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Chapter 4
Problem Isolation
In the event of a suspected functional problem, use the troubleshooting references provided in this section. This useful information will help you identify and resolve the cause of the problem.
The scanner incorporates features that indicate when a problem occurs.
The scanner may:
• emit a series of tones
• flash the LED (lamp)
Three error reporting modes are used: Power-Up Selftest, Operational tests and Diagnostic tests. These test sequences are explained on the following pages.
Power-Up Selftest
The Power-up Selftest is a pre-operational series of tests that must be successfully completed before the scanner indicates readiness for operation.
This pre-operational period is the time between power-up and normal operation during which the motor comes up-to-speed and software, firmware and hardware are being tested. These tests ensure that all subsystems are fully functional before turning on the Visible Laser Diode (VLD).
Refer to Chapter 3, Operational Modes , for a more detailed description
of this and other scanner modes.
Operational Tests
These are the tests that run continually during Normal Operation and
Sleep Mode. Firmware checks all subsystems, accessory connections as well as the POS interface to verify everything is operating normally. If a problem is detected at any time, a long, low tone is sounded and operation may be halted. If you press the Volume/Tone Push Button at that time, a series of tones will be sounded in concert with LED flashes.
Product Reference Guide
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Problem Isolation
Diagnostic Tests
See Chapter 3, Scanner Diagnostic Mode
for details about running diagnostic tests for the scanner. If a problem is discovered during diagnostics, the scanner will provide feedback about the source of the problem. The remainder of this section describes these failure indications and includes troubleshooting flowcharts to help isolate the problem.
Diagnostic Procedures
Your Point-Of-Sale (POS) system may contain many components that operate as a system. Since almost all scanner problems are caused by either the scanner, POS terminal or communication links between them, troubleshooting flowcharts provided in this chapter focus on these components. Additionally, the AC/DC Power Supply and scanner cables are potential problems addressed.
The flowcharts provided here walk you through a diagnostic process that will isolate the failed component and instruct as to the corrective action required. Since internal scanner components cannot be replaced by an operator or installer, most functional errors will require the assistance of a trained technical support person. However, if the problem is caused by faulty cable, or power supply, you can fix the problem by replacing the defective component and complete the installation.
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Magellan
TM
2200VS/2200VS and 2300HS/2300HS
Error Codes
Error Codes
If an error is detected, the scanner will sound a long low tone (for three seconds) and flash its LED, indicating a failure. When this occurs, press the Volume/Tone Push button to hear the error code. If it is configured to do so, the scanner will sound a series of beeps corresponding to the error code and/or flash its LED simultaneous to the beeps. The table below describes what these codes mean and what action should be taken for each.
When troubleshooting, always remember to check all cable connections first before proceeding with other problem isolation steps.
1
10
11
14
4
6
2
3
Error
Beep
Probable Cause
Beeper
“Chirp”
Configuration
Configuration Error
Interface Board
Motor
Laser
Digital Board
Button Module
Hardware ID
CPLD ID
Corrective Action
No POS interface has been selected (Null interface). See Chapter 5,
to select the required interface using programming bar codes.
See Chapter 5 for details about configuring the scanner using pro-
gramming bar codes.
Unplug unit and call technical support personnel.
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Problem Isolation
Flowcharts
The problem isolation flowcharts on the following pages allow you to identify and troubleshoot problems with your system.
Figure 4-1. Problem Isolation: Start
START
For units using an AC/DC adapter, verify that...
1. AC Adapter is connected to a functional AC outlet.
2. Power cord is firmly connected to scanner.
If your unit is a model which receives Power Off the
Terminal POT), verify that the I/F cable is securely connected at both ends.
AC
Adapter
Scanner
Power-up
Scanner power-up is signified by any or all of the following:
- Facet wheel shows movement
- Laser turns on
- Status LED lights
- Speaker sounds tone(s)
Flashing Green LED
If the Green LED is flashing slowly, the scanner is most likely in Sleep Mode.
Press and release the Volume/Tone
Push Button or wave your hand in front of the vertical window to "wake-up" the scanner.
