manufacturer: 3M (Ltd.)
<Type>
Connector: 10120-6000EL
Shell kit: 10320-3210-000
Because this connector is an integrated molding part of the cable, it is not an option setting in the connector set.
The terminal connector
(A-TM) also has the same outline.
[Unit: mm]
A2 - 12
33.3
12.7
20.9
29.7
Appendix 2. Cable and Connector Specifications
Connectors for detector and motor power (IP67 and EN standard compatible)
Straight plug
Manufacturer: DDK (Ltd.)
W
D or less
7.85 or more
A
Type A
CE05-6A18-12SD-B-BSS 1
1
/
8
-18UNEF-2B
CE05-6A22-23SD-B-BSS 1
3
/
8
-18UNEF-2B
CE05-6A24-10SD-B-BSS 1
1
/
2
-18UNEF-2B
B +0
–0.38
34.13
40.48
43.63
CE05-6A32-17SD-B-BSS 2-18UNS-2B 56.33
Angle plug
Manufacturer: DDK (Ltd.)
C±0.8
D or less
32.1
38.3
42.0
54.2
W
57 1-20UNEF-2A
61 1
3
/
16
-18UNEF-2A
68 1
7
/
16
-18UNEF-2A
1
3
/
4
-18UNS-2A
D or less
A
Type A
W
B
+0
–0.38
CE05-8A18-12SD-B-BAS 1
1
/
8
-18UNEF-2B
CE05-8A22-23SD-B-BAS 1
3
/
8
-18UNEF-2B
CE05-8A24-10SD-B-BAS 1
1
/
2
-18UNEF-2B
34.13
40.48
43.63
CE05-8A32-17SD-B-BAS 2-18UNS-2B 56.33
Cable clamp
Manufacturer: DDK (Ltd.)
V screw
1.6
D or less W
[Unit:
R±0.7 U±0.7 (S) ±1
Y or more
69.5 1-20UNEF-2A 13.2 30.2 43.4 7.5
75.5 1
3
/
16
-18UNEF-2A 16.3 33.3 49.6 7.5
86.3 1
7
/
16
-18UNEF-2A 18.2 36.5 54.7 7.5
1
3
/
4
-18UNS-2A 24.6 44.5 61.9 8.5
C
A
(D)
øE
(Cable clamp inside diameter)
H
(Moveable range of one side)
Type
Shell size
Total length
Outside dia.
Effective screw length
Installation screw
V
Bushing
Compliant cable
A B C D H
CE3057-10A-2 (D265) 18 23.8 30.1 10.3 41.3
15.9
11 31.7
3.2
1-20UNEF-2B CE3420-10-2 ø8.5 to ø11
CE3057-12A-2 (D265) 20
CE3057-12A-3 (D265) 22
23.8 35 10.3 41.3
19
13
10
37.3
4 1
3
/
16
-18UNEF-2B
CE3420-12-2 ø9.5 to ø13
CE3420-12-3 ø6.8 to ø10
CE3057-16A-2 (D265) 24 26.2 42.1 10.3 41.3
23.8
15.5
42.9
4.8
1
7
/
16
-18UNEF-2B CE3420-16-2 ø13 to ø15.5
CE3057-20A-1 (D265) 32 27.8 51.6 11.9 43.0
31.7
23.8
51.6
6.3
1
3
/
4
-18UNS-2B CE3420-20-1 ø22 to ø23.8
A2 - 13
Appendix 2. Cable and Connector Specifications
Connectors for detector, motor power and brake (IP67 and EN standard compatible)
Straight plug
Manufacturer: DDK (Ltd.)
Gasket
J
± 0.12
A
D E
±0.3
Type
Straight back shell
Manufacturer: DDK (Ltd.)
A
MS3106A10SL-4S (D190)
5
/
8
-24UNEF-2B 22.22
MS3106A22-14S (D190) 1
3
/
8
-18UNEF-2B 40.48
H or less C
±0.5
C±0.5
D J±0.12
23.3
9
/
16
-24UNEF-2A 7.5 12.5 13.49
34.11
1
1
/
4
-18UNEF-2A 12.15 29.9 18.26
L
W screw
E±0.3 G
+0.05
–0.25
B
[Unit:
V screw
O-ring
7.85 or more
(Effective screw length)
D
(Spanner grip)
[Unit:
Type L A B C D V W
CE02-22BS-S
Angle back shell
Manufacturer: DDK (Ltd.)
