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ENERCON E-40 Operating Instructions
Page 22 of 96
2.2.8 Staying on the tower platform and in the nacelle
Before leaving the safety climbing ladder at the upper end and releasing the body harness from the runner, secure yourself with an energy absorber. Anchorage point when leaving the steel tower is an eye welded onto the internal tower wall next to the end of the ladder. Upon stepping out onto the tower platform, secure yourself with the energy absorber to the holding ring mounted around the tower at shoulder level. When climbing up a concrete tower with external ladder, secure yourself directly to the holding ring as soon as you reach the tower platform, before releasing the harness from the runner. When changing the anchorage point always use the second safety hook of the energy absorber to ensure that you are always secured by at least one hook.
When entering or leaving the nacelle the platform hatch (in turbines with concrete towers) must be closed. Anchorage points for climbing into the nacelle are the foldaway ladder and the yellow handrail screwed to the main carrier on the left.
While access hatch or winch hatch are open, all persons inside the nacelle must stay fastened. Other anchorage points are, for example, eyebolts and handles firmly attached to the main carrier or its steel components.
WARNING:
Handles fixed to GRP material are not suitable as anchorage points!
When the nacelle hatches are closed, persons inside the nacelle may take off their body harness.
WARNING:
It is not allowed to remove any safety provisions.
If it is necessary to remove the protective screens in front of the rotating parts, a sufficient distance to the rotor must be kept. As a general rule, all hatch covers must be closed again after passing through.
Dangerous voltage may still be present in the battery cabinets on the generator rotor even when the power has been disconnected. Only specially trained service personnel is allowed to open theses battery cabinets or the rectifiers. Furthermore it is not allowed to step onto the GRP casing of the nacelle through the roof hatch.
The winch may only be used for transporting material, not for persons. The manufacturers of the body harnesses also provide abseiling equipments (equipment for rescuing persons from great heights). With this rescue equipment other persons can be evacuated, but it can also be used to let oneself down. A suitable anchorage point for the abseiling equipment in the nacelle is the winch hook.
The abseiling equipment is not included in the scope of delivery.
2.2.9 Rotor lock
The two locking bolts engage in the rotor of the generator every 30°. If the rotor is not stopped correctly in one of these 30° positions and someone tries to lock the rotor in spite of that, serious damage to the installation may result. Therefore only trained personnel is allowed to lock the rotor by means of the crank handle in the main carrier. Furthermore, the owner and other third parties are not allowed to enter the room around the rotor hub through the generator.
Safety Instructions
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Table of contents
- 30 Imprint
- 31 Liability
- 32 Table of Contents
- 36 1 Short description of the E
- 37 1.1 The ENERCON concept
- 37 1.2 Generator
- 38 1.3 Rotor
- 38 1.4 Yaw control
- 39 1.5 E-40 Safety System
- 39 1.5.1 The Brake System
- 39 1.5.2 Lightning Protection System
- 40 1.5.3 Sensor System
- 40 1.5.4 Control System
- 41 1.5.5 Grid Management
- 43 2 Safety Instructions
- 43 2.1 The E-40’s Safety System
- 43 2.2 Protective measures for works on and inside the E
- 43 2.2.1 General regulations and rules of conduct
- 44 2.2.2 Schematic diagrams of the WEC’s safety provisions
- 44 2.2.2.1 Safety provisons of the nacelle, side view
- 45 2.2.2.2 Safety provisions of tower and tower base
- 46 2.2.2.3 Safety provisions of the nacelle, rear view
- 46 2.2.3 First aid
- 47 2.2.4 Work involving a risk of fire
- 47 2.2.5 Turbine shut-down in case of formation of ice
- 48 2.2.7 Climbing and descending the tower ladder
- 50 2.2.8 Staying on the tower platform and in the nacelle
- 50 2.2.9 Rotor lock
- 51 2.3 Inspection of safety provisions
- 51 2.3.1 Owner’s obligation to inform ENERCON
- 52 3 Operation
- 52 3.1 Control and Monitoring System
