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Installation Manual
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The Twin Disc EC300 Marine Control System provides remote operation of engine throttle and transmission engagement. The system is designed for use with current Electronic Throttle and/or Electric Shift propulsion systems used within the pleasure and work-boat markets. The EC300 Control has many special features which provide flexibility and adaptability for use with the vast majority of engine/transmission combinations including options such as Engine Sync, Trolling, Shaft Brake, Mechanical Actuator Output, Transmission Oil Pressure and Oil Temperature Monitoring, and Helm Display.
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Introduction
Twin Disc, Incorporated
Introduction
Preface
4.
5.
6.
The Twin Disc Incorporated product line of electronic Marine Control Systems provides remote operation of engine throttle and transmission engagement.
The model EC300 Marine Control System is designed for use with current
Electronic Throttle and/or Electric Shift propulsion systems used within the pleasure and work-boat markets. The EC300 Control has many special features which provide flexibility and adaptability for use with the vast majority of engine/ transmission combinations including options such as Engine Sync, Trolling,
Shaft Brake, Mechanical Actuator Output, Transmission Oil Pressure and Oil
Temperature Monitoring, and Helm Display.
The following installation instructions provide the necessary information on
Component Installation, Electrical Installation, and Configuration. Review the entire manual for the options specific to your application, and become familiar with all Customer Supplied materials and tools that may be required. In addition, while the manual is outlined for the general sequence of installation from setup through troubleshooting, a good understanding of all aspects of the installation will help make for a smoother installation process.
The installation procedure is as follows:
1.
Read and understand this manual. Contact the supplier of the system, your local Twin Disc Distributor, or the Twin Disc Incorporated website for help: http://www.twindisc.com
2.
Locate desired positions for Control Heads, Controls and general routing of interconnecting harnessing.
3.
Identify locations for vessel interconnections such as Ignition, Power
Wiring, Electronic Throttle, Electric Shift, Speed Sensing etc. The engine manual, transmission manual, and vessel wiring diagrams may be needed for reference.
Purchase/fabricate any necessary “Customer Supplied” items or tools.
Install system components.
Install harnessing and wiring.
13
EC300 Marine Control System Installation Manual #1024168
Introduction
Twin Disc, Incorporated
7.
8.
Inspect and compare the installation against this manual and applicable system drawings. Correct any discrepancies.
Record all component part numbers and serial numbers. Document all customer supplied and connected wiring. Include wire colors and location in document.
9.
Test the system. Complete any necessary troubleshooting and adjustments. (See configuration Manual)
10.
Sea trial the vessel.
14 EC300 Marine Control System Installation Manual #102
4168
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Key Features
- Remote throttle control
- Transmission engagement control
- Engine Sync
- Trolling
- Shaft Brake
- Mechanical Actuator Output
- Transmission Oil Pressure and Oil Temperature Monitoring
- Helm Display
Related manuals
Frequently Answers and Questions
What types of vessels is the EC300 Marine Control System suitable for?
What types of engine/transmission combinations is the EC300 Marine Control System compatible with?
What are some of the special features of the EC300 Marine Control System?
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Table of contents
- 13 Introduction
- 13 Preface
- 15 General Information
- 16 Replacement Parts
- 17 Safety
- 17 Source of Service Information
- 18 Required Tools
- 19 Basic System Components
- 23 Additional Materials
- 25 Component Installation
- 25 General Component Installation Guidelines
- 27 EC300 Control Installation
- 28 Control Head Installation
- 29 Single/Dual Lever Control Head Assembly
- 35 Control Head Lever Drag Adjustment
- 36 Twin Disc Display Installation
- 38 Speed Sensor Installation
- 40 Installation - Magnetic Pick-Up Engine Speed Sensor
- 42 Installation - Hall Effect Pick-Up Output Speed Sensor
- 43 Installation - Tachometer Signal Generator
- 44 Station Doubler Installation
- 46 Servo Actuator Installation
- 47 Servo Actuator Mounting
- 48 Push-Pull Cable Installation Guidelines
- 49 Push-Pull Cable Installation Kits for Conductive Vessels
- 50 Push-Pull Cable Installation Kits for Nonconductive Vessels
- 52 Push-Pull Cable Mounting Bracket and Cable Installation
- 55 Throttle
- 57 Push-Pull Cable Final Adjustment
- 59 Electrical Installation
- 59 General Electrical Harness Information
- 60 General Electrical Installation Guidelines
- 66 Control Head Harness (J1, J2, or J3) Installation
- 67 Multi-Station Single Lever Control Head Wiring Installation
- 69 Multi-Station Dual Lever Control Head Wiring Installation
- 71 tions
- 73 Station Doublers
- 78 Service Connector (J4)
- 78 Transmission Harness (J5, J6, J7 J8, and J12) Installation
- 79 Control to Bracket Wiring Installation
- 81 Bracket to Transmission Wiring Installation
- 82 Neutral Start Interlock Wiring Installation
- 85 Engine Throttle Wiring Installation
- 88 Prewired Connection Inspection
- 89 Engine Control Harness (J5) Installation
- 91 Neutral Start Interlock Wiring Installtion
- 95 Electronic Control Module Throttle Wiring
- 99 Engine Speed Sensor Harness Installation
- 101 Engine Room Analog Harness (J6) Installation
- 103 Transmission Oil Temperature Sensor Wiring Installation
- 104 PWM Driver Harness (J7) Installation
- 108 Shaft Brake Wiring Installation
- 109 Stabilizer Disable Wiring Installation
- 110 Troll Enable Wiring Installation
- 111 Bridge Signals Harness (J8) Installation
- 112 Ignition Switch Wiring
- 114 Manual Override Switch Wiring
- 116 Tachometer Output Wiring Installation
- 118 Twin Disc Display Harness (J9) Installation
- 120 Twin Disc Display Harness Wiring
- 122 Communication Harness (J10) Installation
- 123 Dual Engine Communication Harness Installation
- 125 Multiple Engine Communication Harness Installation
- 127 Servo Actuator Harness (J11) Installation
- 129 Servo Actuator Harness Wiring
- 133 Engine Room Switch Harness (J12) Installation
- 135 lation
- 136 Transmission Oil Pressure Switch Wiring Installation
- 138 EC300 Control Power Wiring
- 147 EC300 Control Bonding Installation
- 151 Engineering Drawings
- 151 List of Engineering Drawings
- 153 Morse 33 Series Cable Mounting Dimensions
- 154 Servo Actuator Mounting Dimensions
- 155 Twin Disc Display Mounting Dimensions (1018791)
- 156 Control Head Mounting Template
- 157 Side Mount Lever Mounting Template
- 158 Side Mount Selector Assembly Mounting Template
- 159 EC300 Control Mounting Dimensions
- 160 EC300 Control Pin Assignments
- 161 System 1 - Single Engine, 1 Station
- 162 System 2 - Twin Engine, 2 Stations Sheet 1 - Port Control
- 164 Sheet 1 - Port Control
- 165 Sheet 2 - Starboard Control
- 168 Wiring Diagram Sheet 1 - Port Control
- 169 Wiring Diagram Sheet 2 - Starboard Control