Stinger Medical MC2 26 Amp-Hour, MC2 35 Amp-Hour Power System User's Guide
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MC
2
Power Systems
User's Guide
November 2006
Document ID 1110227 Revision 2
Copyright notice
Copyright © 2006 Stinger Medical, LLC. All rights are reserved. The software in this product is protected by applicable United States of America copyright laws and international treaty provisions.
Publication date
November 2006
Printed in U.S.A.
Product and version
MC
2
Power Systems
Stinger document control number
Document ID 1110227 Revision 2
Reader comments
Any comments or suggestions regarding this manual are welcomed and should be emailed to:
Trademarks
Stinger, Stinger Medical, LLC, the Stinger Medical logo, MC
2
Power System, the MC
2
Power System logo and Stinger Mobile Computer Workstation are trademarks of Stinger
Medical. Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries. All other product and company names herein may be trademarks, service marks, or registered trademarks of their respective companies.
Disclaimers
Stinger Medical, LLC provides the following cautions to the reader of this manual:
• Stinger Medical, LLC may change all or part of this manual without notice.
• All rights are reserved. Reproduction or duplication of all or part of this manual, in any form, is prohibited without the explicit written permission of Stinger Medical, LLC.
• Stinger Medical, LLC assumes no responsibility for damage or injury from use of the
MC
2
Power System not in accordance with the instructions provided in this manual.
Contact information
• Stinger Medical Technical Support
• Stinger Medical Sales
888-445-8970
888-445-8970 address http://www.stingermedical.com
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Power Systems User's Guide
Table of Contents
Table of Contents
Understanding the Advanced Power Management Software ........................................... 27
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Table of Contents MC
2
Power Systems User's Guide
Appendix D: System Electromagnetic Emissions and Immunity Declarations .................. 45
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Power Systems User's Guide About This Document
About This Document
Overview
The MC
2
Power System was designed specifically to meet the needs of point-of-care mobile solutions. This document contains all the essential information necessary to use and maintain the MC
2
Power System at its maximum potential. To ensure the current and future success of your power system, there are a few key points to keep in mind:
• Establish clinical protocols for plugging in the power system to charge whenever it is not in use to ensure uninterrupted clinical workflow.
• Use only Stinger Medical-approved peripherals with the power system.
MC
2
Power System has no user-serviceable internal parts.
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About This Document MC
2
Power Systems User's Guide
Document Conventions
The following conventions are used throughout this document:
Convention Description
Keyboard keys and function keys
Begin with an uppercase letter and appear in bold type, enclosed in brackets; for example, [Enter] or [F1].
Key combinations Are enclosed in brackets and appear in bold type
If joined with a plus sign (+), press and hold the first and second key simultaneously; for example, Press [Ctrl+B].
Execution buttons Begin with uppercase letters and appear in bold type, for example,
OK.
Menu names and options Begin with uppercase letters and appear in bold type; for example, On the System Setup menu, click Restore Factory Profile.
Window names Begin with uppercase letters and appear in bold type; for example, the
Advanced Power Monitor Software Setup window is displayed.
Text variables Are enclosed in angle brackets; for example, <drive name>.
Numeric variables Are represented by a letter; for example, x.
In addition, the following special formats are used:
Format Indicates…
Green text a hyperlink to another section of this document or to a web site
Courier
text of a message displayed in a window
Courier bold
Bold
Italics text that you must type in a window a reference to a window or to an object in a window, such as a button, field, or column; also indicates emphasis on a critical instruction or step a reference to another document; also indicates emphasis on certain words (Example: do not delete this file)
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Power Systems User's Guide Intended Use
Intended Use
The Stinger Medical workstations and power systems are intended for the continuous non-invasive logging of patient data in hospitals, hospital-type facilities, and intra-hospital transport.
Note:
Hospital use typically covers such areas as general care floors, operating rooms, special procedure areas, intensive and critical care areas within the hospital-type facilities. Hospital-type facilities include physician office-based facilities, sleep labs, skilled nursing facilities, surgical centers, and sub-acute centers.
Intra-hospital transport includes transport of patient within the hospital or hospital-type facility.
Medical and non-medical apparatus such as vital signs monitors, computers, LCD monitors and bar-code scanners may be supplied by Stinger Medical or may be configured locally. The collateral standard for medical electrical systems, IEC 60601-1-1
Second Edition 2000-I2, provides requirements for integrating ITE, such as a printer or monitor, with medical equipment.
Information in this document has been carefully checked for accuracy; however, no guarantee is given to the correctness of its contents. This document is subject to change without notice. Stinger Medical provides this information as reference only.
Stinger Medical
1152 Park Avenue
Murfreesboro, TN 37129
888-445-8970 – Toll free
615-896-1652 – Phone
615-896-8906 – Fax http://www.stingermedical.com
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MC
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Power Systems User's Guide Product Safety Information
Product Safety Information
Safety Guidelines
The MC² Power System Series™ is designed to ensure both the highest level of product quality and safety for the user. To maintain both quality and safety, follow the guidelines and instructions in this manual.
• Use the power system only as intended.
• Do not place the power system near a window. Exposing the power system to rain, water, moisture, or constant, direct sunlight can severely damage it.
