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ENERCON E-40 Operating Instructions
Page 84 of 96
10.2.1 Turbine aligns itself to the wind, but fails to start
The first thing to do is to check on the LC display which status message is given. If the status display is not flashing and the cause of the fault is no longer there, the
E-40 should resume operations after a few minutes, providing the wind speed is sufficient (more than 2 m/s), but does not exceed 30 m/s.
If the turbine still fails to start, the complete control system can be reset by pressing the "quit error" key. If the turbine still does not resume operations after approx. 3 minutes or after pressing the "quick start" key, the turbine should be stopped by actuating the start / stop switch and setting the main switch to OFF. After 2 or 3 unsuccessful attempts to reset and restart the turbine via acknowledgement key and main switch, the service department should be informed.
If a fault has occurred that could be acknowledged by a turbine reset, there may still be a malfunction in the turbine which must be eliminated. Therefore, if the same fault signal appears again repeatedly, you should contact the Service department.
Some faults can only be reseted when the cause of the fault has been eliminated and a service code is entered. In that case the LC display will flash. For better identification, these fault messages are marked with an asterisk. The fault has to be inspected by a serviceman who knows the service code and also has the necessary means to eliminate the cause of the fault.
10.2.2 Turbine does not align itself to the wind properly
It is important to check first whether the "manual / automatic" switch on the control cabinet is in the automatic mode (red signal lamp does not light), because otherwise an automatic yaw control is not possible. If the automatic yaw control is activated, the cause of the fault may be a faulty wind indicator. The cause of the fault should be identified and eliminated by Service personnel.
10.2.3 Turbine does not start although there is no apparent fault
If there is sufficient wind, the control system should be reset for at least 5 seconds by switching off the main switch. Before actuating the main switch the turbine must be stopped by setting the start / stop switch to "stop". After 5 seconds, switch on the main switch. If the turbine does not start automatically in four minutes at the latest, reset the control system once more and attempt to start it with the "quick start" button, after first checking the nacelle position and aligning it with the wind, if necesary.
If there is still no response, the Service department must be informed.
What to do if the E-40 refuses to function?
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Table of contents
- 30 Imprint
- 31 Liability
- 32 Table of Contents
- 36 1 Short description of the E
- 37 1.1 The ENERCON concept
- 37 1.2 Generator
- 38 1.3 Rotor
- 38 1.4 Yaw control
- 39 1.5 E-40 Safety System
- 39 1.5.1 The Brake System
- 39 1.5.2 Lightning Protection System
- 40 1.5.3 Sensor System
- 40 1.5.4 Control System
- 41 1.5.5 Grid Management
- 43 2 Safety Instructions
- 43 2.1 The E-40’s Safety System
- 43 2.2 Protective measures for works on and inside the E
- 43 2.2.1 General regulations and rules of conduct
- 44 2.2.2 Schematic diagrams of the WEC’s safety provisions
- 44 2.2.2.1 Safety provisons of the nacelle, side view
- 45 2.2.2.2 Safety provisions of tower and tower base
- 46 2.2.2.3 Safety provisions of the nacelle, rear view
- 46 2.2.3 First aid
- 47 2.2.4 Work involving a risk of fire
- 47 2.2.5 Turbine shut-down in case of formation of ice
- 48 2.2.7 Climbing and descending the tower ladder
- 50 2.2.8 Staying on the tower platform and in the nacelle
- 50 2.2.9 Rotor lock
- 51 2.3 Inspection of safety provisions
- 51 2.3.1 Owner’s obligation to inform ENERCON
- 52 3 Operation
- 52 3.1 Control and Monitoring System
- 53 3.2 Display of E-40 status messages
- 53 3.3 Responding of safety-relevant sensors
- 54 3.4 Starting
- 54 3.5 Normal operation
- 55 3.6 Idling
- 55 3.7 Stopping
- 55 3.7.1 Manual stopping
