CUTTING EDIBLE BEANS. MacDon D50 & D60
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MacDon D50 & D60 Harvest Headers are designed to serve a dual function in your grain, hay, and specialty crop harvesting operation. Teamed with your self-propelled windrower power unit and optional hay conditioner, the D50 and D60 Harvest Headers will cut and lay crop into uniform fluffy windrows. Windrowing allows starting the harvest earlier, protects the crop from wind damage, and gives you more flexibility in scheduling combine time.
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SECTION 9. TROUBLESHOOTING
Material Accumulating On
End Deflectors And
Releasing In Bunches.
End deflectors too wide.
9.5 CUTTING EDIBLE BEANS
For headers with manual deck shift only, trim deflector or replace with narrow deflector (172381).
7.17
Plants Being Stripped, and
Complete Or Partial Plants
Left Behind.
Header being carried off ground.
Float set too light - rides on high spots and does not get back down soon enough.
Lower header to ground and run on skid shoes and/or cutterbar.
Set float for:
100 - 150 lbf - dry ground
50 - 100 lbf - wet ground.
Reel being operated too high. Fully retract reel cylinders.
Reel too high with cylinders fully retracted.
Adjust reel height.
Finger pitch not aggressive enough.
Adjust finger pitch.
Reel too far back on reel support arms.
Header angle too shallow.
Reel too slow.
Ground speed too fast.
Move reel forward until the fingertips skim the soil surface with header on ground and center-link properly adjusted.
Lengthen center-link.
If cutting on ground, header angle can be increased by fully retracting lift cylinders.
Adjust reel speed to be marginally faster than ground speed.
Lower ground speed.
Header skid shoes adjusted too low.
Raise skid shoes to maximum “up” position.
Dirt packs on bottom of cutterbar and raises cutterbar off the ground.
Dirt packing on bottom of cutterbar with poly wear strips on cutterbar and raises cutterbar off the ground.
Install plastic wear strips on bottom of cutterbar and skid shoes.
Ground too wet. Allow soil to dry.
Manually clean the bottom of cutterbar when accumulation gets unacceptable.
7.12.1.2
7.12.2
7.12.8
8.9.1
7.12.10
7.12.9
7.12.3
7.12.4
7.12.5
7.12.1.2
*
---
* See your MacDon dealer.
** Refer to Windrower Operator’s Manual.
*** Refer to Windrower Technical Service Manual.
Form 169441
148
Revision B
SECTION 9. TROUBLESHOOTING
Plants Being Stripped, and
Complete Or Partial Plants
Left Behind (Continued).
Plastic wear strip for cutterbar has been installed over top of steel wear plates.
Header not level.
Worn/damaged knife sections.
Remove steel cutterbar wear plates when installing the plastic wear strips for cutterbar.
Level header.
Replace sections or complete knife.
---
7.18
8.7.1,
8.7.2 &
8.7.4
Parts of vines get caught in pointed guard tip. (Occurs more in row-cropped beans that are hilled from cultivating.)
Install stub guard kit. 10.3
Divider rod running down crop and shattering pods.
Remove divider rod.
Excessive Losses At
Dividers.
Vines and plants build up on endsheet.
Install divider rod.
Plant Vines Pinched
Between Top Of Draper And
Cutterbar.
Crop Accumulating At
Guards And Not Moving
Rearward Onto Drapers.
Reel Shattering Pods.
Cutterbar has filled up with trash with draper to cutterbar gap properly adjusted.
Shifting of decks with header raised does not clean out cutterbar debris.
Raise header fully at each end of field or as required and shift decks back and forth to help clean out cutterbar.
Manually remove debris from cutterbar cavity to prevent damage to drapers.
Reel finger pitch not aggressive enough.
Increase finger aggressiveness (cam position).
Reel too high relative to knife.
Re-adjust reel minimum height with cylinders fully retracted.
Reel too far forward of cutterbar
C-section.
Re-position reel.
Reel turning too fast.
Bean pods are too dry.
Reduce reel speed.
Cut at night with heavy dew once pods have softened.
Reel finger pitch not aggressive enough.
Increase finger aggressiveness (cam position).
Reel too far forward of cutterbar
C-section.
Re-position reel.
7.12.11
---
7.12.10
8.9.1.2
7.12.9
7.12.4
---
7.12.10
7.12.9
* See your MacDon dealer.
