Appendix 9. Instruction Manual for Compliance with
UL/c-UL Standard
Appendix 9 Instruction Manual for Compliance with UL/c-UL Standard.............................. A9-2
A9 - 1
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
Instruction Manual for Compliance with UL/c-UL Standard
The instruction of UL/c-UL listed products is described in this manual.
The descriptions of this manual are conditions to meet the UL/c-UL standard for the UL/c-UL listed products. To obtain the best performance, be sure to read this manual carefully before use.
To ensure proper use, be sure to read specification manual, connection manual and maintenance manual carefully for each product before use.
1. UL/c-UL listed products
[CNC system]
Unit name Unit part number
NC control panel
Display unit
Keyboard unit
FCU6-MU [*1]-[*2], FCU6-MA [*1]-[*2]
FCU6-DU [*39][*40], FCU6-YZ [*39][*40]
FCUA-LD [*41], FCUA-CT [*41], FCUA-CR [*41]
FCU6-YZ [*39][*40], FCU6-TZ [*39][*40]
FCU6-KB0 [*42], FCUA-KB [*42]
Base I/O unit
Remote I/O unit
I/O module
FCU6-DX [*3], HR377, HR378, HR353
FCUA-DX [*4]
HR357, HR371, QY231
[AC servo/spindle system]
Unit name
Power supply unit
Servo drive unit
Spindle drive unit
Option unit
Battery unit
Servo motor
Spindle Motor
Unit part number
MDS-B-CVE- [*5], MDS-C1-CV-[*5]
MDS-B-V1- [*6], MDS-B-V14- [*6], MDS-C1-V1- [*6]
MDS-B-V2- [*7], MDS-B-V24- [*7], MDS-C1-V2- [*7]
MDS-B-SVJ2- [*8]
MDS-B-SP [*38]-[*9], MDS-C1-SP [*38]-[*9]
MDS-B-PJEX
FCU6-BT4D1
HA-FF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]
HC-MF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]
HC-SF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]
HC-RF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]
HC [*20][*11][*21][*14][*22]-[*23][*24]
SJ [*25][*26][*27]-[*28][*29][*30][*31]-[*32]
SJ [*33][*26][*28][*34][*35][*36][*37][*31]
Suffixes listed below may be attached to the above part numbers at portions marked with [*]. For details regarding specifications, see the specification manuals for each product.
[*1] 011, 013, 021, 031, 032, 515, 516, 517, 535, 536
[*3] 210, 211, 220, 221, 310, 311, 320, 321, 330, 331, 340, 341, 350, 351, 410, 411, 420, 421, 430, 431, 440, 441, 450, 451
[*4] 100, 101, 110, 111, 120, 121, 130, 131, 140, 141
[*5] 37, 55, 75, 110, 150, 185, 220, 260, 300, 370,(450, 550: Only MDS-B Series)
[*6] 01, 03, 05, 10, 20, 35, 45S, 45, 70, 90, 110, 150
[*7] 0101, 0301, 0303, 0501, 0503, 0505, 1003, 1005, 1010, 2010, 2020, 3510S, 3510, 3520S, 3520, 3535, 4520, 4535, 4545,
7035, 7045, 7070S, 7070
[*8] 01, 03, 04, 06, 07, 10, 20
[*9] 04, 075, 15, 22, 37, 55, 75, 110, 150, 185, 220, 260, 300, 370, (450,550:Only MDS-B Series)
[*10] 05, 1, 2, 3, 4, 5, 6, 7, 8, 10, 12, 15, 20, 30, 35
[*11] 1, 2, 3
[*13] None, P, N, I, E
[*12] None, C
[*14] None, B
[*15] None, Gn, GnH (n = serial number) [*16] None, K, D, X, T
[*17] None, Wn (n = serial number) [*18] None, UL, UE
[*19] None, Sn (n = serial number)
[*21] None, R
[*20] 5, 10, 15, 20, 35, 45, 70
[*22] S, T
[*23] E, A
[*25] NL, PF, PL, V, VL
[*27] None, S
[*29] 01 - 99
[*24] 1, 2, 33, 42, 51
[*26] None, K
[*28] Two digits decimal two digits
[*30] None, F, G, Y, Z
[*31] None, M
[*33] None, N, P
[*35] None, 1 - 9, A - F
[*37] None, B, C, F, G, R
[*39] T, C, N
[*41] 10, 100, 120
[*32] None, S01 - S99
[*34] A, B, L, M, N, X
[*36] None, D, H, P, Z
[*38] None, H, M, X, HX, MX
[*40] 31, 32, 33, 34, 35, 36
[*42] 05, 06, 10, 13, 14, 20, 30
A9 - 2
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
2. Operation surrounding air ambient temperature
The recognized operation ambient temperature of each units are as shown in the table below. The recognized operation ambient temperatures are the same as an original product specification for all of the units. temperature
CNC system
AC servo/spindle system
NC control panel
Base I/O unit
Remote I/O unit
I/O module
Power supply unit
Servo drive unit
Spindle drive unit
Option unit, Battery unit
Servo motor, Spindle Motor
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 55
°
C
0 to 40
°
C
3. Notes for CNC system
3.1 Selection of external power supply unit
An UL recognized 24Vdc output power supply unit should be used to CNC system.
