advertisement
2 MODEL AND SERIAL NUMBER
NOTE: Right hand (RH) and Left-hand (LH) designations are determined from the Operator’s position, facing forward.
Record the Model Number, Serial Number and Model Year of the Header, and Slow Speed Transport/Stabilizer
Wheel Option (if installed), on the lines below:
HEADER MODEL___________SERIAL NUMBER________________YEAR______
Serial Number Plate is located on the left hand endsheet, near the knife drive motor.
SLOW SPEED TRANSPORT/STABILIZER WHEEL OPTION
SERIAL NUMBER__________________YEAR______
Serial Number Plate is located on the left hand wheel pivot tube.
Form 169441
2
Revision B
TABLE OF CONTENTS
1
INTRODUCTION ............................................................................................................................................ 1
2
MODEL AND SERIAL NUMBER ................................................................................................................... 2
3
SAFETY ......................................................................................................................................................... 6
3.1
SAFETY ALERT SYMBOL .................................................................................................................... 6
3.2
SIGNAL WORDS .................................................................................................................................. 6
3.3
SAFETY SIGNS .................................................................................................................................... 6
3.3.1
3.3.2
Safety Sign Installation ................................................................................................................. 6
Safety Sign Locations ................................................................................................................... 7
3.4
GENERAL SAFETY ............................................................................................................................ 16
4
DEFINITIONS ............................................................................................................................................... 18
5
COMPONENT IDENTIFICATION ................................................................................................................ 19
6
SPECIFICATIONS ....................................................................................................................................... 20
7
OPERATION ................................................................................................................................................ 22
7.1
OWNER/OPERATOR RESPONSIBILITIES ....................................................................................... 22
7.2
OPERATIONAL SAFETY .................................................................................................................... 22
7.3
HEADER ATTACHMENT/DETACHMENT ......................................................................................... 23
7.3.1
7.3.2
Attachment .................................................................................................................................. 23
Detachment ................................................................................................................................. 24
7.4
BREAK-IN PERIOD ............................................................................................................................ 26
7.5
PRE-SEASON CHECK ....................................................................................................................... 26
7.6
DAILY START-UP CHECK ................................................................................................................. 27
7.7
SHUTDOWN PROCEDURE ............................................................................................................... 27
7.8
HEADER CONTROLS ........................................................................................................................ 28
7.9
HEADER LIFT CYLINDER LOCK-OUTS ........................................................................................... 28
7.10
REEL PROPS ..................................................................................................................................... 29
7.11
HEADER SET-UP ............................................................................................................................... 30
7.12
HEADER OPERATING VARIABLES .................................................................................................. 34
7.12.1
Cutting Height ............................................................................................................................. 34
7.12.2
Header Float ............................................................................................................................... 36
7.12.3
Header Angle .............................................................................................................................. 37
7.12.4
Reel Speed ................................................................................................................................. 38
7.12.5
Ground Speed ............................................................................................................................. 39
7.12.6
Draper Speed .............................................................................................................................. 40
7.12.7
Knife Speed ................................................................................................................................. 40
7.12.8
Reel Height ................................................................................................................................. 43
7.12.9
Reel Fore-Aft Position ................................................................................................................. 43
7.12.10
Reel Tine Pitch ............................................................................................................................ 48
7.12.11
Crop Dividers and Rods .............................................................................................................. 50
7.13
DELIVERY OPENING/DECK SHIFT .................................................................................................. 53
7.13.1
Delivery Opening - D60 ............................................................................................................... 53
7.13.2
Delivery Opening - D50 ............................................................................................................... 54
7.14
DOUBLE WINDROWING .................................................................................................................... 55
7.14.1
Hydraulic Deck Shift .................................................................................................................... 55
7.14.2
Manual Deck Shift ....................................................................................................................... 55
7.15
WINDROW TYPES ............................................................................................................................. 57
7.16
HAYING TIPS ...................................................................................................................................... 58
7.16.1
Curing .......................................................................................................................................... 58
7.16.2
Topsoil Moisture .......................................................................................................................... 58
7.16.3