• To maintain your warranty, refer all servicing to Stinger Medical qualified personnel.
The MC² Power System has no user-serviceable, internal parts.
• Do not cover or obstruct any venting holes on the power system.
• Store the power system within 10 to 30 degrees Celsius (50 to 86 degrees
Fahrenheit). Storing the system outside the temperature range could result in permanent damage.
• Use and maintain the cord set provided with the unit.
• If any cord or cable is frayed or damaged, replace it immediately with another of the same type and rating as supplied by Stinger Medical.
• To clean the exterior of the power system, follow the UL 60601-1 standard for use in
a hospital environment. See “ Cleaning Procedures
” for more information.
• Before cleaning the 26 Amp-Hour unit, disconnect the electronic and power enclosures from their power sources.
• Before cleaning the 35 Amp-Hour unit, disconnect the electronic enclosure from its power source.
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MC
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Power Systems User's Guide Warning Labels and Symbols
Warning Labels and Symbols
Warning Symbols
Symbol Description
THIS SYMBOL ALERTS OF AN IMPENDING DANGER. Failure to follow instructions could result in personal injury and/or damage to the unit.
USE A NONFLAMMABLE CLEANER WHEN CLEANING THE UNIT! Failure to do so can result in death, explosion, and/or fire.
DO NOT LEAVE THE UNIT UNATTENDED AROUND CHILDREN! Failure to do so can result in injury, and/or death.
CAUTION: THE POWER SYSTEM IS HEAVY. You must use proper lifting techniques. Failure to do so can result in injury.
AVOID USING AN EXTENSION CORD WITH THE UNIT! If an extension cord must be used, ensure it is rated for the power capacity of the unit.
THIS SYMBOL ALERTS OF IMPENDING ELECTRICAL HAZARD. Failure to follow instructions could result in personal injury, fire and/or death.
DO NOT OPEN THE POWER SYSTEM! Unauthorized personnel opening the power system may cause injury and/or death. If the unit is not working properly, please contact the Stinger Medical C.A.R.E. department at 888-445-
8970
DO NOT USE THE UNIT IN/NEAR WATER OR OTHER LIQUIDS! If the unit becomes wet, unplug it immediately, wipe away any excess liquid and allow it to dry before use. Failure to do so may cause electric shock, damage to the unit, voiding of warranty, injury or death.
DO NOT IMMERSE THE POWER SYSTEM IN WATER! This is an electrical hazard and can cause damage to the unit, void product warranty and could result in personal injury, fire and/or death.
ALWAYS KEEP THE UNIT WELL VENTILATED! Do not block ventilation airways or insert items into the ventilation slots. Failure to do so can cause the power system to overheat and possibly cause fire, explosion, and/or death.
“Off” (only for a part of EQUIPMENT) IEC Publication #417-5265
“On” (only for a part of EQUIPMENT) IEC Publication #417-5264
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Warning Labels and Symbols MC
2
Power Systems User's Guide
Warning Labels
EMI (Electromagnetic Interference) Information
Portable and mobile RF communications equipment can affect Medical Electrical
Equipment. This equipment should not be used adjacent to or stacked with other equipment. If adjacent or stacked is necessary, this and other equipment should be observed to verify normal operation in the configuration in which it will be used.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio, television or Medical Electrical Equipment reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference using one or more of the following measures: reorient or relocate the receiving antenna; increase the separation between the equipment and the receiver; connect the equipment into an outlet on a circuit different from that which the receiver is connected; consult the dealer or an experienced radio/television technician for help. The user must use shielded cables and connectors with this product. Any changes or modifications to this product not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. MC
2
Power System meets or exceeds FCC Class A limits for EMI.
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Power Systems User's Guide Warning Labels and Symbols
Obtaining Optimum Performance
• Plug your MC² Power System into an AC power source (wall outlet) for charging whenever not in use or unattended.
• Stinger Medical recommends establishing a protocol for end users requiring the power system be plugged into and AC power source whenever not in use or unattended.
• Limit current output to 4 amps per channel.
• Do not open power system enclosure – there are no user-serviceable parts inside.
Opening enclosure will void product warranty.
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Power Systems User's Guide Chapter 1: Quick Setup
Chapter 1: Quick Setup
Note:
The quick setup information in this chapter pertains to both the 26 Amp-Hour and 35
Amp-Hour units.
Use the references in the following table to obtain further information about your unit to assist you during the set up process:
MC2 Power System See page
26 Amp-Hour Unit
User-Selectable Switch Settings
35 Amp-Hour Unit
User-Selectable Switch Settings
If the power system unit was sent alone:
1 Unpack the power system unit and check for any physical damage.
2 For the MC
2
Power System Series 26 Amp-Hour units, connect and secure the electronic and battery enclosure together. For the MC
2
Power System Series 35
Amp-Hour units, the Power Output Disconnect Switch (depicted below) must be in the ‘ON’ position:
Power output disconnect switch location
3 Verify that all LED indicators for each power output channel are ON.
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Chapter 1: Quick Setup MC
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Power Systems User's Guide
4 Output voltages are normally pre-configured to power on the intended device(s) prior to shipping. Check the user-selectable switch settings to verify that the correct voltage has been set for each power output channel.
