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Chapter 5: Maintenance
17. Tag the chassis with the appropriate fault diagnosis faults/errors and robot serial number information.
Installing a New AIB or eAIB Chassis
NOTE: Use care when installing the AIB or eAIB chassis in the following steps:
1. Remove the new chassis from its packaging, check it for any signs of damage, and remove any packing materials or debris from inside the chassis.
2. Hang the chassis on the Supporting Bolt located on the side of the robot base. Refer to
3. Connect the ground wire to the chassis.
4. Carefully reconnect the cables you removed from their connectors on the PMAI/ePMAI
board (see Figure 5-5). Engage the securing latches on the connectors.
5. Connect the “white” amplifier cable to the amplifier connector located on the chassis bracket.
6. Insert the top of the chassis into the robot base in the groove at the top of the base—see the following figure. Tilt the bottom of the chassis down and into place against the robot, making sure that none of the cables get trapped or pinched and that the chassis
O-ring is not damaged during installation.
Figure 5-9. Installing Chassis in Robot Base
7. Once the chassis is in place, before securing the screw, push the chassis up to properly
seat it and use a 5 mm hex key to tighten the chassis securing screw shown in Figure 5-
Adept Cobra s800 Inverted Robot User's Guide, Rev H1
Page 64 of 142
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Table of contents
- 11 Adept Cobra s800 Inverted™ Robots
- 12 Adept AIB™, eAIB™
- 13 Adept SmartController
- 16 Manufacturer’s Declaration of Compliance (MDOC)
- 16 Adept Robot Safety Guide
- 18 Related Manuals
- 18 Adept Document Library
- 20 Before Unpacking
- 20 Upon Unpacking
- 21 Mounting Surface
- 22 Mounting Procedure
- 29 PC Requirements
- 31 Specifications for 24 VDC Power
- 31 Details for 24 VDC Mating Connector
- 32 Creating 24 VDC Cable
- 32 Installing 24 VDC Robot Cable
- 34 Specifications for AC Power
- 36 Details for AC Mating Connector
- 36 Creating the 200-240 VAC Cable
- 37 Installing AC Power Cable to Robot
- 37 Ground the Robot Base
- 38 Grounding Robot-Mounted Equipment
- 41 Programmable E-Stop Delay
- 42 Brake Release Button
- 45 Using Digital I/O on Robot XIO Connector
- 46 Optional I/O Products
- 46 XIO Input Signals
- 48 XIO Output Signals
- 50 XIO Breakout Cable
- 52 Verifying Installation
- 53 Turning on Power and Starting Adept ACE
- 54 Enabling High Power
- 54 Verifying E-Stop Functions
- 54 Verify Robot Motions
- 57 Lubrication Procedure
- 60 Removing the AIB or eAIB Chassis
- 64 Installing a New AIB or eAIB Chassis
- 65 Safety Commissioning Utilities
- 67 E-Stop Configuration Utility
- 68 E-Stop Verification Utility
- 68 Teach Restrict Configuration Utility
- 69 Teach Restrict Verification Utility
- 71 Battery Replacement Time Periods
- 71 Battery Replacement Procedure
- 73 Installing an Encoder Battery in the Inner Link
- 75 Removing the Flange
- 76 Installing the Flange
- 76 User Air Lines
- 78 User Electrical Lines
- 80 SOLND Connector
- 80 OP3/4 Connector
- 81 EOAPWR Connector
- 82 Internal User Connector Output Specifications
- 82 ESTOP Connector
- 85 Introduction
- 86 Tools Required
- 86 Procedure
- 90 Introduction
- 90 Tools Required
- 90 Procedure
- 93 Recommended Vendors for Mating Cables and Connectors
- 94 Joint 1 Adjustable Hardstops
- 98 Joint 2 Adjustable Hardstops
- 117 Introduction
- 119 Bellows Replacement
- 121 Lubrication
- 124 Outer link
- 124 AIB/eAIB Cable Seal
- 124 Controller
- 124 Hard Stop, Rotation Range
- 126 Removing the Cable Entry Housing Cover
- 128 Installing the Cable Entry Housing Cover
- 128 Removing the Cable Entry Housing Body
- 128 Installing the Cable Entry Housing Body
- 128 Removing Outer Link Cover
- 130 Installing Outer Link Cover
- 131 Sealing the Tool Flange
- 132 Pressurizing the Robot
- 133 User Electrical and DeviceNet
- 134 User Air Lines
- 134 Robot Solenoid Option
- 134 Replacing IP-65 Bellows