** Refer to Windrower Operator’s Manual.
*** Refer to Windrower Technical Service Manual.
Form 169441
149
Revision B
SECTION 9. TROUBLESHOOTING
Cutterbar Guards Breaking.
Cutterbar Pushing Too
Much Trash And Dirt.
Cutterbar Pushing Too
Much Dirt In Certain
Locations For Length Of
Field.
Cutterbar Fills Up With Dirt.
Reel Carries Over Odd
Plants In Same Location.
Float insufficient.
Excessive amount of rocks in field.
Header too heavy.
Increase float.
Consider installing optional stub guards.
Tip: Experiment with a few guards on a section of cutterbar to compare the performance of the two different styles of guards.
Re-adjust float to make header lighter.
Header angle too steep.
Decrease header angle with lift cylinders.
Shorten the center-link.
Regular guards push dirt and plug up with trash or plug up with trash and then push dirt.
Install stub guard kit.
Improper support for header.
Tire tracks or row crop ridges caused by seeding or spraying operations.
Rolling land along length of field due to cultivating.
Excessive gap between top of front of draper and cutterbar.
Install center skid shoes on header.
Cut at angle to ridges or crop rows to allow knife and guards to clean out better.
Cut at 90° to undulations, provided knife floats across without digging in.
Adjust front deck supports to obtain proper clearance between cutterbar and draper.
Raise header fully at each end of field or as required and shift decks back and forth to help clean out cutterbar.
Reel fingers (steel) bent and hook plants out of the crop flow on drapers.
Straighten fingers (steel).
Dirt accumulation on end of fingers do not let plants slide off fingers over drapers.
Raise reel.
Adjust reel fore and aft location to move fingers out of the ground.
7.12.2
* & 8.7.6
& 10.3
7.12.2
7.12.3
7.12.3
10.3
7.12.1.2
---
---
8.8.6
---
---
7.12.8
7.12.9
* See your MacDon dealer.
** Refer to Windrower Operator’s Manual.
*** Refer to Windrower Technical Service Manual.
Form 169441
150
Revision B
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Key Features
- Cuts and lays crop into uniform fluffy windrows
- Allows starting the harvest earlier
- Protects the crop from wind damage
- Gives you more flexibility in scheduling combine time
- Designed for self-propelled windrowers
- Optional hay conditioner available
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Frequently Answers and Questions
What is the purpose of MacDon D50 & D60 Harvest Headers?
What types of crops can be harvested with MacDon D50 & D60 Harvest Headers?
Do MacDon D50 & D60 Harvest Headers work with all self-propelled windrowers?
Can I use a hay conditioner with MacDon D50 & D60 Harvest Headers?
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Table of contents
- 3 INTRODUCTION
- 4 MODEL AND SERIAL NUMBER
- 8 SAFETY
- 8 SAFETY ALERT SYMBOL
- 8 SIGNAL WORDS
- 8 SAFETY SIGNS
- 8 Safety Sign Installation
- 9 Safety Sign Locations
- 18 GENERAL SAFETY
- 20 DEFINITIONS
- 21 COMPONENT IDENTIFICATION
- 22 SPECIFICATIONS
- 24 OPERATION
- 24 OWNER/OPERATOR RESPONSIBILITIES
- 24 OPERATIONAL SAFETY
- 25 HEADER ATTACHMENT/DETACHMENT
- 25 Attachment
- 26 Detachment
- 28 BREAK-IN PERIOD
- 28 PRE-SEASON CHECK
- 29 DAILY START-UP CHECK
- 29 SHUTDOWN PROCEDURE