Weather And Topography ........................................................................................................... 58
7.16.4
Windrow Configuration ................................................................................................................ 58
7.16.5
Driving on Windrow ..................................................................................................................... 58
7.16.6
Raking And Tedding.................................................................................................................... 58
7.16.7
Chemical Drying Agents ............................................................................................................. 59
7.17
DRAPER DEFLECTORS .................................................................................................................... 60
7.17.1
Deflector Replacement ............................................................................................................... 60
Form 169441
3
Revision B
TABLE OF CONTENTS
7.17.2
Deflector Rework ......................................................................................................................... 60
7.18
HEADER LEVELLING ......................................................................................................................... 61
7.19
UNPLUGGING CUTTERBAR ............................................................................................................. 61
7.20
UPPER CROSS AUGER ..................................................................................................................... 62
7.21
TRANSPORTING HEADER ................................................................................................................ 63
7.21.1
On The Windrower ...................................................................................................................... 63
7.21.2
Towing ......................................................................................................................................... 63
7.21.3
Converting from Transport to Field Position ................................................................................ 64
7.21.4
Converting from Field to Transport Position ................................................................................ 69
7.22
STORAGE ........................................................................................................................................... 71
8
MAINTENANCE AND SERVICING .............................................................................................................. 72
8.1
PREPARATION FOR SERVICING ..................................................................................................... 72
8.2
RECOMMENDED SAFETY PROCEDURES ...................................................................................... 72
8.3
MAINTENANCE SPECIFICATIONS ................................................................................................... 73
8.3.1
Recommended Torques .............................................................................................................. 73
8.3.2
8.3.3
8.3.4
8.3.5
Roller Chain Installation............................................................................................................... 75
Sealed Bearing Installation .......................................................................................................... 75
Recommended Fluids and Lubricants ......................................................................................... 76
Conversion Chart ......................................................................................................................... 76
8.4
ENDSHIELDS ...................................................................................................................................... 77
8.4.1
Hinged ......................................................................................................................................... 77
8.4.2
Non-Hinged ................................................................................................................................. 79
8.5
LUBRICATION ..................................................................................................................................... 80
8.5.1
8.5.2
8.5.3
8.5.4
Greasing Procedure .................................................................................................................... 80
Lubrication Points ........................................................................................................................ 80
Oiling Requirements .................................................................................................................... 86
Hoses and Lines .......................................................................................................................... 87
8.5.5
Hydraulic Schematics .................................................................................................................. 88
8.6
ELECTRICAL ....................................................................................................................................... 92
8.7
SICKLE AND SICKLE DRIVE ............................................................................................................. 93
8.7.1
Sickle Sections ............................................................................................................................ 93
8.7.2
8.7.3
8.7.4
8.7.5
Sickle Removal ............................................................................................................................ 94
Sickle Head Bearing Replacement .............................................................................................. 94
Sickle Installation ......................................................................................................................... 95
Spare Sickle (Single Knife Headers) ........................................................................................... 95
8.7.6
8.7.7
8.7.8
8.7.9
Sickle Guards .............................................................................................................................. 96
Sickle Hold-Downs ...................................................................................................................... 99
Sickle Drive Belts - Non-Timed Drive ........................................................................................ 100
Sickle Drive Belts - Timed Drive ................................................................................................ 101
8.7.10
Wobble Box ............................................................................................................................... 106
8.8
DRAPERS ......................................................................................................................................... 109
8.8.1
8.8.2
Draper Tension Adjustment ....................................................................................................... 109
Replacing Split Draper ............................................................................................................... 110
8.8.3
8.8.4
8.8.5
8.8.6
Replacing Endless Draper ......................................................................................................... 111
Draper Alignment ....................................................................................................................... 113
Draper Roller Maintenance ....................................................................................................... 114