Type: CE-22BA-S
35 36.5 10.9 17.8 32.4 /
4
-18UNEF-2B 1
3
/
16
-18UNEF-2A
[Unit: mm]
50.5
or less
39.6
or less
1
1
/
4
-18UNEF-2B screw
O-ring
1
3
/
16
-18UNEF-2A screw
A2 - 14
Appendix 2. Cable and Connector Specifications
Connectors for detector, motor power and brake (for general environment)
Straight plug
Manufacturer: DDK (Ltd.)
W or more
L or less
J ±0.12
A
V
[Unit: mm]
Type
Coupling screw
Length of coupling section
Total length
Connection nut outside
Cable clamp installation
Effective screw
Max. width diameter
+0 screw length
øQ V Y or less
MS3106B18-12S 1
1
/
8
-18UNEF
MS3106B22-14S
1
3
/
8
-18UNEF 18.26 55.57 40.48 /
16
-18UNEF 9.53 50
MS3106B22-23S
MS3106B24-10S 1
1
/
2
-18UNEF 43.63
16
-18UNEF 9.53 53
MS3106B32-17S 2-18UNS 56.33
4
-18UNS 11.13 66
Angle plug
Manufacturer: DDK (Ltd.)
L or less
J ±0.12
A
V
[Unit: mm]
Type
Coupling screw
A
Length of coupling section
J±0.12
Total length
L or less
Connectio n nut outside diameter
øQ
+0
–0.38 R±0.5 U±0.5
Cable clamp installation screw
V
Effective screw length
W or more
MS3108B18-12S 1
1
/
8
-18UNEF
MS3108B22-14S
MS3108B22-23S
18.26 68.27 34.13 20.5 30.2 1-20UNEF
1
3
1
3
/
8
-18UNEF 18.26 76.98 40.48 24.1 33.3
F
/
16
-18UNE
9.53
9.53
MS3108B24-10S 1
1
/
2
-18UNEF
1
7
/
16
-18UNE
F
9.53
MS3108B32-17S 2-18UNS 18.26 95.25 56.33 32.8 44.4 1
3
/
4
-18UNS 11.13
Straight plug [Unit: mm]
Manufacturer: Japan Aviation
Electronics (Ltd.)
Type: MS3106B10SL-4S
5
/
8
-24UNEF-2A
13.5
±0.3
5
/
8
-24UNEF-2B
Effective screw length
(Including relief of 2.77 or less)
9.5
or more
38.9
or less
A2 - 15
Appendix 2. Cable and Connector Specifications
Connectors for detector, motor power and brake (for general environment)
Angle plug
Manufacturer:
Japan Aviation
Electronics (Ltd.)
Type: MS3108B10SL-4S
13.5
±0.3
5
/
8
-24UNEF-2B
[Unit: mm]
Cable clamp
Manufacturer: DDK (Ltd.)
5
/
8
-24UNEF-2A
1.6
C
A ±0.7
V
36.9± 0.8
46.0 or less
øE (Bushing inside diameter)
øD (Cable clamp inside diameter)
F (Moveable range)
Type
MS3057-4A
MS3057-10A
MS3057-12A
MS3057-16A
MS3057-20A
Shell size
10SL, 12S
20, 22
24, 28
Total length
Outside diameter
Effective screw length
A±0.7 øB±0.7 C
20.6 20.6
23.8
26.2
35.0
42.1
10.3
10.3
Installation screw
øD øE F G±0.7
19.0 15.9
23.8 19.1
V
5
/
8
-24UNEF
3.2 31.7 1-20UNEF
4.0 37.3 1
3
/
16
-18UNEF
4.8 42.9 1
7
/
16
-18UNEF
1
3
/
4
-18UNEF
[Unit: mm]
Bushing
AN3420-4
AN3420-10
AN3420-12
AN3420-16
AN3420-20
A2 - 16
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Key features
Precise AC servo and spindle drive control
Enhanced machine tool integration
Comprehensive safety features to prevent electric shocks and injuries
User-friendly interface for simplified operation
Robust construction for reliable performance in industrial environments
Advanced diagnostics for proactive maintenance and troubleshooting
Frequently asked questions
No, operating the unit with the front cover removed is strictly prohibited due to exposed high voltage terminals and charged sections that pose an electric shock hazard.
Wait at least 15 minutes after turning the power OFF to allow the unit to discharge before starting any maintenance or inspection work.
No, applying a voltage other than the specified value can lead to ruptures or damage to the unit.
Use only the servomotor's hanging bolts for transportation and avoid holding the cables, axis, or detector during the process.