A flashing Green LED can also mean the scanner has been disabled by the
POS terminal. To exit this mode, cycle power or have the terminal re-enable the scanner.
Selftest Failure
If the scanner fails its Selftest, the following takes place:
- Speaker sounds a tone at the lowest value for approx. 3 seconds.
- LED flashes on and off.
Consult the Selftest flowchart if you're unsure the unit has passed Selftest.
Does the scanner power-up
?
YES
NO
NO
Have you checked the power connections
?
YES
Is the
Green LED
Lit
?
YES
NO Ensure the Green LED is enabled via programming bar codes.
Check these potential problems:
- AC/DC adaptor
- AC outlet
Is the
Green LED
Lit
?
YES
NO
Does the scanner pass Selftest
?
NO
Go to Selftest flowchart
YES
Call Tech Support
Other Problems?
Call Tech Support
YES Will the scanner read bar codes reliably
?
NO
Go to Poor/No
Reading flowchart
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Magellan
TM
2200VS/2200VS and 2300HS/2300HS
Figure 4-2. Problem Isolation: Selftest
SELFTEST
START
Is the
LED blinking in error
?
NO
YES
No interface selected
(Null Interface).
Select an interface.
Is the error code
1
?
NO
Error
Beeps
?
YES
Scan the Factory
Defaults bar code in
Section 6 to enable the default configuration file. Restart the unit.
YES
NO
Unit passes Selftest
Call Tech Support
Is the error code
1
?
NO
YES
Flowcharts
Product Reference Guide
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Problem Isolation
Figure 4-3. Problem Isolation: Poor/No Reading
Have you verified that the scan window(s) is/are clean and scratch-free?
POOR/NO READING
START
A good read is signified by one flash of the LED and a single beep 1 .
Enter Scanner Diagnostic Mode by holding the Volume/Tone Push
Button for 4 seconds (until first 3, and then 6 rapid tones are sounded) then release. Scan a known-good bar code.
NO
Does the scanner read the bar code satisfactorily
?
YES
Reset the scanner by holding down the
Volume/Tone Push Button for 8 seconds.
Before proceeding, verify that bar code samples presented to scanner are of good quality and a symbology the scanner can read.
Call Tech Support
If unexpected data is being sent from the host to the scanner, consider enabling the programmable feature Ignore Host
Commands to debug the system.
Does the scanner pass the data to the POS
?
NO
YES
Go to No Transmit to
POS flowchart
Does the scanner read satisfactorily
?
NO
YES
Verify programmable parameters using the information and programming bar codes provided in Section
5. Check bar code symbology options and other configurable features.
DONE
Does the scanner read satisfactorily
?
NO
YES
Troubleshoot the host or call
Tech Support.
DONE
1
LED and beeper indications are configurable
features. Behavior may vary from that described here.
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Magellan
TM
2200VS/2200VS and 2300HS/2300HS
Figure 4-4. Problem Isolation: No Transmit to POS
Flowcharts
NO TRANSMIT TO POS
START
Check the interface (I/F) cable connections. If possible, retest the system using a knowngood I/F cable.
Verify programmable parameters using the information and programming bar codes provided in Section
5. Check interface and I/F options, inactive symbologies and other configurable features.
Does the scanner pass the data to the POS
?
YES
NO
DONE
Does the scanner read satisfactorily
?
NO
YES
DONE
Troubleshoot the host or call
Tech Support.
This concludes the Problem Isolation Chapter.
