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Chapter 3: System Installation
4. Connect user-supplied 24 VDC power to the controller.
Instructions for creating the 24 VDC cable, and power specification, are covered in the
Adept SmartController User's Guide
.
5. Install a user-supplied ground wire between the SmartController and ground.
3.4 Connecting User-Supplied PC to Robot
The Adept Cobra s800 Inverted robot must be connected to a user-supplied PC for setup, control, and programming. The user loads the Adept ACE software onto the PC and connects it to the robot via an Ethernet cable.
PC Requirements
To run and use Adept ACE software, the following hardware and software are required.
NOTE: The specifications are also listed in the ACE PackXpert Datasheet, available on the Adept corporate website.
Hardware
l
Processor: Core2Duo 2.0 GHz or better l
Disk Space: 500 MB recommended minimum l
RAM: 2 GB or more l
Monitor: SVGA, minimum resolution 800 x 600 l
Ethernet: IEEE 1394 or Gigabit-Ethernet support
Software
l
Operating System: Microsoft Vista (32-bit), Microsoft Windows® XP with Service Pack
2, Microsoft Windows® Server™ 2003 with Service Pack 1, or Microsoft Windows®
2000 with Service Pack 4 l
Microsoft .NET Framework 2.0 or later (included in the installation of the Adept ACE installer) l
Microsoft Internet Explorer version 5.01 or later (necessary for viewing Online help)
3.5 Installing Adept ACE Software
You install Adept ACE from the Adept Software CD-ROM. Adept ACE needs Microsoft .NET
Framework. The Adept ACE Setup Wizard scans your PC for .NET, and installs it automatically, if it is not already installed.
1. Insert the CD-ROM into the CD-ROM drive of your PC. If Autoplay is enabled, the
Adept Software CD-ROM menu is displayed. If Autoplay is disabled, you will need to manually start the CD-ROM.
2. Especially if you are upgrading your Adept ACE software installation: from the Adept
Adept Cobra s800 Inverted Robot User's Guide, Rev H1
Page 29 of 142
Chapter 3: System Installation
ACE software CD-ROM menu, click Read Important Information.
3. From the Adept Software CD-ROM menu, click Install the Adept ACE Software.
4. The Adept ACE Setup wizard opens. Follow the instructions as you step through the installation process.
5. When the install is complete, click Finish.
6. After closing the Adept ACE Setup wizard, click Exit on the CD-ROM menu and proceed to the Start-up Procedure.
NOTE: You will have to restart the PC after installing Adept ACE.
3.6 Cable Connections from Robot to SmartController
The following cables are shipped in the cable/accessories box: l
Locate the IEEE 1394 cable (length 4.5 M) l
For an AIB system, locate the XSYS cable l
For an eAIB system, locate the eAIB XSYS cable, or eAIB XSLV adapter cable, which can be used with an existing XSYS cable.
Install one end of the IEEE 1394 cable into the SmartServo port 1.1 connector on the
SmartController, and the other end into a SmartServo connector on the AIB or eAIB interface
panel, as shown in Figure 3-1.
AIB only: l
Install the XSYS cable between the robot interface panel XSLV safety interlock connector and XSYS connector on the SmartController, and tighten the latching screws.
eAIB only: l
For a new SmartController system with an eAIB, the system will be supplied with a 15 ft (4.5 m) cable with connectors for XSYS (DB9) on one end and XSYSTEM (DB44) on the other. Connect the XSYSTEM end to the eAIB, and the XSYS end to the
SmartController.
l
For a field upgrade from an old AIB, if you already have the old DB9-DB9 cable routed and all you want to do is adapt your new eAIB to plug into the old cable, use the eAIB
XSLV Adapter cable. This is a 1 ft (250 mm) long adapter that essentially turns
XSYSTEM into the old XSLV. Connect the XSYSTEM end to the eAIB, and the XSLV end to the old XSYS cable.
Adept Cobra s800 Inverted Robot User's Guide, Rev H1
Page 30 of 142
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Table of contents
- 11 Adept Cobra s800 Inverted™ Robots
- 12 Adept AIB™, eAIB™
- 13 Adept SmartController
- 16 Manufacturer’s Declaration of Compliance (MDOC)
- 16 Adept Robot Safety Guide
- 18 Related Manuals
- 18 Adept Document Library
- 20 Before Unpacking
- 20 Upon Unpacking
- 21 Mounting Surface
- 22 Mounting Procedure
- 29 PC Requirements
- 31 Specifications for 24 VDC Power
- 31 Details for 24 VDC Mating Connector
- 32 Creating 24 VDC Cable
- 32 Installing 24 VDC Robot Cable
- 34 Specifications for AC Power
- 36 Details for AC Mating Connector
- 36 Creating the 200-240 VAC Cable
- 37 Installing AC Power Cable to Robot
- 37 Ground the Robot Base
- 38 Grounding Robot-Mounted Equipment
- 41 Programmable E-Stop Delay
- 42 Brake Release Button
- 45 Using Digital I/O on Robot XIO Connector
- 46 Optional I/O Products
- 46 XIO Input Signals
- 48 XIO Output Signals
- 50 XIO Breakout Cable
- 52 Verifying Installation
- 53 Turning on Power and Starting Adept ACE
- 54 Enabling High Power
- 54 Verifying E-Stop Functions
- 54 Verify Robot Motions
- 57 Lubrication Procedure
- 60 Removing the AIB or eAIB Chassis
- 64 Installing a New AIB or eAIB Chassis
- 65 Safety Commissioning Utilities
- 67 E-Stop Configuration Utility
- 68 E-Stop Verification Utility
- 68 Teach Restrict Configuration Utility
- 69 Teach Restrict Verification Utility
- 71 Battery Replacement Time Periods
- 71 Battery Replacement Procedure
- 73 Installing an Encoder Battery in the Inner Link
- 75 Removing the Flange
- 76 Installing the Flange
- 76 User Air Lines
- 78 User Electrical Lines
- 80 SOLND Connector
- 80 OP3/4 Connector
- 81 EOAPWR Connector
- 82 Internal User Connector Output Specifications
- 82 ESTOP Connector
- 85 Introduction
- 86 Tools Required
- 86 Procedure
- 90 Introduction
- 90 Tools Required
- 90 Procedure
- 93 Recommended Vendors for Mating Cables and Connectors
- 94 Joint 1 Adjustable Hardstops
- 98 Joint 2 Adjustable Hardstops
- 117 Introduction
- 119 Bellows Replacement
- 121 Lubrication
- 124 Outer link
- 124 AIB/eAIB Cable Seal
- 124 Controller
- 124 Hard Stop, Rotation Range
- 126 Removing the Cable Entry Housing Cover
- 128 Installing the Cable Entry Housing Cover
- 128 Removing the Cable Entry Housing Body
- 128 Installing the Cable Entry Housing Body
- 128 Removing Outer Link Cover
- 130 Installing Outer Link Cover
- 131 Sealing the Tool Flange
- 132 Pressurizing the Robot
- 133 User Electrical and DeviceNet
- 134 User Air Lines
- 134 Robot Solenoid Option
- 134 Replacing IP-65 Bellows