- 56 3.7.2 Manual stopping in emergency stituations
- 57 3.8 Lack of wind
- 57 3.9 Storm
- 57 3.10 Rotor speed monitoring (rotor overspeed)
- 58 3.11 Yaw control
- 59 3.12 Untwisting of cables
- 60 3.13 Emergency pitch control units of the E
- 60 3.14 Rotor brake
- 60 3.15 Rotor lock
- 61 3.16 Shear pin monitoring
- 61 3.17 Vibrations and Tower Oscillations
- 62 3.18 Air gap monitoring
- 62 3.19 Temperature monitoring
- 62 3.20 Pitch control error
- 63 3.21 Protective circuit-breaker tripped
- 63 3.22 Grid error
- 64 3.23 Converter fault
- 64 3.24 Maintenance
- 65 4 Towers and ground stations of the E
- 65 4.1 Steel tower
- 66 4.2 Reinforced concrete tower
- 66 4.3 Stations for different tower versions
- 67 4.3.1 Combined transformer / substation
- 68 4.3.2 Transformer station
- 69 4.3.3 Three-room substation
- 70 5 Control and Power Cabinets
- 70 5.1 Power cabinet
- 70 5.2 Control cabinet / display
- 72 5.3 LC display and menu functions
- 72 5.3.1 General instructions
- 74 5.3.2 Menu "start delay
- 74 5.3.3 Menu "mains parameters
- 75 5.3.4 Menu "mains data
- 75 5.3.5 Menu "blade defroster" (optional)
- 76 5.3.6 Menu "power optimization" (optional)
- 77 5.3.7 Menu 1 / 2 "shadow stop" (optional)
- 77 5.3.7.1 Menu and menu settings
- 78 5.3.7.2 Functions in shadow stop menu
- 79 5.3.7.3 Functions in shadow stop menu
- 80 5.3.8 Menu "time / date
- 80 5.3.9 Menu "set kilowatt hours
- 80 5.3.10 Menu "set operating hours
- 80 5.3.11 Menu "adjust contrast
- 81 5.3.12 Menu "language
- 81 5.3.13 Menu "pitch data
- 81 5.3.14 Menu "version numbers
- 81 5.3.15 Menu "hardware options
- 81 5.3.16 Menu "program info
- 82 5.4 Control cabinet operator panel
- 86 6 The nacelle (the machine house)
- 86 6.1 Arrangement of components in and on the E-40 nacelle
- 87 6.2 Description of important components in the rotor head
- 87 6.2.1 Slip ring casing
- 87 6.2.2 Pitch control unit
- 88 6.2.2.1 Pitch control cabinet
- 88 6.2.2.2 Battery cabinet
- 88 6.2.2.3 Relay cabinet
- 88 6.2.2.4 Pitch control motor
- 89 6.2.2.5 Angle encoder
- 89 6.3 Operator panel of the E-40 nacelle sub-distribution
- 90 6.3.1 Description of the nacelle sub-distribution control elements
- 94 7 Remote Monitoring
- 95 7.1 System components
- 95 7.1.1 Optional equipment
- 96 7.2 Additional monitoring systems
- 96 7.3 Scope of monitoring
- 96 7.3.1 Wind energy converter
- 99 7.3.2 Wind farm
- 100 7.3.3 Substation (optional)
- 100 7.3.4 Meteorological stations (optional)
- 101 7.4 System messages
- 101 7.4.1 Status messages
- 101 7.4.2 Malfunctions (faults)
- 102 7.4.3 Fault messages
- 103 7.5 Transfer
- 103 7.5.1 Fault message to central monitoring system (office computer)
- 103 7.5.2 Fault message to fax
- 103 7.5.3 Fault message to SMS or pager (city call)
- 103 7.6 Control
- 103 7.7 Other functions
- 103 7.7.1 Transfer protocol
- 104 7.7.2 Requesting of missing data
- 105 8 Optional Equipment
- 105 8.1 Obstruction lighting / Hazard beacon
- 105 8.1.1 Obstruction lighting with standby power supply and monitoring
- 105 8.1.2 Obstruction lighting without standby power supply, but including monitoring
- 106 8.1.3 Obstruction lighting without standby power supply and without monitoring
- 106 8.1.4 Flashing hazard beacon with standby power supply and monitoring
- 106 8.2 Rotor blade heating
- 106 8.2.1 Description of rotor blade heating
- 107 8.2.2 Operation
- 107 8.2.3 Advantages of the use of a rotor blade heating
- 109 8.3 Shadow stop
- 110 9 Starting and Stopping of the E-40 (brief instruction)
- 110 9.1 Startup of the E
- 110 9.2 Stopping the E
- 111 10 What to do if the E-40 refuses to function?
- 111 10.1 Identifying the fault with the help of the display
- 111 10.2 Tips for a restart
- 112 10.2.1 Turbine aligns itself to the wind, but fails to start
- 112 10.2.2 Turbine does not align itself to the wind properly
- 112 10.2.3 Turbine does not start although there is no apparent fault
- 113 11 Annex
- 113 11.1 Technical data of the E
- 113 11.1.1 General
- 114 11.1.2 Tower specifications
- 115 11.1.3 Sound power level of the E-40 / 500 kW
- 117 11.2 Glossary of Technical Terms
- 120 11.3 Status Messages (Revision No. 28)