The “PD25” power supply unit provided by Mitsubishi will be changed to UL recognized product since
September 2000.
4. Notes for AC servo/spindle system
4.1 General Precaution
It takes 10 minutes to discharge the bus capacitor.
When starting wiring or inspection, shut the power off and wait for more than 15 minutes to avoid a hazard of electrical shock.
4.2 Installation
MDS-B/C1 Series have been approved as the products, which have been installed in the electrical enclosure. The minimum enclosure size is based on 150 percent of each MDS-B/C1 unit combination.
And also, design the enclosure so that the ambient temperature in the enclosure is 55
°
C (131
°
F) or less, refer to the manual book
4.3 Short-circuit ratings
Suitable for use in a circuit capable of delivering, it is not more than 5kA rms symmetrical amperes.
A9 - 3
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
4.4 Peripheral devices
To comply with UL/c-UL Standard, use the peripheral devices, which conform to the corresponding standard.
•
Circuit Breaker, Fuses, Magnetic Contactor and AC Reactor
Applicable power supply unit
Circuit Breaker
Fuse
Class K5
MDS-B-CVE-37
MDS-C1-CV-37
MDS-B-CVE-55
MDS-C1-CV-55
MDS-B-CVE-75
MDS-C1-CV-75
MDS-B-CVE-110
MDS-C1-CV-110
MDS-B-CVE-150
MDS-C1-CV-150
MDS-B-CVE-185
MDS-C1-CV-185
MDS-B-CVE-220
MDS-C1-CV-220
MDS-B-CVE-260
MDS-C1-CV-260
NF50 40A
NF50 40A
NF50 40A
NF50 50A
NF100 100A
NF100 100A
NF225 150A
NF225 150A
70A
100A
100A
100A
200A
200A
200A
300A
MDS-B-CVE-300
MDS-C1-CV-300
MDS-B-CVE-370
MDS-C1-CV-370
NF225 150A
NF225 175A
MDS-B-CVE-450 NF225 200A
MDS-B-CVE-550 NF400 300A
300A
300A
•
Circuit Breaker for spindle motor Fan
Magnetic contactor (AC3)
S-N25
S-N25
S-N25
S-N35
S-N50
S-N50
S-N80
S-N80
S-N80
S-N150
S-N150
S-N180
AC Reactor
BKO-NC6851-
H11 (B-AL-7.5K)
H11 (B-AL-7.5K)
H11 (B-AL-7.5K)
H12 (B-AL-11K)
H13 (B-AL-18.5K)
H13 (B-AL-18.5K)
H14 (B-AL-30K)
H14 (B-AL-30K)
H14 (B-AL-30K)
H15 (B-AL-37K)
H16 (B-AL-45K)
H17 (B-AL-55K)
Select the Circuit Breaker by doubling the spindle motor fan rated.
A rush current that is approximately double the rated current will flow, when the fan is started.
<Notice>
•
For installation in United States, branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes.
•
For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes.
4.5 Flange of servo motor
Mount the servomotor on a flange, which has the following size or produces an equivalent or higher heat dissipation effect:
Flange size
(mm)
Servo Motor
HC HC-RF HC-MF HA-FF HC-SF
150x150x6 --- --- Under 100W Under 100W ---
250x250x6 --- ---
250x250x12 0.5 to 1.5kW 1.0 to 2.0kW
200W
400W 400,600W
---
0.5 to 1.5kW
300x300x20 2.0 to 7.0kW
--- --- --- 2.0 to 7.0kW
4.6 Motor Over Load Protection
Servo drive unit MDS-B-V1/2/14/24 Series and MDS-C1-V1/2 series and spindle drive unit MDS-B-SP and MDS-C1-SP series have each solid-state motor over load protection.