5 Locate the power output plastic cover on the back side of the base. Remove the power output plastic cover and slide the power system unit into base of the cart.
Secure the power system unit with the two security pins located on both sides of the base (Fig 1):
Security
Pin
Power
Output
Plastic
Cover
Security
Pin
Fig 1: Location of plastic cover and pins
6 Check all existing power and data cables on the cart for any visible defects.
7 Connect each power cable to the configured power output channel for the intended device. Laptop computers are usually connected to the Power Output 1 located on the far left-hand side.
8 If available, connect the USB and fuel gauge cables to the power system unit.
9 Plug in the power system unit to charge and verify that one or more LED indicators on the fuel gauge is working properly.
10 Assemble and secure the power output plastic cover onto the cart.
11 Plug in the power system unit to charge prior to use. For optimal charging performance, charge the unit with no devices ON.
12 Check fuel gauge to verify that the LED indicators for both ‘AC Present’ and
‘Charging’ are ON.
13 The power system unit is ready for use when LED indicator for ‘Charged’ is ON.
14 Connect the correct power cable to each device. Verify that the correct power cable is being used for the intended device since each power output can be configured to different voltages.
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Power Systems User's Guide Chapter 1: Quick Setup
15 Power ON device(s).
If power system unit was sent with a workstation:
1 Check the power system unit and workstation for any physical damage.
2 For the MC
2
Power System Series 35 Amp-Hour units, the Power Output Disconnect
Switch must be in the ‘ON’ position.
3 Verify that all LED indicators for each power output channel are ON.
4 Output voltages and power cables are normally pre-configured to power on the intended device(s) prior to shipping. Check the user-selectable switch settings to verify that the correct voltage has been set for each power output channel.
5 Locate the power output plastic cover on the back side of the base. Remove the power output plastic cover and verify that all cables have no physical defects and are properly secured to each power output channel (Fig 2):
Power
Output
Plastic
Cover
Fig 2: Location of plastic cover
6 Plug in the power system unit to charge and verify that one or more LED indicators on the fuel gauge is working properly.
7 Assemble and secure the power output plastic cover onto the cart.
8 Plug in the power system unit to charge prior to use. For optimal charging performance, charge the unit with no devices ON.
9 Check fuel gauge to verify that the LED indicators for both ‘AC Present’ and
‘Charging’ are ON.
10 The power system unit is ready for use when LED indicator for ‘Charged’ is ON.
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Chapter 1: Quick Setup MC
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Power Systems User's Guide
11 Connect the correct power cable to each device. Verify that the correct power cable is being used for the intended device since each power output can be configured to different voltages.
12 Power ON device(s).
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Power Systems User's Guide Chapter 2: 26 Amp-Hour Series
Chapter 2: 26 Amp-Hour Series
Identifying The Power System
Voltage Settings for
CPU/Laptop & ACC
1/Monitor Power
Outputs
(shown left side)
ACC 1/ Monitor
Power Output
CPU/Laptop
Power Output
Power Management
Software Connect
(USB Type B)
Voltage
Settings for
ACC 2 & ACC
3 Power
Outputs
(optional)
LED Power
Indicator
ACC 2 Power
Output
ACC 3 Power
Output
120V 60Hz AC
Power Input
Cooling Fan
Exhaust
Fig 6: Identifying the Electronic Enclosure
Notes:
• ‘ACC’ is an abbreviation for ‘Accessory’.
• Sticker for voltage settings ACC 2 and ACC 3 will not be present if only two outputs are purchased.
• LED for ACC 2 and ACC 3 will not be functional if only two outputs are purchased.
Fuel Gauge
Monitor
Connect
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Chapter 2: 26 Amp-Hour Series MC
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Power Systems User's Guide
Preparing For Operation
Parts Listing (Fig 7)
• (1) Electronic Enclosure (A)
• (1) Battery Enclosure (B)
• (1) Cord Set (Fig 10 and 11)
1 Unpack the unit carefully and inspect it for damage. There will be two parts -
Electronic Enclosure and Battery Enclosure. WARNING: Battery enclosure is
HEAVY!
Electronic Enclosure (A)
Battery Enclosure (B)
Fig 7: MC
2
Power System Parts
2 Connect electronic enclosure (A) and battery enclosure (B) at docking connector (Fig
8).
Electronic Enclosure (A)
Battery Enclosure (B)
Docking Connector 1 Docking Connector 2
Fig 8: Docking Connection
3 Install security screws (C) with security wrench (included).
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Power Systems User's Guide Chapter 2: 26 Amp-Hour Series
Security Screw (C)
Fig 9: Security Screw Installation
4 Confirm the green LED power indicators light up beside the outputs.
Note:
Number of LEDs to light up will vary based upon the number of outputs purchased.
5 Charge your MC² Power System using a Stinger Medical supplied cord set (Fig 10 and 11) for 24 hours prior to use. For more information, see “
”.
Fig 10: Curly Cord
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Chapter 2: 26 Amp-Hour Series MC
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Power Systems User's Guide
Fig 11: Cord Reel
6 Confirm the ‘Charging’ indicator on the fuel gauge is ON. For more information, see
“
Identifying Fuel Gauge Indicators
”.