Product Reference Guide
4-37
Problem Isolation
NOTES
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Magellan
TM
2200VS/2200VS and 2300HS/2300HS
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Table of contents
- 11 Introduction
- 11 Manual Overview
- 12 How to Use This Manual
- 13 Scanner Nomenclature
- 14 Connectors
- 15 Physical Parameters
- 15 Scanning
- 15 AC Adapter
- 16 Electrical Specifications
- 18 Laser and Product Safety
- 20 Labeling
- 22 Agency Compliances
- 23 Bar Codes Supported
- 23 Retail Codes
- 23 Industrial Codes
- 24 Dual Bar Codes for Japan (2 label read)
- 25 Site Preparation and Installation
- 25 Unpacking
- 26 Operational Verification
- 27 Installation: Model 2200VS
- 30 Installation: Model 2300HS
- 33 Operation and Maintenance
- 34 Scanning Items: Model 2200VS
- 35 Scanning Items: Model 2300HS
- 36 Operational Controls
- 36 Operational Modes
- 36 Power-Up/Selftest & Pre-Operation
- 37 Operating Mode
- 39 Additional Functions
- 39 Programming
- 39 Scanner Diagnostic Mode
- 40 Scanner Reset
- 40 Operational Maintenance
- 40 Cleaning
- 41 Problem Isolation
- 42 Diagnostic Procedures
- 43 Error Codes
- 44 Flowcharts
- 49 Programming
- 49 Introduction to Label Programming
- 49 Understanding the Basics
- 50 Integrating the Scanner With Your Host System
- 50 Customizing Your Scanner’s Operation
- 52 Programming Overview
- 52 Programming via Handheld Device
- 53 What Is Programming Mode?
- 53 Entering and Exiting Programming Mode.
- 54 Programming Session
- 58 LED and Beeper Indicators
- 58 If You Make a Mistake...
- 58 Return to Factory Settings
- 59 Test Mode
- 60 General Scanner Features
- 60 Scanner Button Options
- 62 Double Read Timeout
- 64 Laser Timeout
- 66 Motor Timeout
- 69 Label Gone Timeout
- 72 Auxiliary Port Mode
- 74 Auxiliary Port Baud Rate
- 78 Productivity Index Reporting (PIR)/Cashier Training (CT)
- 79 Indication Features
- 79 Green LED Idle State
- 80 Power-up Beep Control
- 81 Good Read Beep Control
- 82 Good Read Beep Frequency
- 84 Good Read Beep Length
- 85 Good Read Beep Volume
- 88 Good Read When to Indicate
- 90 EAS Features
- 90 EAS Active State
- 91 EAS Timeout
- 92 Interface Related Features
- 92 Interface Type
- 113 Maximum Host-Transmitted Message Length
- 114 Number of Host Transmission Buffers
- 115 AIM ID
- 117 Label ID Control
- 120 Global Prefix
- 122 Global Suffix
- 124 Case Conversion
- 126 IBM Features
- 126 IBM Interface Options
- 127 IBM Number of Host Resets
- 128 IBM Transmit Labels in Code 39 Format
- 129 IBM Label Slicing Control
- 130 IBM Maximum Label Slice Length
- 131 USB-OEM Scanner Device Type
- 132 RS-232 Features
- 132 RS-232 Baud Rate
- 136 RS-232 Number of Data Bits
- 137 RS-232 Number of Stop Bits
- 138 RS-232 Parity
- 140 RS-232 Hardware Control
- 143 RS-232 Intercharacter Delay
- 144 RS-232 Software Flow Control
- 145 RS-232 Host Echo
- 146 RS-232 Host Echo Quiet Interval
- 147 RS-232 Ignore Host Commands
- 148 RS-232 TTL
- 149 RS-232 TTL Invert
- 150 RS-232 ICL DC1 Character Delay Enable
- 151 RS-232 Beep on ASCII BEL
- 152 RS-232 Beep on Not on File
- 153 RS-232 ACK NAK Enable
- 155 RS-232 ACK Character
- 156 RS-232 NAK Character
- 157 RS-232 Retry on ACK NAK Timeout
