CUTTING ACTION AND SICKLE COMPONENTS. MacDon D50 & D60
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MacDon D50 & D60 Harvest Headers are designed to serve a dual function in your grain, hay, and specialty crop harvesting operation. Teamed with your self-propelled windrower power unit and optional hay conditioner, the D50 and D60 Harvest Headers will cut and lay crop into uniform fluffy windrows. Windrowing allows starting the harvest earlier, protects the crop from wind damage, and gives you more flexibility in scheduling combine time.
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SECTION 9. TROUBLESHOOTING
Reel not "frowning" or not centered in header.
Sickle hold-downs not adjusted properly.
Adjust reel "frown" or reel horizontal position.
Adjust hold-downs so sickle works freely, but still keep sections from lifting off guards.
Crop Not Being Cut At Ends.
Sickle sections or guards are worn or broken.
Header is not level.
Replace all worn and broken cutting parts.
Reel fingers not lifting crop properly ahead of sickle.
Level header.
Adjust reel position / finger pitch.
Divider runs down thick crop at ends, preventing proper feeding due to material bridging the cutter guards.
Replace 3 or 4 end guards with stub guards.
Crop Getting Stuffed In Gap
Between Cutout in Endsheet and Knife Head.
Crop heads leaning away from knife head hole in endsheet.
Add knife head shield (s), except in damp/sticky soils.
8.9.2 &
8.9.3
8.7.7
8.7
** & 7.18
7.12.9 &
7.12.10
* & 8.7.6
& 10.3
10.13
9.2 CUTTING ACTION AND SICKLE COMPONENTS
Ragged Or Uneven Cutting
Of Crop.
Sickle hold-downs not adjusted properly.
Sickle sections or guards are worn or broken.
Sickle is not operating at recommended speed.
Ground speed too fast for reel speed.
Reel fingers not lifting crop properly ahead of sickle.
Cutterbar too high.
Header angle too flat.
Bent sickle, causing binding of cutting parts.
Cutting edge of guards not close enough or parallel to sickle sections.
Adjust hold-downs.
Replace all worn and broken cutting parts.
Check engine speed of windrower.
Reduce ground speed or increase reel speed.
Adjust reel position / finger pitch.
Lower cutting height.
Steepen header angle.
Straighten a bent sickle.
Align guards.
Align guards.
Tangled/tough to cut crop. Install stub guards.
Reel too far back. Move reel forward.
8.7.7
8.7
**
7.12.5
7.12.4
7.12.9 &
7.12.10
7.12.1
7.12.3
8.7.6
8.7.6
* & 8.7.6 &
10.3
7.12.9
* See your MacDon dealer.
** Refer to Windrower Operator’s Manual.
*** Refer to Windrower Technical Service Manual.
Form 169441
143
Revision B
SECTION 9. TROUBLESHOOTING
Ragged Or Uneven Cutting
Of Crop (Continued).
Loose sickle drive belt. Adjust drive belt tension.
Reel too high or too far forward.
Lower reel or move reel rearward.
Ground speed too slow. Increase ground speed.
Loose sickle drive belt. Adjust drive belt tension.
Sickle Plugging.
Excessive Header Vibration.
Improper sickle hold-down adjustment.
Adjust hold-down.
Dull or broken sickle sections. Replace sickle section.
Bent or broken guards. Align or replace guards.
Reel fingers not lifting crop properly ahead of sickle.
Steel pick-up fingers contacting sickle.
Adjust reel position / finger pitch.
Increase reel clearance to cutterbar, or adjust "frown".
Float too heavy.
Adjust springs for lighter float.
Raise cutterbar by lowering skid shoes.
Mud or dirt build-up on cutterbar.
Install cut-out sections.
Flatten header angle.
Sickle is not operating at recommended speed.
Sickle hold-downs not adjusted properly.
Check engine speed of windrower.
Adjust hold-downs.
Sickles on double knife drive not timed.
Sickle not operating at recommended speed.
Adjust sickle timing.
Check engine speed of windrower.
Excessive sickle wear. Replace sickle.
Sickle Back Breakage.
Loose or worn sickle head pin or drive arm.
Bent cutterbar.
Bent or broken guard.
Worn sickle head pin.
Dull sickle.
Tighten or replace parts.
Straighten cutterbar.
Straighten or replace.
Replace.
Replace.
8.7.8 &
8.7.9
7.12.8 &
7.12.9
7.12.5
8.7.8 &
8.7.9
8.7.7
8.7.1
8.7.6
7.12.9 &
7.12.10
8.9.1 &
8.9.2
7.12.2
7.12.1.2
*
7.12.3
**
8.7.7
8.7.9.3
**
8.7.2 &
8.7.4
8.7.3 &
8.7.10
*
8.7.6
8.7.3
8.7.2 &
8.7.4
* See your MacDon dealer.
** Refer to Windrower Operator’s Manual.
*** Refer to Windrower Technical Service Manual.
Form 169441
144
Revision B
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Key Features
- Cuts and lays crop into uniform fluffy windrows
- Allows starting the harvest earlier
- Protects the crop from wind damage
- Gives you more flexibility in scheduling combine time
- Designed for self-propelled windrowers
- Optional hay conditioner available
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Frequently Answers and Questions
What is the purpose of MacDon D50 & D60 Harvest Headers?
What types of crops can be harvested with MacDon D50 & D60 Harvest Headers?
Do MacDon D50 & D60 Harvest Headers work with all self-propelled windrowers?
Can I use a hay conditioner with MacDon D50 & D60 Harvest Headers?