7 Your Power System is ready for use when the ‘Charged’ indicator is ON.
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Power Systems User's Guide Chapter 2: 26 Amp-Hour Series
User-Selectable Switch Settings
Voltage Settings Orientation
• The diagram below shows each switch location and which output it controls.
• The output voltage can be set by user between 12–20V on outputs ‘CPU/Laptop’ and
‘ACC 2 (optional)’ and between 3.3 – 12V on outputs ‘ACC 1/Monitor’ and ‘ACC 3
(optional)’.
• All outputs have a maximum continuous current of 4 amps.
• User-selectable switches are located on the top and side of the electronic enclosure
(Fig 12).
• Power outlets are intended for workstation mounted equipment ONLY.
CPU/Laptop & ACC 2 Power Settings ACC 1/Monitor & ACC 3 Power Settings
Fig 12: Location of User-selectable Switches
Voltage Settings for
CPU/Laptop & ACC
1/Monitor Power
Outputs
Voltage
Settings for
ACC 2 & ACC
3 Power
Outputs
(optional)
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Chapter 2: 26 Amp-Hour Series MC
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Power Systems User's Guide
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Power Systems User's Guide Chapter 3: 35 Amp-Hour Series
Chapter 3: 35 Amp-Hour Series
Identifying The Power System
Power
Output 1
Power
Output 2
LED
Power
Indicator
Fuel Gauge
Monitor Connect
Top view
Fig 13: Power Output Port Connectors
Power
Output
3
Power
Output 4
Power
Management
Software
Connect
(USB Type B)
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Chapter 3: 35 Amp-Hour Series MC
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Power Systems User's Guide
Right-hand view
Cooling Fan
Exhaust
Fig 14: Fan and Power Output Disconnect Switch
Power Output Disconnect Switch:
↑ ON
↓ OFF
Rear view
Fig 15: AC Power Input
120V 60Hz AC
Power Input
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Power Systems User's Guide
Preparing For Operation
Parts Listing
•
(1) Power system unit (Fig 16)
•
(1) Cord Set (Fig 17 and 18)
Chapter 3: 35 Amp-Hour Series
Fig 16: MC2 Power System Series 35 Amp-Hour
1 Unpack components carefully, inspecting for damage. WARNING: Power System is
HEAVY!
2 Confirm that the Power Output Disconnect Switch is in the ‘ON’ position. For more information, see “
.” Verify that the green LED power indicators light up beside the outputs.
Note:
The number of LEDs to light up will vary based upon the number of outputs purchased.
3 Charge your MC² Power System using a Stinger Medical supplied cord set (Fig 17 and 18) for 24 hours prior to use. For more information, see “
.”
Fig 17: Curly cord Fig 18: Cord reel
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Chapter 3: 35 Amp-Hour Series MC
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Power Systems User's Guide
4
Confirm the ‘Charging’ indicator on the fuel gauge is ON (see “ Identifying Fuel Gauge
”).
5 Your Power System is ready for use when the ‘Charged’ indicator is ON.
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Power Systems User's Guide Chapter 3: 35 Amp-Hour Series
User-Selectable Switch Settings
Voltage Settings Orientation
• The diagram below illustrates each switch location and which output it controls.
• The output voltage can be set by user between 12–20V on Power Output 1 and
Power Output 3 and between 3.3 – 12V on Power Output 2 and Power Output 4.
• All outputs have a maximum continuous current of 4 amps.
• User-selectable switches are located on the top and left hand side of the power system enclosure.
• Power outlets are intended for workstation mounted equipment ONLY.
Power Output 1 and 3 Power Settings Power Output 2 and 4 Power Settings
Voltage Settings for Power
Output 1 and Power Output 2
Left hand view
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Chapter 3: 35 Amp-Hour Series MC
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Power Systems User's Guide
Voltage Settings for Power Output 3 and Power Output 4 (optional)
Top view
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Power Systems User's Guide Chapter 4: Identifying Fuel Gauge Indicators
Chapter 4: Identifying Fuel Gauge Indicators
Basic
Advanced
Press & hold 15 seconds to put power system in suspend mode for storage (all
LEDs will not be lit). Press momentarily for wake-up (3 seconds).
120V 60Hz
AC power connected
Internal charger error or battery enclosure not properly connected.
Charge mode
Power system fully charged
Power system low
Fuel capacity indicator
120V 60Hz AC
Power Connected
When blinking, power system is fully charged and connected to AC power
OR
When solid, power system is unplugged from
AC power and is running on battery power.
Power system low
Note:
An alarm sounds when the system is fully discharged. To silence alarm, plug in the unit to charge it.
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Chapter 4: Identifying Fuel Gauge Indicators MC
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Power Systems User's Guide
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Power Systems User's Guide Chapter 5: Charging the Power System
Chapter 5: Charging the Power System
Note:
Where the integrity of the external PROTECTIVE EARTH CONDUCTOR arrangement is in doubt, EQUIPMENT shall be operated from its INTERAL
ELECTRICAL POWER SOURCE.
Power System Charging
In order to charge the power system, plug it in to a 120V 60Hz AC power source using a
Stinger Medical supplied cord set.