- 158 RS-232 ACK NAK Timeout Value
- 159 RS-232 ACK NAK Retry Count
- 160 RS-232 ACK NAK Error Handling
- 162 RS-232 Indicate Transmission Failure
- 163 Single Cable RS-232 Options
- 164 Single Cable Pacesetter Plus Enable
- 165 Single Cable RS-232 RTS CTS Selection
- 168 Single Cable RS-232 Use BCC
- 169 Single Cable RS-232 Use ACK/NAK
- 170 Single Cable RS-232 Use STX
- 171 Set Single Cable RS-232 STX Character
- 172 Set Single Cable RS-232 ETX Character
- 173 Keyboard Wedge/USB Keyboard Features
- 173 Keyboard Interface — Keyboard Layout
- 182 Keyboard Interface Quiet Interval
- 183 Keyboard Interface Caps Lock State
- 185 Keyboard Interface — Keyboard Simulation
- 186 Keyboard Interface — Control Characters
- 188 Keyboard Interface — Intercharacter Delay
- 189 Symbology Programming
- 189 Coupon Control
- 191 UPC-A Enable
- 192 UPC-A Number System Character Transmission
- 193 UPC-A Check Character Transmission
- 194 Expand UPC-A to EAN-13
- 195 UPC-A Label ID
- 196 UPC-A 2-Digit Supplemental Label ID
- 197 UPC-A 5-Digit Supplemental Label ID
- 198 UPC-A 128 Supplemental Label ID
- 199 UPC-A Minimum Reads
- 201 UPC-E Enable
- 202 UPC-E Number System Character Transmission
- 203 UPC-E Check Character Transmission
- 204 Expand UPC-E to UPC-A
- 205 Expand UPC-E to EAN-13
- 206 UPC-E Label ID
- 207 UPC-E 2-Digit Supplemental Label ID
- 208 UPC-E 5-Digit Supplemental Label ID
- 209 UPC-E 128 Supplemental Label ID
- 210 UPC-E Minimum Reads
- 212 EAN-13 Enable
- 213 EAN-13 First Character Transmission
- 214 EAN-13 Check Character Transmission
- 215 EAN-13 ISBN Conversion Enable
- 216 EAN 13 Label ID
- 217 EAN-13 2-Digit Supplemental Label ID
- 218 EAN-13 5-Digit Supplemental Label ID
- 219 EAN-13 128 Supplemental Label ID
- 220 EAN-13 Minimum Reads
- 222 Bookland Label ID
- 223 EAN-8 Enable
- 224 EAN-8 Check Character Transmission
- 225 Expand EAN-8 to EAN-13
- 226 EAN-8/JAN-8 Guard Insertion
- 227 EAN-8/JAN-8 Guard Substitution
- 228 EAN-8/JAN-8 Both Guards Substitution
- 229 EAN-8 Stitch Exact Label Halves
- 230 EAN-8 Stitch Unlike Label Halves
- 231 EAN 8 Label ID
- 232 EAN-8 2-Digit Supplemental Label ID
- 233 EAN-8 5-Digit Supplemental Label ID
- 234 EAN-8 128 Supplemental Label ID
- 235 EAN-8 Decoding Levels
- 238 EAN-8 Minimum Reads
- 240 EAN-8 Minimum Segment Length
- 246 Other UPC/EAN Options
- 247 Price Weight Check
- 250 In-Store Label Minimum Reads
- 252 Enable EAN Two Label
- 253 EAN Two Label Combined Transmission
- 254 UPC/EAN Guard Insertion
- 255 UPC/EAN Stitch Exact Label Halves
- 256 UPC/EAN Stitch Unlike Label Halves
- 257 UPC/EAN Character Reconstruction
- 258 EAN Two Label Minimum Reads
- 260 UPC/EAN Correlation
- 261 UPC/EAN Minimum Segment Length
- 267 Addons
- 271 Addon Timer
- 272 2-Digit Add-ons Minimum Reads
- 274 5-Digit Add-ons Minimum Reads
- 276 Code 128 Add-ons Minimum Reads
- 278 GTIN Enable
- 279 GTIN Label ID
- 280 GTIN 2-Digit Supplemental Label ID
- 281 GTIN 5-Digit Supplemental Label ID
- 282 GTIN Code 128 Supplemental Label ID
- 283 DataBar Omnidirectional Enable
- 284 DataBar Omnidirectional/EAN-128 Emulation
- 285 DataBar Omnidirectional Label ID
- 286 DataBar Omnidirectional Minimum Reads