When adjusting the level of motor over load, set the parameter as follows.
A9 - 4
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
4.6.1 MDS-B-V1/2/14/24, MDS-C1-V1/2 Series
Parameter
No.
Parameter
Abbr.
Parameter
Name
Setting Procedure
Standard
Setting Value
Setting
Range
60s 1 to 300s SV021 OLT Overload
Time constant
Set the time constant for overload detection. (Unit: 1 second.)
SV022 OLL Overload
Detection level
Set the overload current detection level with a percentage (%) of the stall rating.
4.6.2 MDS-B-SP, MDS-C1-SP Series
Parameter
No.
Parameter
Abbr.
Parameter
Name
Setting Procedure
150%
Standard
Setting Value
1 to 500%
Setting
Range
SP063 OLT Overload
Time constant
Set the time constant for overload detection. (Unit: 1 second.)
60s 0 to 1000s
SP064 OLL Overload
Detection level
Set the overload current detection level with a percentage (%) of the rating.
110% 1 to 200%
4.7 Field Wiring Reference Table for Input and Output
Use the UL-approved Round Crimping Terminals to wire the input and output terminals of MDS-B
Series.
Crimp the terminals with the crimping tool recommended by the terminal manufacturer.
Following described crimping terminals and tools type are examples of Japan Solderless Terminal Mfg.
Co., Ltd.
4.7.1 Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series)
3.7 to 7.5 11.0 to 18.5 22.0 to 37.0
45.0 55.0 Capacity [kW]
P, N
(L+, L-)
M6 M6 M6 M6,
Terminal
Screw Size
Screw Torque
[lb in/ N m]
L11, L21, MC1
(R0, S0)
Screw Torque
[lb in/ N m]
L1, L2, L3
Screw Torque
[lb in/ N m]
44.3/5.0 49.6/5.6
17.4/2.0 14.2/1.6
49.6/5.6
M4 M4 M4 M4 M4
14.2/1.6
14.2/1.6
M4 M5 M8 M8 M10
14.6/1.6 29.8/3.37
117.2/13.2 117.2/13.2
14.6/1.6
177/20
P, N (L+, L-)
Capacity [kW]
Wire Size (AWG)
3.7, 5.5
#10/60
°
7.5
C #8/60
°
C
11.0
#4/60
°
C
15.0
#4/60
°
C
/Temp Rating Note 1 #12/75
°
C #10/75
°
C #8/75
°
C #4/75
°
C
Crimping Terminals
Type
R5.5-6
R8-6 R22-6
R5.5-6 R8-6
R22-6
18.5, 22.0
#3/60
°
C
#4/75
°
C
Crimping Tools Type YHT-2210
YHT-8S YPT-60
YHT-2210 YHT-8S
YPT-60
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
26.0 30.0 37.0 45.0 55.0
#1/60
°
C
#3/75
°
C
#1/75
°
C #1/0/75
°
C
The bus bar is attached to the product.
Crimping Terminals
Type
38-S6
R22-6
38-S6
L330T
459-12
Crimping Tools Type YPT-60
YET300
YF-1
A9 - 5
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
L11, L21 (R0, S0), MC1
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
Crimping Terminals
Type
Crimping Tools Type
3.7 to 55.0
#14/ 60
°
C
#14/ 75
°
C
V2-4
YNT-1614
L1, L2, L3
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
Crimping Terminals
Type
Crimping Tools Type
Earth Wire Size
(AWG)
#10/60
°
C #10/60
°
C
#12/75
°
C #10/75
°
C
#10/75
°
C
#4/60
°
C #3/60
°
C
#4/75
°
C #4/75
°
C
#3/75
°
C
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
Crimping Terminals
Type
Crimping Tools Type
Earth Wire Size
(AWG)
Terminal
Screw
Size
22.0 26.0 30.0 37.0 45.0 55.0
#1/60
°
C #1/0/60
°
C
#2/75
°
C #1/75
°
C
#1/75
°
C 1/0/75
°
C
#2/0
/75
°
C
#3/0
/75
°
C
38-S8
L330T
459-12 38-S8
L330T
459-12
70-8 R80-10
38-S8
YPT-60
YET300
YF-1
YPT-60
#3/60
°
C #1/60
°
C
#3/75
°
C #3/75
°
C
YPT-60
#3/75
°
C
YET300
YF-1
1/75
°
C #1/75
YTP-150
°
C
#1/0
/75
°
C
4.7.2 Servo Drive Unit (MDS-B-V1/2/14/24, MDS-C1-V1/2 Series)
Axis 1-axis (V1, V14) 2-axes (V2, V24)
Capacity [kW] 0.1 to 3.5 4.5 to 9.0
11.0,
15.0
0.1+0.1 to 7.0+7.0
P, N
(L+, L-)
Screw
Torque
[lb in/ N m]
L11, L21
(R0, S0)
Screw
Torque
[lb in/ N m]
U, V, W
Screw
Torque
[lb in/ N m]
M6 M6 M6
44.3/5.0 44.3/5.0
44.3/5.0
M4 M4 M4
17.4/2.0 17.4/2.0
17.4/2.0
M4 M5 M8
14.6/1.6 28.6/3.2
117.2/13.2
M6
44.3/5.0
M4
17.4/2.0
M4
14.6/1.6
P, N (L+, L-)
YHT-2210 YPT-60
#10/60
°
C #10/60
°
C
#10/75
°
C #10/75
°
C
#10/75
°
C
#4/60
#4/75
°
°
C
C
#3/60
#4/75
°
°
C
C
#3/75
°
C
Wire size depends on the Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series).