Note:
The MC
2
Power System Series 35 Amp-Hour unit is required to have the Power
Output Disconnect Switch in the ON position. For more information, see the
“ Power Disconnect Output Switch Location
” illustration.
Charge Time
Charge times vary depending on the usage of the power system. Typically, as a power system is used, the capacity of the power system diminishes.
Charge time Capacity of charge
6 hours with no load 100%
Optimal power system life occurs when unit is fully charged every cycle. For more information, see “
Identifying Fuel Gauge Indicators .”
Power System Discharging
The power system begins discharging when it is disconnected from the AC power source and powering a peripheral device(s). After the power system reaches its maximum runtime potential, it will disable power to its outputs. The MC² Power System Advanced
Monitoring System will communicate to the host computer and perform an orderly shutdown of the Microsoft
®
Windows
®
Operating System unless the user plugs in the power system for charging (Fig 19).
Fig 19: Low battery indicator
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Chapter 5: Charging the Power System MC
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Power Systems User's Guide
Circuit Protection
The MC² Power System is thermally protected and self-resetting. For more information,
see “ No Output Reset Procedure
.” The cooling fan maintains a constant ambient temperature inside the electrical enclosure.
Deep Discharge Protection
Deep discharge of the power system will significantly reduce its cycle life. After the power to the load is disabled, the internal circuitry goes into suspend mode to prevent the power system from reaching a level of deep discharge. To reduce this risk, the MC²
Power System will shut down and cut off the output voltage.
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Power Systems User's Guide Chapter 6: Power System Management Software
Chapter 6: Power System Management Software
Setting Up the Power Management Software
• None – no USB cable provided – disregard this section.
• Advanced - available at time of purchase only – USB cable included.
• System Requirements: Operates ONLY on Windows XP and 2000.
Installation Note:
If the local computer has any type of anti-spyware or firewall application installed, then you may receive a pop-up notice. To complete the installation process, enable the program to be allowed to resume.
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Chapter 6: Power System Management Software MC2 Power Systems User's Guide
Installing the Advanced Power Monitor Software
Note:
The Advanced Power Management Software is available for use with both the 26 Amp-
Hour and 35 Amp-Hour units.
The Advanced Monitoring software does not offer the ability to perform an auto-run of the software installation. Manual installation of the software is required to load the application and the USB driver.
1 Navigate to the CD-ROM drive or the disk folder location where the installation files reside.
The following window is displayed:
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Power Systems User's Guide Chapter 6: Power System Management Software
4 Click the installation button to begin installing the software:
The following window is displayed:
5 Accept the default Program Group, and then click Continue.
6 The installation is complete when the following window is displayed:
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Chapter 6: Power System Management Software MC2 Power Systems User's Guide
Configuring Advanced Power Monitor Access Options
Creating a desktop icon to start the Advanced Power Monitor application
3 Access the Windows desktop.
4 Right-click an empty location on the Windows desktop, and then click Paste.
Automatically starting the Advanced Power Monitor application
Perform the following steps to copy the Advanced Power Monitor application into the
Startup folder of each user on the computer:
3 From the Windows desktop, double-click My Computer.
10 Right-click in the Startup folder, and then click Paste.
11 Close all open windows.
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Power Systems User's Guide Chapter 6: Power System Management Software
Configuring COM Ports
The Advanced Power Monitor software does not automatically determine which COM port has been set for the communication between the computer and power system. The user will have to manually determine what COM port has been assigned and manually set it in the Advanced Power Monitor software by performing the following steps:
5 Click the plus sign (+) by Ports (COM & LPT).
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Chapter 6: Power System Management Software MC2 Power Systems User's Guide
6 Note the COM port assigned to the USB Serial Port, depicted as follows:
7 Launch the Advanced Power Monitor application.
9 Click the down arrow in the COM Port field in Advanced Settings:
10 Select the COM port noted in step 6.
11 Click Minimize Settings to close the Advanced Settings options.
Communication between the computer and power system is successful when the semicolon in the time clock is blinking off and on.
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Power Systems User's Guide Chapter 6: Power System Management Software
Understanding the Advanced Power Management Software
Launch the Advanced Power Monitor application. The following window is displayed:
Calculated Time
Remaining
Fuel
Gauge
Green: Power system fully charged
Yellow: Power system in a low state of charge
Red: Warning – Power system critically low – plug in to charge immediately
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Power Systems User's Guide
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MC
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Power Systems User's Guide Chapter 7: Troubleshooting
Chapter 7: Troubleshooting
The following table describes some of the most common troubleshooting options for the
MC
2
power systems:
Symptom Possible Cause Possible Solution
No output Re-settable fuse
Reduced runtime
Component not powering
Power system not charged
Power system section not connected
Power output disconnect switch in OFF position
Charge Power System
Connect both sections of power system together (26
Amp-Hour unit only). See
.”
” in the MC
2
Power System
Series 35 Amp-Hour topic.