- 30 HEADER CONTROLS
- 30 HEADER LIFT CYLINDER LOCK-OUTS
- 31 REEL PROPS
- 32 HEADER SET-UP
- 36 HEADER OPERATING VARIABLES
- 36 Cutting Height
- 38 Header Float
- 39 Header Angle
- 40 Reel Speed
- 41 Ground Speed
- 42 Draper Speed
- 42 Knife Speed
- 45 Reel Height
- 45 Reel Fore-Aft Position
- 50 Reel Tine Pitch
- 52 Crop Dividers and Rods
- 55 DELIVERY OPENING/DECK SHIFT
- 55 Delivery Opening - D
- 57 DOUBLE WINDROWING
- 57 Hydraulic Deck Shift
- 57 Manual Deck Shift
- 59 WINDROW TYPES
- 60 HAYING TIPS
- 60 Curing
- 60 Topsoil Moisture
- 60 Weather And Topography
- 60 Windrow Configuration
- 60 Driving on Windrow
- 60 Raking And Tedding
- 61 Chemical Drying Agents
- 62 DRAPER DEFLECTORS
- 62 Deflector Replacement
- 62 Deflector Rework
- 63 HEADER LEVELLING
- 63 UNPLUGGING CUTTERBAR
- 64 UPPER CROSS AUGER
- 65 TRANSPORTING HEADER
- 65 On The Windrower
- 65 Towing
- 66 Converting from Transport to Field Position
- 71 Converting from Field to Transport Position
- 73 STORAGE
- 74 MAINTENANCE AND SERVICING
- 74 PREPARATION FOR SERVICING
- 74 RECOMMENDED SAFETY PROCEDURES
- 75 MAINTENANCE SPECIFICATIONS
- 75 Recommended Torques
- 77 Roller Chain Installation
- 77 Sealed Bearing Installation
- 78 Recommended Fluids and Lubricants
- 78 Conversion Chart
- 79 ENDSHIELDS
- 79 Hinged
- 81 Non-Hinged
- 82 LUBRICATION
- 82 Greasing Procedure
- 82 Lubrication Points
- 88 Oiling Requirements
- 89 Hoses and Lines
- 90 Hydraulic Schematics
- 94 ELECTRICAL
- 95 SICKLE AND SICKLE DRIVE
- 95 Sickle Sections
- 96 Sickle Removal
- 96 Sickle Head Bearing Replacement
- 97 Sickle Installation
- 97 Spare Sickle (Single Knife Headers)
- 98 Sickle Guards
- 101 Sickle Hold-Downs
- 102 Sickle Drive Belts - Non-Timed Drive
- 103 Sickle Drive Belts - Timed Drive
- 108 Wobble Box
- 111 DRAPERS
- 111 Draper Tension Adjustment
- 112 Replacing Split Draper
- 113 Replacing Endless Draper
- 115 Draper Alignment
- 116 Draper Roller Maintenance
- 119 Deck Height
- 120 REEL AND REEL DRIVE
- 120 Reel Clearance to Cutterbar
- 121 Reel Frown Adjustment
- 122 Reel Centering
- 123 Reel Drive Chain - D
- 128 Reel Drive Sprocket - D
- 130 Reel Drive U-Joint - D
- 131 Reel Drive Motor - D
- 133 Reel Speed Sensor
- 134 Reel Tines
- 136 Tine Tube Bushings
- 140 TRANSPORT SYSTEM
- 140 Wheel Bolt Torque
- 140 Axle Bolts
- 140 Tire Inflation
- 141 MAINTENANCE SCHEDULE
- 141 Break-In Inspections
- 142 Interval Maintenance
- 143 Maintenance Record
- 144 TROUBLESHOOTING
- 144 CROP LOSS AT CUTTERBAR
- 145 CUTTING ACTION AND SICKLE COMPONENTS
- 147 REEL DELIVERY
- 149 HEADER AND DRAPERS
- 150 CUTTING EDIBLE BEANS
- 153 WINDROW FORMATION
- 154 OPTIONS AND ATTACHMENTS
- 154 CUTTERBAR POLY
- 154 ADJUSTABLE SKID SHOES WITH POLY COVER
- 154 STUB GUARD CONVERSION KIT
- 154 STABILIZER WHEELS
- 154 STABILIZER/TRANSPORT WHEELS
- 155 LODGED CROP REEL FINGER KIT
- 155 VERTICAL KNIFE MOUNTS
- 155 UPPER CROSS AUGER KIT
- 155 REEL ENDSHIELD KIT
- 155 DOUBLE DRAPER DRIVE
- 156 DRAPER EXTENSION KIT
- 156 RICE DIVIDER KIT
- 156 KNIFE HEAD SHIELD
- 156 SWATH FORMING RODS
- 156 HYDRAULIC DECK SHIFT
- 156 DOUBLE WINDROW ATTACHMENT
- 157 HAY CONDITIONER
- 157 ROCK RETARDER KIT
- 157 HYDRAULIC REEL FORE-AFT POSITIONER
- 158 UNLOADING AND ASSEMBLY