L11, L21 (R0, S0)
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
Crimping Terminals
Type
Crimping Tools Type
0.1 to 15.0
#14/ 60
°
C
#14/ 75
°
C
V2-4
YNT-1614
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Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
U, V, W
Capacity [kW] 0.1 to 1.0 2.0 3.5 4.5
Wire Size (AWG) #14/60
°
C #10/60
°
C #8/60
°
C #8/60
°
C
/Temp Rating Note 1 #14/75
°
C #14/75
°
C #10/75
°
C #10/75
°
C
Crimping Terminals
Type
R2-4
R5.5-4 8-4
R8-5
(8-4)
R5.5-5
(R5.5-4)
Crimping Tools Type
Earth wire Size
(AWG)
YHT-2210
YHT-8S
YHT-2210
#14/60
°
C #10/60
°
C #8/60
°
C #8/60
°
C
#14/75
°
C #12/75
°
C #10/75
°
C #10/75
°
C
Capacity [kW]
Wire Size (AWG) #8/60
°
C #8/60
°
C #4/60
°
C
/Temp Rating Note 1 #8/75
°
C #8/75
°
C #4/75
°
C
Crimping Terminals
Type
R8-5
(8-4)
#2/60
#3/75
°
°
C
C
R8-5 R22-8 R38-8
Crimping Tools Type
Earth Wire Size
(AWG)
YHT-8S YPT-60
#8/60
°
C #8/60
°
C #4/60
°
C
#8/75
°
C #8/75
°
C #4/75
°
C
#3/60
#3/75
°
°
C
C
4.7.3 Spindle Drive Unit (MDS-B-SP, MDS-C1-SP Series)
Capacity [kW] 0.4~3.7 5.5~18.5 22.0~30.0
37.0 45.0/55.0
P, N
(L+, L-)
Screw
Torque
[lb in/ N m]
L11, L21
(R0, S0)
Terminal
Screw
Size
Screw
Torque
[lb in/ N m]
U, V, W
Screw
Torque
[lb in/ N m]
P, N (L+, L-)
44.3/5.0 44.3/5.0
44.3/5.0 234.3/26.5
177/20
M4 M4 M4 M4 M4
17.4/2.0 17.4/2.0
17.4/2.0
17.4/2.0
17.2/2.0
M4 M5 M8 M8 M10
14.6/1.6 28.6/3.2 117.2/13.2 88.5/10.0
177/20
Wire size depends on the Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series).