- 288 DataBar Expanded Enable
- 289 DataBar Expanded EAN-128 Emulation
- 290 DataBar Expanded Label ID
- 291 DataBar Expanded Length Control
- 292 DataBar Expanded Length 1
- 293 DataBar Expanded Length 2
- 294 DataBar Expanded Minimum Reads
- 296 Code 39 Enable
- 297 Code 39 Start Stop Character Transmission
- 298 Code 39 Check Character Calculation
- 299 Code 39 Check Character Transmission
- 300 Code 39 Full ASCII
- 301 Code 39 Label ID
- 302 Code 39 Require Quiet Zones
- 303 Code 39 Length Control
- 304 Code 39 Length 1
- 305 Code 39 Length 2
- 306 Code 39 Correlation
- 307 Code 39 Stitching
- 308 Code 39 Minimum Reads
- 310 Pharmacode 39 Enable
- 311 Pharmacode 39 Start Stop Character Transmission
- 312 Pharmacode 39 Check Character Transmission
- 313 Pharmacode 39 Label ID
- 314 Code 128 Enable
- 315 Code 128 Transmit Function Characters
- 316 Convert Code 128 to Code 39
- 317 Code 128 Label ID
- 318 Code 128 Length Control
- 319 Code 128 Length 1
- 320 Code 128 Length 2
- 321 Code 128 Correlation
- 322 Code 128 Stitching
- 323 Code 128 Minimum Reads
- 325 EAN-128 Enable
- 326 EAN-128 Label ID
- 327 Interleaved 2 of 5 (I 2 of 5) Enable
- 328 I 2 of 5 Check Character Calculation
- 329 I 2 of 5 Check Character Transmission
- 330 I 2 of 5 Label ID
- 331 I 2 of 5 Length Control
- 332 I 2 of 5 Length 1
- 333 I 2 of 5 Length 2
- 334 I 2 of 5 Correlation
- 335 I 2 of 5 Stitching
- 336 I 2 of 5 Minimum Reads
- 338 Standard 2 of 5 (Std 2 of 5) Enable
- 339 Standard 2 of 5 Check Character Calculation
- 340 Standard 2 of 5 Check Character Transmission
- 341 Standard 2 of 5 Label ID
- 342 Standard 2 of 5 Length Control
- 343 Standard 2 of 5 Length 1
- 344 Standard 2 of 5 Length 2
- 345 Standard 2 of 5 Correlation
- 346 Standard 2 of 5 Stitching
- 347 Standard 2 of 5 Minimum Reads
- 349 Codabar Enable
- 350 Codabar Start Stop Character Transmission
- 351 Codabar Start Stop Character Set
- 353 Codabar Start Stop Character Match
- 354 Codabar Check Character Calculation
- 355 Codabar Check Character Transmission
- 356 Codabar Label ID
- 357 Codabar Require Quiet Zones
- 358 Codabar Length Control
- 359 Codabar Length 1
- 360 Codabar Length 2
- 361 Codabar Correlation
- 362 Codabar Stitching
- 363 Codabar Minimum Reads
- 365 Code 93 Enable
- 366 Code 93 Label ID
- 367 Code 93 Length Control
- 368 Code 93 Length 1
- 369 Code 93 Length 2
- 370 Code 93 Correlation
- 371 Code 93 Stitching
- 372 Code 93 Minimum Reads
- 374 MSI/Plessey Enable
- 375 MSI/Plessey Check Character Calculation
- 376 MSI/Plessey Number of Check Characters
- 377 MSI/Plessey Check Character Transmission
- 378 MSI/Plessey Label ID
- 379 MSI/Plessey Length Control
- 380 MSI/Plessey Length 1
- 381 MSI/Plessey Length 2
- 382 MSI/Plessey Correlation
- 383 MSI/Plessey Stitching
- 384 MSI/Plessey Minimum Reads
- 387 LED/Beeper Indications & Controls
- 388 Volume/Tone Push Button
- 389 Green LED Indicator
- 391 Cable Information
- 393 Keypad
- 401 Host Commands
- 403 Handheld Data Format Requirements
- 403 Handheld Data Format Requirements General
- 404 Datalogic Handheld Data Format Requirements
- 412 AIM Formats
- 419 Keyboard Function Key Mappings
- 419 Keyboard Model Cross Reference