Power system not charged
Battery life exceeded
Charge power system
Contact Stinger Medical
C.A.R.E. department
Component not plugged in Plug in to power system
No output from power system
Dip switch incorrectly set 26 Amp-Hour units: see
” OR 35 Amp-Hour units: see “
”
Power system not charged Charge power system
Power system beeping
Not charging
Power system discharged
Faulty wall outlet
Faulty cord set
C.A.R.E. department
Plug in to charge
Plug into alternate wall outlet
Replace cord set (per policy)
Battery life exceeded
”
Contact Stinger Medical
C.A.R.E. department
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Chapter 7: Troubleshooting MC2 Power Systems User's Guide
Symptom
No LEDs lit on power system
Possible Cause
Power system not properly connected
Possible Solution
Reconnect power system sections (reference the section of this document specific to your power system)
COM port In use
Will not recognize USB connection
Battery in state of unrecoverable discharge
USB not plugged in or assigned COM port is used by another device OR another copy of the application is running
Drivers not loaded
Contact Stinger Medical
C.A.R.E. department
Contact Stinger Medical
C.A.R.E. department
See “
Reset Procedures
No Output Reset Procedure
The Stinger Medical DC-to-DC circuit boards have been upgraded to self-resetting polyfuses. If a situation occurs that could cause harm to a circuit, these fuses will trip and protect the circuit from damage. The result of a tripped fuse is no output. Many reasons could cause a fuse to trip. If a fuse is reset and the system continues to have a problem, discontinue use of the system and contact the Stinger Medical C.A.R.E. department.
Below is an order of operation for resetting these fuses:
1 Remove all devices that are connected to the power system’s outputs.
2 Wait approximately 30-45 seconds after devices have been removed.
3 Insure that all devices are switched off, and then reconnect those devices.
4 Power on connected devices one at a time.
5 If fuse does not reset, repeat Steps 1-4 until fuse is reset.
If you continue to experience problems with the power system, discontinue use of the system and contact the Stinger Medical C.A.R.E. department.
Charger Timed-out Reset Procedure
Note:
The following procedure is designed for use only with the MC
2
Power System Series
26 Amp-Hour Unit.
1 Remove all devices that are connected to the power system’s outputs.
2 Unplug AC power source.
3 Remove the power system from under the workstation.
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Power Systems User's Guide Chapter 7: Troubleshooting
4 Remove the stabilizer plates and separate power system enclosures.
5 Wait 30 seconds.
6 Follow the steps listed in the MC
2
Power System Series 26 Amp-Hour topic
“ Preparing Your MC² Power System for Operation ”.
7 Reconnect devices.
8 Plug in to charge until the fully charged notification light has illuminated.
If you continue to experience problems with the power system, discontinue use of the system and contact the Stinger Medical C.A.R.E. department.
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Chapter 7: Troubleshooting MC2 Power Systems User's Guide
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Power Systems User's Guide Chapter 8: Preventative Maintenance
Chapter 8: Preventative Maintenance
Important note:
Please put the MC² Power System on a quarterly preventative maintenance schedule to clean air intake filter(s). Failure to do so will void warranty.
Cleaning Procedures
When cleaning the MC² Power System, disconnect AC power source and separate electronic enclosure and battery enclosure. Refer to “
” for separation instructions. Use a damp (slightly wet), mildly soapy cloth to clean the exterior of the power system. The following is a listing of approved cleaners that are effective for cleaning the exterior of the power system:
• Quaternary ammonium chloride compounds (such as AirX 109®)
• Bleach – household strength (1:10 minimum dilution strength)
• Ethyl or Isopropyl alcohol – 70%
• Phenolic Disinfectants (such as Lysol®)
• WexCide®
• Ovation®
• Fantastic®
• 1.6% Aqueous ammonia
• “Green Soap” USP (United States Pharmacopoeia)
Cleaning the Filter Kit
The following instructions are recommended for cleaning the filter on the power system.
The filter kit is made up of three parts: finger guard, filter media, and retainer:
Finger Guard
Retainer
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Filter Media
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Chapter 8: Preventative Maintenance
1 Remove the retainer from the finger guard on the power system.
2 Remove the filter media from the retainer.
3 Rinse the filter media thoroughly under cool running water.
4 Carefully squeeze excess water out of the filter media and lay the filter media flat to dry.
5 Once the filter media is dry, replace it into the retainer.
6 Re-install the retainer onto the finger guard.
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Power Systems User's Guide Chapter 9: Service and Support
Chapter 9: Service and Support
Should your power system or workstation require repair, contact the Stinger Medical
C.A.R.E. department to obtain an RMA (Return Merchandise Authorization). An RMA is necessary to return the unit to Stinger Medical for servicing and to maintain the product warranty. Any unit without an RMA will be returned at owner’s expense. See the warranty for more information. Contact the Stinger Medical C.A.R.E department for questions related to service and/or warranty coverage.
Stinger Medical C.A.R.E. Department
1152 Park Avenue
Murfreesboro, TN 37129
888-445-8970 – Toll free
615-896-1652 – Phone
615-896-8906 – Fax http://www.StingerMedical.com
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Chapter 9: Service and Support MC2 Power Systems User's Guide
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Power Systems User's Guide Chapter 10: Battery Disposal
Chapter 10: Battery Disposal
Industrial batteries contain lead and sulfuric acid, which are both considered ‘hazardous substances’. If batteries are improperly disposed of, for example, thrown in the trash or illegally dumped, these substances can eventually leak out and contaminate the surrounding soil and groundwater supply.