L11, L21 (R0, S0)
Capacity [kW]
Wire Size (AWG)
/Temp Rating Note 1
Crimping Terminals
Type
Crimping Tools Type
0.4~55.0
#14/60
°
C
#14/75
°
C
V2-4
YNT-1614
A9 - 7
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
U, V, W
Capacity [kW] 0.4, 0.75
Wire Size (AWG)
1.5 2.2, 3.7
5.5
#14/60
°
C #10/60
°
C #10/60
°
C
/Temp Rating
Note 1
#14/75
°
C #14/75
°
C #12/75
°
C
7.5
#8/60
°
#10/75
°
C
C
11.0
#8/60
#8/75
°
°
C
C
Crimping
Terminals Type
Crimping Tools
Type
Earth Wire Size
(AWG)
R2-4
5.5-S4 R5.5-4
R2-4
R5.5-5
R8-5
R5.5-5
R8-5
YHT-8S
YHT-2210 YHT-8S
YHT-2210
#14/60
°
C #11/60
°
C #10/60
°
C #8/60
°
C #8/60
°
C
#14/75
°
C #14/75
°
C #10/75
°
C #10/75
°
C #8/75
°
C
15.0
#4/60
°
C
#4/75
°
C
L330T
459-23
YPT-60
#4 /60
°
C
#4 /75
°
C
Capacity [kW]
Wire Size (AWG)
/Temp Rating
Note 1
#3/60
°
C #2/60
°
C #1/60
°
C
#4/75
°
C #3/75
°
C #2/75
°
C
#1/75
°
C #1/0/75
°
C
#2/0
75
°
C
#4/0
/75
°
C
Crimping
Terminals Type
22-S6
L330T
459-23
Crimping Tools
Type
Earth Wire Size
(AWG)
YPT-60
#3/60
°
C #3/60
°
C
#4/75
°
C #3/75
°
C
#3/75
°
C
YET300
YF-1
#1/75
°
C
YPT-150
#1/75
°
C
#3/0
/75
°
C
Note 1: 60
°
C: Polyvinyl chloride insulated wires (IV)
75
°
C: Grade heat-resistant polyvinyl chloride insulated wires (HIV)
Use copper wire only.
Above listed wire are for use in the electric cabinet on machine or equipment.
A9 - 8
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
4.8 Spindle Drive / Motor Combinations
Following combinations are the Standard combinations
Rating Output (kW)
Of Applicable Spindle Motor
Drive Unit Note: 1
SJ- ( ) Series
SJ-V/VL Series
Note: 2
SJ-N Series
SJ-NL Series
MDS-B-SP []-04
MDS-C1-SP []-04
MDS-B-SP []-075
MDS-C1-SP []-075
MDS-B –SP []-15
MDS-C1-SP []-15
MDS-B –SP []-22
MDS-C1-SP []-22
MDS-B –SP []-37
MDS-C1-SP []-37
MDS-B-SP []-55
MDS-C1-SP []-55
MDS-B-SP []-75
MSD-C1-SP []-75
0.2
0.75
1.5
2.2 2.2
3.7 3.7
5.5 5.5
5.5
7.5
7.5
MDS-B-SP []-110
MDS-C1-SP []-110
MDS-B-SP []-150
MDS-C1-SP []-150
MDS-B-SP []-185
MDS-C1-SP []-185
MDS-B-SP []-220
MDS-C1-SP []-220
MDS-B-SP []-260
MDS-C1-SP []-260
MDS-B-SP []-300
MDS-C1-SP []-300
MDS-B-SP [] –370
MDS-B-SP [] -450
MDS-B-SP [] -550
11
15
18.5
22
26
15
18.5
22
26
30
15
18.5
22
26
30
37
22
26
30
37
45
30
37
45
55
11
15
18.5
11
15
18.5
22
5.5
7.5
11
7.5
11
15
11
Note1: [] can be H, M, X, HX, MX or none.
Note2: Applicable unit depends on the range of power constant of motor.
Inquire of Mitsubishi about the detail of the combinations.
A9 - 9
Appendix 9. Instruction Manual for Compliance with UL/c-UL Standard
5. AC Servo/Spindle System Connection
MDS-C1-V1/V2 Series
MDS-C1-SP[H][M][X] Series
MDS-B-V1/V2 Series
MDS-B-SP[H][M][X] Series
MDS-B-V14/V24 Series
MDS-C1-CV Series
MDS-B-CVE Series
CN1A CN1B CN1A CN1B
From NC
Regarding the connection of NC, see the NC manual book.
CN9 CN4 CN9 CN4 CN4
CN5 CN6 CN9
Battery Unit or
Terminator A-TM
CN2 CN3M CN7 CN8
External Emergency Stop
MU/MV/MW
LU/LV/LW
U/V/W
L+/L-
L11/L21
MC1
CN23 L1/L2/L3
MC
MC
Contactor
AC-L
AC reactor
Circuit Breaker
Fuse or
Breaker
3 phase
200/220VAC
Enclosure Side
Machine Side
Servo Motor Spindle Motor
Encoder FAN
Servo Motor
Encoder and
Thermal Protection
Encoder
A9 - 10