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Table of contents
- 3 INTRODUCTION
- 4 MODEL AND SERIAL NUMBER
- 8 SAFETY
- 8 SAFETY ALERT SYMBOL
- 8 SIGNAL WORDS
- 8 SAFETY SIGNS
- 8 Safety Sign Installation
- 9 Safety Sign Locations
- 18 GENERAL SAFETY
- 20 DEFINITIONS
- 21 COMPONENT IDENTIFICATION
- 22 SPECIFICATIONS
- 24 OPERATION
- 24 OWNER/OPERATOR RESPONSIBILITIES
- 24 OPERATIONAL SAFETY
- 25 HEADER ATTACHMENT/DETACHMENT
- 25 Attachment
- 26 Detachment
- 28 BREAK-IN PERIOD
- 28 PRE-SEASON CHECK
- 29 DAILY START-UP CHECK
- 29 SHUTDOWN PROCEDURE
- 30 HEADER CONTROLS
- 30 HEADER LIFT CYLINDER LOCK-OUTS
- 31 REEL PROPS
- 32 HEADER SET-UP
- 36 HEADER OPERATING VARIABLES
- 36 Cutting Height
- 38 Header Float
- 39 Header Angle
- 40 Reel Speed
- 41 Ground Speed
- 42 Draper Speed
- 42 Knife Speed
- 45 Reel Height
- 45 Reel Fore-Aft Position
- 50 Reel Tine Pitch
- 52 Crop Dividers and Rods
- 55 DELIVERY OPENING/DECK SHIFT
- 55 Delivery Opening - D
- 57 DOUBLE WINDROWING
- 57 Hydraulic Deck Shift
- 57 Manual Deck Shift
- 59 WINDROW TYPES
- 60 HAYING TIPS
- 60 Curing
- 60 Topsoil Moisture
- 60 Weather And Topography
- 60 Windrow Configuration
- 60 Driving on Windrow
- 60 Raking And Tedding
- 61 Chemical Drying Agents
- 62 DRAPER DEFLECTORS
- 62 Deflector Replacement
- 62 Deflector Rework
- 63 HEADER LEVELLING
- 63 UNPLUGGING CUTTERBAR
- 64 UPPER CROSS AUGER
- 65 TRANSPORTING HEADER
- 65 On The Windrower
- 65 Towing
- 66 Converting from Transport to Field Position
- 71 Converting from Field to Transport Position
- 73 STORAGE
- 74 MAINTENANCE AND SERVICING
- 74 PREPARATION FOR SERVICING
- 74 RECOMMENDED SAFETY PROCEDURES
- 75 MAINTENANCE SPECIFICATIONS
- 75 Recommended Torques
- 77 Roller Chain Installation
- 77 Sealed Bearing Installation
- 78 Recommended Fluids and Lubricants
- 78 Conversion Chart
- 79 ENDSHIELDS
- 79 Hinged
- 81 Non-Hinged
- 82 LUBRICATION
- 82 Greasing Procedure
- 82 Lubrication Points
- 88 Oiling Requirements
- 89 Hoses and Lines
- 90 Hydraulic Schematics
- 94 ELECTRICAL
- 95 SICKLE AND SICKLE DRIVE
- 95 Sickle Sections
- 96 Sickle Removal
- 96 Sickle Head Bearing Replacement
- 97 Sickle Installation
- 97 Spare Sickle (Single Knife Headers)
- 98 Sickle Guards
- 101 Sickle Hold-Downs
- 102 Sickle Drive Belts - Non-Timed Drive
- 103 Sickle Drive Belts - Timed Drive
- 108 Wobble Box
- 111 DRAPERS
- 111 Draper Tension Adjustment
- 112 Replacing Split Draper
- 113 Replacing Endless Draper
- 115 Draper Alignment
- 116 Draper Roller Maintenance
- 119 Deck Height
- 120 REEL AND REEL DRIVE
- 120 Reel Clearance to Cutterbar
- 121 Reel Frown Adjustment
- 122 Reel Centering
- 123 Reel Drive Chain - D
- 128 Reel Drive Sprocket - D
- 130 Reel Drive U-Joint - D
- 131 Reel Drive Motor - D
- 133 Reel Speed Sensor
- 134 Reel Tines
- 136 Tine Tube Bushings
- 140 TRANSPORT SYSTEM
- 140 Wheel Bolt Torque
- 140 Axle Bolts
- 140 Tire Inflation
- 141 MAINTENANCE SCHEDULE
- 141 Break-In Inspections
- 142 Interval Maintenance
- 143 Maintenance Record
- 144 TROUBLESHOOTING
- 144 CROP LOSS AT CUTTERBAR
- 145 CUTTING ACTION AND SICKLE COMPONENTS
- 147 REEL DELIVERY
- 149 HEADER AND DRAPERS
- 150 CUTTING EDIBLE BEANS
- 153 WINDROW FORMATION
- 154 OPTIONS AND ATTACHMENTS
- 154 CUTTERBAR POLY
- 154 ADJUSTABLE SKID SHOES WITH POLY COVER
- 154 STUB GUARD CONVERSION KIT
- 154 STABILIZER WHEELS
- 154 STABILIZER/TRANSPORT WHEELS
- 155 LODGED CROP REEL FINGER KIT
- 155 VERTICAL KNIFE MOUNTS
- 155 UPPER CROSS AUGER KIT
- 155 REEL ENDSHIELD KIT
- 155 DOUBLE DRAPER DRIVE
- 156 DRAPER EXTENSION KIT
- 156 RICE DIVIDER KIT
- 156 KNIFE HEAD SHIELD
- 156 SWATH FORMING RODS
- 156 HYDRAULIC DECK SHIFT
- 156 DOUBLE WINDROW ATTACHMENT
- 157 HAY CONDITIONER
- 157 ROCK RETARDER KIT
- 157 HYDRAULIC REEL FORE-AFT POSITIONER
- 158 UNLOADING AND ASSEMBLY