It is a violation of federal law to improperly dispose of lead-acid batteries once they can no longer be used Once a battery is purchased, full liability and responsibility lies on the owner to dispose of the battery.
The law says that responsibility is still on the owner if the battery is disposed of improperly by dumping in a landfill, or shipping to a scrap dealer who does not handle it properly and in which environmental damage occurs.
It is illegal to dispose of batteries in any way other than ‘thermal recovery’ or recycling of the hazardous substances in batteries according to the Environmental Protection Agency
(EPA).
The Department of Transportation (DOT) has strict guidelines for the shipping of hazardous materials, which result in large fines if they are not followed.
Check with your local ordinances for proper disposal procedures.
MSDS sheets are available on-line at http://www.StingerMedical.com
.
Batteries are consumable goods. For proper operation replace batteries every 18 months.
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Chapter 10: Battery Disposal
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Power Systems User's Guide Appendix A: Power System Specifications
Appendix A: Power System Specifications
Technical Summary
The power system is a self-contained regulated power supply, battery, and charger unit, packed in an aluminum enclosure.
Features
Medical Filter IEC AC Input Intelligent Communications (optional)
Regulated Adjustable DC Output
Fast Charging
Electrical Specifications
Input Input Voltage
Input Frequency
Inrush Current
Limiting
Input Protection
Cooling Fan
Re-settable Overload Protection
85 to 125 VAC
60 Hz
<70A peak (less than 1MS)
5A, 250V fuse
3.3 VDC – 20 VDC ±5%
Output Current 4.0 A per channel maximum
Output Power 80 watt max channel 1&3, 48 watt max channel 2&4
Overload Recovery Follow “No Output Reset Procedure”
Overload Protection 11A re-settable poly fuse and load present
Battery Requirements
Battery Type Sealed lead acid; quantity 1
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Appendix A: Power System Specifications
Battery Manufacturer
Capacity
Output Voltage Range
Cycle Life
Connectors/Cables
Input Power Connector
USB Port Connector
Output Power Connector
Charging
Charge Time (new battery)
MC2 Power Systems
Powersonic
26 or 35 Ah each
12 V nominal 3.3 – 20V ±5%
Approximately 350 full charge cycles
Medical Filter IEC power connector
Standard USB cable (A male to B male)
Mini-DIN 4-pin device
~ 6 hours with no load
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Power Systems User's Guide Appendix B: Mechanical Specifications
Appendix B: Mechanical Specifications
MC
2
Power System Series 26 Amp-Hour
Maximum Assembled Dimensions: 5.5” x 7.125” x 16.5”
Maximum Weight: 30 lbs or less
Storage Requirements
MC
2
Power System Series 35 Amp-Hour
Maximum Assembled Dimensions: 5.5” x 7.2” x 16.6”
Maximum Weight: 30lbs or less
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Appendix B: Mechanical Specifications
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Power Systems User's Guide Appendix C: Power System Specifications
Appendix C: Power System Specifications
Storage Requirements
• The unit must be fully charged prior to storing.
• The electronic enclosure on the 26 Amp-Hour unit must be unplugged from AC power source and separated from battery enclosure.
• The Power Output Disconnect Switch on the 35 Amp-Hour unit must be set to the
OFF position.
Classifications
• Class 1, Internally Powered
• Degree of Protection against Harmful Ingress of Water, IPX0
• EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANAESTHETIC
MIXTURE WITH AIR or WITH OXYGEN OR NITROUS OXIDE.
Environmental Specifications
• Operating Temperature: -25°C to 40°C
• Relative Humidity: 5 – 95% non-condensing
Warranty
• Product Warranty: 1 year limited warranty
• See
for full warranty details
Approvals
ETL/cETL Listing for North America
• UL 60601-1 - UL Standard for Safety Medical Electrical Equipment, Part 1:
General Requirements for Safety First Edition
• CSA C22.2 NO 601.1-M90 - Issue:1990/01/11 (R2001) Medical Electrical
Equipment - Part 1: General Requirements for Safety General Instruction No 1;
Supplement 1; 1994; Amendment 2 - February 1998 (R1997)
Medical Device Directive 93/42/EEC - European Union (EU) Testing and Report Services
• CENELEC EN 60601-1 - Medical Electrical Equipment Part 1: General
Requirements for Safety Incorporates Corrigendum July 1994; Includes
Amendments A1: 1993, A11: 1993, A12: 1993, A2: 1995 and A13: 1996; IEC
601-1: 1988 + A1: 1991 + A2: 1995 + Corrigendum 1995, Modified
• IEC 60601-1-2 (2001-09) - Medical Electrical Equipment - Part 1-2: General
Requirements for Safety - Collateral Standard: Electromagnetic Compatibility -
Requirements and Tests Second Edition
CB Scheme Report and Certificate
• IEC 60601-1 - Medical Electrical Equipment Part 1: General Requirements for
Safety Second Edition
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Appendix C: Power System Specifications
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Power Systems User's Guide Appendix D: System Electromagnetic Emissions and Immunity Declarations
Appendix D: System Electromagnetic Emissions and Immunity Declarations
MEDICAL ELECTRICAL EQUIPMENT needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information provided in the ACCOMPANYING DOCUMENTS.
