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Chapter 9: IP-65 Option
9.2 Modifications to Meet IP-65 Classification
Outer link
The Cobra s800 Inverted robot has different seals for the IP-65 version. The outer link cover has been widened slightly to accommodate a larger seal.
The user connections are not available from the outside of the outer link on the IP-65 version.
Rather, the outer link cover must be removed to access these connections, and the connections
continue through the quill, rather than outside of the outer link. Refer to Removing/Installing
AIB/eAIB Cable Seal
The cables entering the AIB/eAIB have a special seal assembly to achieve IP-65 classification.
Controller
This chapter applies to the Adept Cobra s800 Inverted robot, not to the Adept SmartController.
NOTE: The Adept SmartController must be installed inside a NEMA-1 rated enclosure.
Hard Stop, Rotation Range
Because the outer link cover has been widened, it cannot rotate as far as the standard inverted
Cobra. The hard stop has been enlarged to limit the outer link’s rotation (at J2), to prevent the outer link from hitting the robot body.
Refer to Table 7-4 for specifications for both Cobra versions.
9.3 AIB/eAIB Cable Seal Overview
There are two sealing assemblies for the AIB/eAIB cables.
One is a Roxtec Cable Seal Assembly. It consists of dense foam with adjustable-diameter holes for cables. The foam and cables are mounted in a housing that compresses the foam, thereby eliminating any gaps around the cables.
The other assembly is the cable entry housing, which provides access to the AIB/eAIB connections. Instructions for removal and reinstallation of the cable entry housing are provided in the next section. The Roxtec assembly is mounted through the cover of this assembly, and should never need to be disassembled.
In the event that a cable needs to be replaced, instructions are provided in Installing the Roxtec
Cable Seal Assembly on page 135 for removing and reinstalling the Roxtec assembly.
9.4 Removing/Installing the Cable Entry Housing
The Adept Cobra s800 Inverted robot IP-65 version has special sealing hardware at the
AIB/eAIB to ensure nothing can enter the inside of the robot or AIB/eAIB. If you need to remove
Adept Cobra s800 Inverted Robot User's Guide, Rev H1
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Chapter 9: IP-65 Option
the cables from the AIB/eAIB, or remove the AIB/eAIB from the robot for any reason, please follow the procedures in this section.
CAUTION: Unless you need to replace a cable with a new cable, the Roxtec cable seal assembly should not be opened.
NOTE: If you only need to disconnect cables from the AIB/eAIB, you can do so by
just removing the cable entry housing cover, covered in this section. See Figure 9-4.
Figure 9-2. IP-65 Cable Entry Housing
Adept Cobra s800 Inverted Robot User's Guide, Rev H1
Page 125 of 142
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Table of contents
- 11 Adept Cobra s800 Inverted™ Robots
- 12 Adept AIB™, eAIB™
- 13 Adept SmartController
- 16 Manufacturer’s Declaration of Compliance (MDOC)
- 16 Adept Robot Safety Guide
- 18 Related Manuals
- 18 Adept Document Library
- 20 Before Unpacking
- 20 Upon Unpacking
- 21 Mounting Surface
- 22 Mounting Procedure
- 29 PC Requirements
- 31 Specifications for 24 VDC Power
- 31 Details for 24 VDC Mating Connector
- 32 Creating 24 VDC Cable
- 32 Installing 24 VDC Robot Cable
- 34 Specifications for AC Power
- 36 Details for AC Mating Connector
- 36 Creating the 200-240 VAC Cable
- 37 Installing AC Power Cable to Robot
- 37 Ground the Robot Base
- 38 Grounding Robot-Mounted Equipment
- 41 Programmable E-Stop Delay
- 42 Brake Release Button
- 45 Using Digital I/O on Robot XIO Connector
- 46 Optional I/O Products
- 46 XIO Input Signals
- 48 XIO Output Signals
- 50 XIO Breakout Cable
- 52 Verifying Installation
- 53 Turning on Power and Starting Adept ACE
- 54 Enabling High Power
- 54 Verifying E-Stop Functions
- 54 Verify Robot Motions
- 57 Lubrication Procedure
- 60 Removing the AIB or eAIB Chassis
- 64 Installing a New AIB or eAIB Chassis
- 65 Safety Commissioning Utilities
- 67 E-Stop Configuration Utility
- 68 E-Stop Verification Utility
- 68 Teach Restrict Configuration Utility
- 69 Teach Restrict Verification Utility
- 71 Battery Replacement Time Periods
- 71 Battery Replacement Procedure
- 73 Installing an Encoder Battery in the Inner Link
- 75 Removing the Flange
- 76 Installing the Flange
- 76 User Air Lines
- 78 User Electrical Lines
- 80 SOLND Connector
- 80 OP3/4 Connector
- 81 EOAPWR Connector
- 82 Internal User Connector Output Specifications
- 82 ESTOP Connector
- 85 Introduction
- 86 Tools Required
- 86 Procedure
- 90 Introduction
- 90 Tools Required
- 90 Procedure
- 93 Recommended Vendors for Mating Cables and Connectors
- 94 Joint 1 Adjustable Hardstops
- 98 Joint 2 Adjustable Hardstops
- 117 Introduction
- 119 Bellows Replacement
- 121 Lubrication
- 124 Outer link
- 124 AIB/eAIB Cable Seal
- 124 Controller
- 124 Hard Stop, Rotation Range
- 126 Removing the Cable Entry Housing Cover
- 128 Installing the Cable Entry Housing Cover
- 128 Removing the Cable Entry Housing Body
- 128 Installing the Cable Entry Housing Body
- 128 Removing Outer Link Cover
- 130 Installing Outer Link Cover
- 131 Sealing the Tool Flange
- 132 Pressurizing the Robot
- 133 User Electrical and DeviceNet
- 134 User Air Lines
- 134 Robot Solenoid Option
- 134 Replacing IP-65 Bellows