- 53 3.2 Display of E-40 status messages
- 53 3.3 Responding of safety-relevant sensors
- 54 3.4 Starting
- 54 3.5 Normal operation
- 55 3.6 Idling
- 55 3.7 Stopping
- 55 3.7.1 Manual stopping
- 56 3.7.2 Manual stopping in emergency stituations
- 57 3.8 Lack of wind
- 57 3.9 Storm
- 57 3.10 Rotor speed monitoring (rotor overspeed)
- 58 3.11 Yaw control
- 59 3.12 Untwisting of cables
- 60 3.13 Emergency pitch control units of the E
- 60 3.14 Rotor brake
- 60 3.15 Rotor lock
- 61 3.16 Shear pin monitoring
- 61 3.17 Vibrations and Tower Oscillations
- 62 3.18 Air gap monitoring
- 62 3.19 Temperature monitoring
- 62 3.20 Pitch control error
- 63 3.21 Protective circuit-breaker tripped
- 63 3.22 Grid error
- 64 3.23 Converter fault
- 64 3.24 Maintenance
- 65 4 Towers and ground stations of the E
- 65 4.1 Steel tower
- 66 4.2 Reinforced concrete tower
- 66 4.3 Stations for different tower versions
- 67 4.3.1 Combined transformer / substation
- 68 4.3.2 Transformer station
- 69 4.3.3 Three-room substation
- 70 5 Control and Power Cabinets
- 70 5.1 Power cabinet
- 70 5.2 Control cabinet / display
- 72 5.3 LC display and menu functions
- 72 5.3.1 General instructions
- 74 5.3.2 Menu "start delay
- 74 5.3.3 Menu "mains parameters
- 75 5.3.4 Menu "mains data
- 75 5.3.5 Menu "blade defroster" (optional)
- 76 5.3.6 Menu "power optimization" (optional)
- 77 5.3.7 Menu 1 / 2 "shadow stop" (optional)
- 77 5.3.7.1 Menu and menu settings
- 78 5.3.7.2 Functions in shadow stop menu
- 79 5.3.7.3 Functions in shadow stop menu
- 80 5.3.8 Menu "time / date
- 80 5.3.9 Menu "set kilowatt hours
- 80 5.3.10 Menu "set operating hours
- 80 5.3.11 Menu "adjust contrast
- 81 5.3.12 Menu "language
- 81 5.3.13 Menu "pitch data
- 81 5.3.14 Menu "version numbers
- 81 5.3.15 Menu "hardware options
- 81 5.3.16 Menu "program info
- 82 5.4 Control cabinet operator panel
- 86 6 The nacelle (the machine house)
- 86 6.1 Arrangement of components in and on the E-40 nacelle
- 87 6.2 Description of important components in the rotor head
- 87 6.2.1 Slip ring casing
- 87 6.2.2 Pitch control unit
- 88 6.2.2.1 Pitch control cabinet
- 88 6.2.2.2 Battery cabinet
- 88 6.2.2.3 Relay cabinet
- 88 6.2.2.4 Pitch control motor
- 89 6.2.2.5 Angle encoder
- 89 6.3 Operator panel of the E-40 nacelle sub-distribution
- 90 6.3.1 Description of the nacelle sub-distribution control elements
- 94 7 Remote Monitoring
- 95 7.1 System components
- 95 7.1.1 Optional equipment
- 96 7.2 Additional monitoring systems
- 96 7.3 Scope of monitoring
- 96 7.3.1 Wind energy converter
- 99 7.3.2 Wind farm
- 100 7.3.3 Substation (optional)
- 100 7.3.4 Meteorological stations (optional)
- 101 7.4 System messages
- 101 7.4.1 Status messages
- 101 7.4.2 Malfunctions (faults)
- 102 7.4.3 Fault messages
- 103 7.5 Transfer
- 103 7.5.1 Fault message to central monitoring system (office computer)
- 103 7.5.2 Fault message to fax
- 103 7.5.3 Fault message to SMS or pager (city call)
- 103 7.6 Control
- 103 7.7 Other functions
- 103 7.7.1 Transfer protocol
- 104 7.7.2 Requesting of missing data
- 105 8 Optional Equipment
- 105 8.1 Obstruction lighting / Hazard beacon
- 105 8.1.1 Obstruction lighting with standby power supply and monitoring
- 105 8.1.2 Obstruction lighting without standby power supply, but including monitoring
- 106 8.1.3 Obstruction lighting without standby power supply and without monitoring
- 106 8.1.4 Flashing hazard beacon with standby power supply and monitoring
- 106 8.2 Rotor blade heating
- 106 8.2.1 Description of rotor blade heating
- 107 8.2.2 Operation
- 107 8.2.3 Advantages of the use of a rotor blade heating
- 109 8.3 Shadow stop
- 110 9 Starting and Stopping of the E-40 (brief instruction)
- 110 9.1 Startup of the E
- 110 9.2 Stopping the E
- 111 10 What to do if the E-40 refuses to function?
- 111 10.1 Identifying the fault with the help of the display
- 111 10.2 Tips for a restart
- 112 10.2.1 Turbine aligns itself to the wind, but fails to start
- 112 10.2.2 Turbine does not align itself to the wind properly
- 112 10.2.3 Turbine does not start although there is no apparent fault
- 113 11 Annex
- 113 11.1 Technical data of the E
- 113 11.1.1 General
- 114 11.1.2 Tower specifications
- 115 11.1.3 Sound power level of the E-40 / 500 kW
- 117 11.2 Glossary of Technical Terms
- 120 11.3 Status Messages (Revision No. 28)