Deck Height ............................................................................................................................... 117
8.9
REEL AND REEL DRIVE .................................................................................................................. 118
8.9.1
Reel Clearance to Cutterbar ...................................................................................................... 118
8.9.2
8.9.3
Reel Frown Adjustment ............................................................................................................. 119
Reel Centering ........................................................................................................................... 120
8.9.4
8.9.5
8.9.6
8.9.7
Reel Drive Chain - D60.............................................................................................................. 121
Reel Drive Chain - D50.............................................................................................................. 125
Reel Drive Sprocket - D60 ......................................................................................................... 126
Reel Drive Sprocket - D50 ......................................................................................................... 127
8.9.8
8.9.9
Reel Drive U-Joint - D60............................................................................................................ 128
Reel Drive Motor - D60 .............................................................................................................. 129
8.9.10
Reel Drive Motor - D50 .............................................................................................................. 130
Form 169441
4
Revision B
TABLE OF CONTENTS
8.9.11
Reel Speed Sensor ................................................................................................................... 131
8.9.12
Reel Tines ................................................................................................................................. 132
8.9.13
Tine Tube Bushings .................................................................................................................. 134
8.10
TRANSPORT SYSTEM .................................................................................................................... 138
8.10.1
Wheel Bolt Torque .................................................................................................................... 138
8.10.2
Axle Bolts .................................................................................................................................. 138
8.10.3
Tire Inflation .............................................................................................................................. 138
8.11
MAINTENANCE SCHEDULE ........................................................................................................... 139
8.11.1
Break-In Inspections ................................................................................................................. 139
8.11.2
Interval Maintenance ................................................................................................................. 140
8.11.3
Maintenance Record ................................................................................................................. 141
9
TROUBLESHOOTING ............................................................................................................................... 142
9.1
CROP LOSS AT CUTTERBAR ......................................................................................................... 142
9.2
CUTTING ACTION AND SICKLE COMPONENTS .......................................................................... 143
9.3
REEL DELIVERY .............................................................................................................................. 145
9.4
HEADER AND DRAPERS ................................................................................................................ 147
9.5
CUTTING EDIBLE BEANS ............................................................................................................... 148
9.6
WINDROW FORMATION ................................................................................................................. 151
10
OPTIONS AND ATTACHMENTS .............................................................................................................. 152
10.1
CUTTERBAR POLY .......................................................................................................................... 152
10.2
ADJUSTABLE SKID SHOES WITH POLY COVER ......................................................................... 152
10.3
STUB GUARD CONVERSION KIT ................................................................................................... 152
10.4
STABILIZER WHEELS ..................................................................................................................... 152
10.5
STABILIZER/TRANSPORT WHEELS .............................................................................................. 152
10.6
LODGED CROP REEL FINGER KIT ................................................................................................ 153
10.7
VERTICAL KNIFE MOUNTS ............................................................................................................ 153
10.8
UPPER CROSS AUGER KIT ............................................................................................................ 153
10.9
REEL ENDSHIELD KIT ..................................................................................................................... 153
10.10
DOUBLE DRAPER DRIVE ............................................................................................................... 153
10.11
DRAPER EXTENSION KIT ............................................................................................................... 154
10.12
RICE DIVIDER KIT ........................................................................................................................... 154
10.13
KNIFE HEAD SHIELD ....................................................................................................................... 154
10.14
SWATH FORMING RODS ................................................................................................................ 154
10.15
HYDRAULIC DECK SHIFT ............................................................................................................... 154
10.16
DOUBLE WINDROW ATTACHMENT .............................................................................................. 154
10.17
HAY CONDITIONER ......................................................................................................................... 155
10.18
ROCK RETARDER KIT .................................................................................................................... 155
10.19
HYDRAULIC REEL FORE-AFT POSITIONER ................................................................................. 155
11
UNLOADING AND ASSEMBLY ................................................................................................................ 156
INDEX ................................................................................................................................................................ .157
Form 169441
5
Revision B
advertisement
Key Features
- Cuts and lays crop into uniform fluffy windrows
- Allows starting the harvest earlier
- Protects the crop from wind damage
- Gives you more flexibility in scheduling combine time
- Designed for self-propelled windrowers
- Optional hay conditioner available