WARNING: Use of unapproved ACCESSORIES may result in degradation which may result in increased Emissions and decreased Immunity.
Table 201 – Guidance and manufacturer’s declaration – electromagnetic emissions – for all EQUIPMENT and SYSTEMS (see 6.8.3.201 a)3))
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Appendix D: System Electromagnetic Emissions and Immunity Declarations MC
2
Power Systems User's Guide
Table 202 – Guidance and manufacturer’s declaration – electromagnetic immunity – for all EQUIPMENT and SYSTEMS (see 6.8.3.201 a)6))
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MC
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Power Systems User's Guide Appendix D: System Electromagnetic Emissions and Immunity Declarations
Table 204 – Guidance and manufacturer’s declaration – electromagnetic immunity – for
EQUIPMENT and SYSTEMS that are not LIFE-SUPPORTING (see 6.8.3.201 b))
Guidance and manufacturer’s declaration – electromagnetic immunity
The MC
2
Series is intended for use in the electromagnetic environment specified below. The customer or the user of the MC
2
Series should assure that it is used in such an environment.
Immunity test
IEC 60601 test level
Compliance level
Electromagnetic immunity - guidance
Conducted
RF IEC
61000-4-6
Radiated RF
IEC 61000-4-
3
3 Vrms
150 kHz to 80
MHz
3 V/m
80 MHz to 2.5
GHz
3 V
3 V/m
Portable and mobile RF communications equipment should be used no closer to any part of the MC
2
Series, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter.
Recommended separation distance
d = [3.5/V
1
]e P
d = [3.5/E
1
]e P 80 MHz to 800 MHz
d = [7/E
1
]e P 800 MHz to 2.5 GHz where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in meters
(m).
Field strengths from fixed RF transmitters, as determined by an electromagnetic site a survey, should be less than the compliance level in each frequency range. b
Interference may occur in the vicinity of equipment marked with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the MC
2
Series is used exceeds the applicable RF compliance level above, the MC
2
Series should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the MC
2
Series.
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Appendix D: System Electromagnetic Emissions and Immunity Declarations MC
2
Power Systems User's Guide b
Over the frequency range 150 kHz to 80 MHz, field strength should be less than [V
1
] V/m.
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Power Systems User's Guide Appendix D: System Electromagnetic Emissions and Immunity Declarations
Table 206 – Recommended separation distances between portable and mobile RF communications equipment and the EQUIPMENT or SYSTEM – for EQUIPMENT and
SYSTEMS that are not LIFE-SUPPORTING (see 6.8.3.201 b)
Recommended separation distances between portable and mobile RF communications equipment and the MC
2
Series
The MC
2
Series is intended for use in an electromagnetic environment in which RF disturbances are controlled. The customer or the user of the MC
2
Series can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the MC
2
Series as recommended below, according to the maximum output power of the communications equipment.
Rated maximum output power of transmitter
W
Separation distance according to frequency of transmitter m
150 kHz to 80
MHz
d = [3.5/V
1
]eP
80 MHz to 800 MHz
d = [3.5/E
1
]eP
800 MHz to 2.5 GHz
d = [7/E
1
]eP
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.
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Appendix D: System Electromagnetic Emissions and Immunity Declarations MC
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MC
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Power Systems User's Guide
Glossary
Glossary
AC – Alternating Current: An electric current that reverses direction in a circuit at regular intervals (found in a standard wall outlet)
ACC – Accessory
Ambient – Temperature around the circuit board
AMPS – Ampere: a unit of electric current
Circuit - A closed path followed or capable of being followed by an electric current
Com Port – Communications port for data
Cord Set – Power cord
Cycle – Complete discharge and recharge of power system
Cycle Life – Number of complete cycles a battery can perform before reaching the end of its use
DC – Direct current (such as from a battery)
Deep Discharge – Extreme depletion of energy available from a battery
Discharging - To cause the release of stored energy or electric charge from a battery
Exhaust – Opening for hot air to exit power system
Frequency - The number of repetitions per unit time of a complete waveform, as of an electric current
Fuse - A safety device that protects an electric circuit from excessive current
Hertz - A unit of frequency equal to one cycle per second
Inrush – A sudden initial pull of power from the battery upon start-up
Intake Filter – Protective device for air inlet
Load - A device or the resistance of a device to which power is delivered
Low Battery – Critical state of discharge
Output – Energy produced by a system
Medical Grade – Standard fit for use in hospitals
Meter Display – Visual interface for power management software
Overload - An electrical load that exceeds the available electrical power
Peak - The highest value attained by a varying quantity: a peak in current
Polyfuse – Thermal re-settable fuse
Preventative Maintenance – Required regular care
Retrofit - To fit into or onto equipment already in existence or service
Suspend – Sedentary state
Timed Out – A state of inactivity between the battery and charger after a preset number of attempts at communication have been made
Torx - Has a grooved socket and receives a driver with a grooved shaft.
Unrecoverable Discharge – A drop in voltage beyond the point where the battery will recover in a timely manner
USB - An external peripheral interface standard for communication between a computer and external peripherals
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Glossary MC
2
Power Systems User's Guide
Voltage - The rate at which energy is drawn from a source that produces a flow of electricity in a circuit; expressed in volts
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